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PS21245-E PS21245-E
TRANSFER-MOLD TRANSFER-MOLD TYPE TYPE INSULATED INSULATED TYPE TYPE
PS21245-E
APPLICATION AC100V~200V three-phase inverter drive for small power motor control.
Dimensions in mm
272.8(=75.6)
3~5
2.80.3
TERMINAL CODE 1 2 3 4 5 6 7 8 9 10 11 12 13
Irrgulor solder remains 0.5MAX
21.40.5
1 2
3 4
5 6
7 8
9 10 11
12 13
14 15 16 17 18 19 20 21
22
23
24
25
26
200.3
3.80.2
UP VP1 VUFB VUFS VP VP1 VVFB VVFS WP VP1 VPC VWFB VWFS
14 15 16 17 18 19 20 21 22 23 24 25 26
310.5
13.40.5
280.5
1.90.05 10.2
0.60.5
1.75MAX 0.80.2
0.60.5
80.5
0.50.2
45
Detail C (t=0.7)
Sep. 2001
PS21245-E
TRANSFER-MOLD TYPE INSULATED TYPE
CBW+
CBW
CBV+ CBV
CBU
CBU+
C3 : Tight tolerance, temp-compensated electrolytic type (Note : The capacitance value depends on the PWM control scheme used in the applied system). C4 : 0.22~2F R-category ceramic capacitor for noise filtering.
Bootstrap circuit
For detailed description of the boot-strap circuit construction, please contact Mitsubishi Electric
C4 C3
(Note 6)
DIP-IPM
AC line input
H-side IGBTS
(Note 4)
U V W
M
AC line output
C Z
Fig. 3
N1
VNC
N CIN
Drive circuit L-side IGBTS
Z : ZNR (Surge absorber) C : AC filter (Ceramic capacitor 2.2~6.5nF) (Note : Additionally, an appropriate line-to line surge absorber circuit may become necessary depending on the application environment).
Fo logic
Protection circuit
FO CFO Low-side input (PWM) (5V line) (Note 1, 2) Fault output (5V line) (Note 3, 5)
Note1: 2: 3: 4:
5: 6:
To prevent the input signals oscillation, an RC coupling at each input is recommended. (see also Fig. 6) By virtue of integrating an application specific type HVIC inside the module, direct coupling to CPU terminals without any opto-coupler or transformer isolation is possible. (see also Fig. 6) This output is open collector type. The signal line should be pulled up to the positive side of the 5V power supply with approximately 5.1k resistance. (see also Fig. 6) The wiring between the power DC link capacitor and the P/N1 terminals should be as short as possible to protect the DIP-IPM against catastrophic high surge voltages. For extra precaution, a small film type snubber capacitor (0.1~0.22F, high voltage type) is recommended to be mounted close to these P and N1 DC power input pins. Fo output pulse width should be decided by putting external capacitor between CFO and VNC terminals. (Example : CFO=22nF tFO=1.8ms (Typ.)) High voltage (600V or more) and fast recovery type (less than 100ns) diodes should be used in the bootstrap circuit.
DIP-IPM
Drive circuit
Short Circuit Protective Function (SC) : SC protection is achieved by sensing the L-side DC-Bus current (through the external shunt resistor) after allowing a suitable filtering time (defined by the RC circuit). When the sensed shunt voltage exceeds the SC trip-level, all the L-side IGBTs are turned OFF and a fault signal (Fo) is output. Since the SC fault may be repetitive, it is recommended to stop the system when the Fo signal is received and check the fault.
IC (A)
SC Protection Trip Level
H-side IGBTS
U V W
L-side IGBTS
N VNC CIN B
Drive circuit
Collector current waveform
C R
Protection circuit
(Note 2)
0 2 tw (s)
Note1: In the recommended external protection circuit, please select the RC time constant in the range 1.5~2.0s. 2: To prevent erroneous protection operation, the wiring of A, B, C should be as short as possible.
Sep. 2001
PS21245-E
TRANSFER-MOLD TYPE INSULATED TYPE
MAXIMUM RATINGS (Tj = 25C, unless otherwise noted) INVERTER PART
Symbol VCC VCC(surge) VCES IC ICP PC Tj Parameter Supply voltage Supply voltage (surge) Collector-emitter voltage Each IGBT collector current Each IGBT collector current (peak) Collector dissipation Junction temperature Condition Applied between P-N Applied between P-N TC = 25C TC = 25C, instantaneous value (pulse) TC = 25C, per 1 chip (Note 1) Ratings 450 500 600 20 40 56 20~+150 Unit V V V A A W C
Note 1 : The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150C (@ TC 100C) however, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(ave) 125 C (@ TC 100C).
TOTAL SYSTEM
Symbol Parameter VCC(PROT) Self protection supply voltage limit (short circuit protection capability) Module case operation temperature TC Tstg Viso Storage temperature Isolation voltage 60Hz, Sinusoidal, AC 1 minute, connection pins to heat-sink plate Condition VD = 13.5~16.5V, Inverter part Tj = 125C, non-repetitive, less than 2 s (Note 2) Ratings 400 20~+100 40~+125 1500 Unit V C C Vrms
Control Terminals
DIP-IPM
Tc Power Terminals
Sep. 2001
PS21245-E
TRANSFER-MOLD TYPE INSULATED TYPE
THERMAL RESISTANCE
Symbol Rth(j-c)Q Rth(j-c)F Rth(c-f) Parameter Junction to case thermal resistance Contact thermal resistance Condition Inverter IGBT part (per 1/6 module) Inverter FWD part (per 1/6 module) Case to fin, (per 1 module) thermal grease applied Limits Min. Typ. Max. 2.2 4.5 0.067 Unit C/W C/W C/W
Switching times
VCE = VCES
Arm shoot-through blocking time Short circuit trip level Supply circuit under-voltage protection Fault output pulse width ON threshold voltage OFF threshold voltage
(Note 4)
Note 3 : Short circuit protection is functioning only at the low-arms. Please select the value of the external shunt resistor such that the SC triplevel is less than 34 A. 4 : Fault signal is output when the low-arms short circuit or control supply under-voltage protective functions operate. The fault output pulsewidth tFO depends on the capacitance value of CFO according to the following approximate equation : CFO = 12.2 10-6 tFO [F].
Sep. 2001
PS21245-E
TRANSFER-MOLD TYPE INSULATED TYPE
(Note 5)
Heat sink
Heat sink
Sep. 2001
PS21245-E
TRANSFER-MOLD TYPE INSULATED TYPE
DIP-IPM
P IGBT1 Di1
IN COM
IGBT2
Di2
IN COM
IGBT3
Di3
IN COM
W IGBT4 Di4
LVIC
UOUT
VN1
VCC
IGBT5
VOUT
Di5
UN VN WN
Fo
IGBT6
Di6
VNC
CFO
CFO
CIN
Sep. 2001
PS21245-E
TRANSFER-MOLD TYPE INSULATED TYPE
Fig. 5 TIMING CHARTS OF THE DIP-IPM PROTECTIVE FUNCTIONS [A] Short-Circuit Protection (N-side only)
(For the external shunt resistor and CR connection.) a1. Normal operation : IGBT ON and carrying current. a2. Short circuit current detection (SC trigger). a3. Hard IGBT gate interrupt. a4. IGBT turns OFF. a5. FO timer operation starts : The pulse width of the F O signal is set by the external capacitor CFO. a6. Input H : IGBT OFF state. a7. Input L : IGBT ON state. a8. IGBT OFF state.
a6
a7
SET
RESET
a3
a4 a8 SC reference voltage
Error output Fo
a5
Control input
RESET
a5
a3
a6
Error output Fo
a4
Sep. 2001
PS21245-E
TRANSFER-MOLD TYPE INSULATED TYPE
[C] Under-Voltage Protection (P-side, UVDB)
a1. Control supply voltage rises : After the voltage level reachs UVDBr, the circuits start to operate when the next input is applied. a2. Normal operation : IGBT ON and carrying current. a3. Under voltage trip (UVDBt). a4. IGBT OFF in spite of control input condition, but there is no FO signal output. a5. Under-voltage reset (UVDBr). a6. Normal operation : IGBT ON and carrying current.
Control input
RESET
SET
RESET
a1
UVDBt a2
a5 a3 a4 a6
5V line
DIP-IPM
5.1k 4.7k UP,VP,WP,UN,VN,WN
CPU
Fo 1nF 1nF VPC, VNC(Logic)
Note : RC coupling at each input (parts shown dotted) may change depending on the PWM control scheme used in the application and on the wiring impedances of the applications printed circuit board.
Sep. 2001
PS21245-E
TRANSFER-MOLD TYPE INSULATED TYPE
Fig. 7 TYPICAL DIP-IPM APPLICATION CIRCUIT EXAMPLE
C1: Tight tolerance temp - compensated electrolytic type; C2,C3: 0.22~2 F R-category ceramic capacitor for noise filtering
5V line
C2 C1
DIP-IPM
P
C3
UP
IN COM
C2
VVFB
C1
VVFS VP1
VCC IN VB HO VS
C3
VP
C2 COM
VWFB
C1
C P U U N I T
VWFS VP1
VCC VB HO VS
C3
WP
IN
VPC
COM
UOUT C3
VN1
VCC
5V line VOUT
UN VN WN Fo VNC
15V line
A
The long wiring of GND might generate noise on input signals and cause IGBT to be malfunctioned.
If this wiring is too long, the SC level fluctuation might be larger and cause SC malfunction.
Note 1 : To prevent the input signals oscillation, an RC coupling at each input is recommended, and the wiring of each input should be as short as possible. (Less than 2cm) 2 : By virtue of integrating an application specific type HVIC inside the module, direct coupling to CPU terminals without any opto-coupler or transformer isolation is possible. 3 : FO output is open collector type. This signal line should be pulled up to the positive side of the 5V power supply with approximately 5.1k resistance. 4 : FO output pulse width should be decided by connecting an external capacitor between CFO and VNC terminals (C FO). (Example : CFO = 22 nF tFO = 1.8 ms (typ.)) 5 : Each input signal line should be pulled up to the 5V power supply with approximately 4.7k resistance (other RC coupling circuits at each input may be needed depending on the PWM control scheme used and on the wiring impedances of the systems printed circuit board). Approximately a 0.22~2 F by-pass capacitor should be used across each power supply connection terminals. 6 : To prevent errors of the protection function, the wiring of A, B, C should be as short as possible. 7 : In the recommended protection circuit, please select the R1C5 time constant in the range 1.5~2s. 8 : Each capacitor should be put as nearby the pins of the DIP-IPM as possible. 9 : To prevent surge destruction, the wiring between the smoothing capacitor and the P&N1 pins should be as short as possible. Approximately a 0.1~0.22F snubber capacitor between the P&N1 pins is recommended.
Sep. 2001