s

Medium-Voltage Switchgear
Type 8BK20 Switchgear up to 24 kV with Withdrawable Circuit-Breakers Air-Insulated, Metal-Enclosed, Metal-Clad, Single/Double Busbar Maintenance Instructions
Issue 2000-11

Order No.: 8BX 3220-3BA00

Revision 01

Figure 1 Switchpanels 8BK20 (example)

Contents
1 1.1 1.2 1.2.1 1.2.2 1.3 1.4 Preventive maintenance ........................ 3 Inspection schedule ............................... 3 Cleaning .................................................... 4 Removing and fitting the air filter............ 4 Cleaning agents ........................................ 6 Lubrication ............................................... 7 Checking the voltage indication and the coupling section ........................ 8 2 2.1 2.2 2.3 3 3.1 3.2 Corrective maintenance ..................... 10 Releasing the door interlock ............... 10 Emergency operation of the withdrawable section .......................... 11 Replacing fuse links ............................. 12 Testing the switching devices with open door ...................................... 13 Circuit-breaker ...................................... 13 Vacuum switch ..................................... 14 4 4.1 4.2 4.3 Appendix .................................................16 Replacement of parts ............................16 Disposal ..................................................16 Illustrations ........................................16

Follow the operating instructions for the equipment installed and Catalog HA 25.21.

Siemens AG Power Transmission and Distribution Group Medium-Voltage Division Switchgear Factory Frankfurt

1992 1995
Signal terms and definitions: DANGER
as used in these instructions and in the warning information on the products themselves means that death, serious bodily injury or substantial damage to property will occur if the corresponding precautionary measures are not taken.

Evaluation the technical testing station by DATech (German Accreditation Body for Technology) in accordance with DIN EN 45 001 and accreditation of the technical testing station for the testing areas High-Voltage Switching Devices and Switchgear by DATech as Testing Laboratory Switchgear Factory Frankfurt/M., Siemens AG DAR (German Accreditation Council) registr. number: DAT-P-013/92-00 and as PEHLA Testing Laboratory Frankfurt/M. DAR registr. number: DAT-P-013/92-50 Introduction and application of a quality management system for the Medium-Voltage Division in accordance with DIN EN ISO 9001 and DIN EN ISO 14001 Quality systems - Model for quality assurance in design, development, production, installation and servicing. Certification of the quality management system by DQS (German Association for the Certification of Quality Management Systems) DQS registr. number: 3473-02

CAUTION
as used in these instructions and the warning information on the products themselves means that minor bodily injury or damage to property may occur if the corresponding precautionary measures are not taken.

Qualified personnel

as used in these instructions or the warning information on the product itself means persons who are familiar with installation, assembly, commissioning, operation and maintenance of the product and have the appropriate qualifications for their work, such as l Training and instruction or authorization to switch on, switch off, earth and identify circuits and equipment / systems in accordance with the relevant safety standards. l Training or instruction in accordance with the relevant safety standards in relation to care and use of appropriate safety equipment. l First-aid training.

WARNING
as used in these instructions and the warning information on the products themselves means that death, serious bodily injury or substantial damage to property may occur if the corresponding precautionary measures are not taken.

Note

as used in these instructions indicates important information on the product or the relevant part of the instructions to which particular attention must be paid.

Alle Rechte vorbehalten. All rights reserved. Siemens AG 2000

20001101 MAINTENANCE INSTRUCTIONS 8BX 3220-3BA00

Maintenance
WARNING
During operation of electrical equipment and switchgear certain parts are live and hazardous voltages are therefore present, and mechanical components may move quickly, even remotely controlled. Non-observance of the safety instructions and warnings can result in severe personal injury or property damage. Only qualified personnel should work on or in the vicinity of this equipment and switchgear. Such personnel must become thoroughly familiar with all warnings contained in these instructions. The successful and safe operation of this switchgear is dependent on proper transport, storage, installation and erection and also on diligent operation and maintenance. It is advisable to call on the support of the competent Siemens Service Centres for planning, erection, commissioning and maintenance work. Setting-up and operation of this switchgear are conditional on observance of the following DIN VDE / IEC specifications: DIN VDE 0100 / IEC 60364; DIN VDE 0101; DIN VDE 0105.

1 Preventive maintenance
1.1 Inspection schedule (maintenance is recommended according to following intervals)

Every five years

WARNING
Isolate the switchgear, secure it against reclosing, check safe isolation from supply, earth and shortcircuit the outgoing feeders (DIN VDE 0105). The busbar must also be earthed and short-circuited if it is planned to work in the busbar compartment. Ensure that the bolts at the current transformer are tight (Figure 2). Every ten years (or at the users discretion)

Maintain and care for the installed equipment, e.g. circuit-breakers, voltage transformers, meters, protective devices etc., in accordance with the information contained in the respective operating instructions. Commercially available tools are adequate for maintenance. Perform commissioning in accordance with the installation instructions after maintenance. Maintenance and care are required at shorter intervals (at the users discretion) in dusty conditions or if the air is extremely humid and contaminated. Grease make-proof earthing switches after 500 switching operations: Refer to Operating Instructions "Lubricants " 8BX 31503GA00. Irrespective of the regular maintenance, the cause of faults and short circuits must be determined immediately and any damaged parts must be replaced.

WARNING
Isolate the switchgear, secure it against reclosing, check safe isolation from supply, earth and shortcircuit the outgoing feeders (DIN VDE 0105). The busbar must also be earthed and short-circuited if it is planned to work in the busbar compartment. Perform test operations with the circuit-breaker, vacuum switch and earthing switch. Clean the switchpanels, check highvoltage connections (terminals). Check the operating point of the limit switches for the motor operating mechanisms of the withdrawable sections. Check the switchpanel functions and put the switchgear back into operation.

CAUTION
Do not climb onto the panels!

Annually (at the users discretion) General visual inspection for damage, dust deposits, moisture and partial discharge noises. Check whether accessories are complete and in good condition (also central service truck).

Ensure that the bolts are tight

DANGER
High voltage! Touching the live parts will be lethal or will result in serious bodily injury. The equipment may be operated only by qualified personnel who are familiar with the instructions and who observe the warning information in particular.

Current transformer

Figure 2 Ensuring that the bolts at the current transformer are tight

8BX 3220-3BA00 MAINTENANCE INSTRUCTIONS 20001101

1.2

Cleaning

Fixing bolts

Air filter

Tension frame

1.2.1 Removing and fitting the air filter Air filter in the lower part of the highvoltage door (Figure 3) Undo the fixing bolts of the tension frame Remove the tension frame Clean the filter Refit in reverse order. Air filter in bottom duct (Figure 4) Air filter on the roof (Figures 5, 6, 7) Remove the withdrawable section. Panels with open-circuit ventilation Removal Undo the three nuts (6, Figure 5; accessible in the switch compartment) that support the air filter directly behind the rear wall of the low-voltage compartment (Figure 5), hold the air filter when undoing the last nut. Turn the detached longitudinal side down and remove the filter. Installation Align the air filter in the switch compartment so that the longitudinal side with the three holes is inclined and points at the low-voltage compartment. Place the longitudinal side without holes on the roof above the vertical partition wall. Turn the longitudinal side with the three holes to the top and bolt it tight.
Figure 3 Air filter in the lower part of the high-voltage door (front view)

Undo 4 fixing bolts

Grip for pulling out

Figure 4 Air filter in the bottom duct

Roof plate

Air filter Partition wall between busbar and switch compartment.

Fixing nut for air filter Rear wall of low-voltage compartment Door of low-voltage compartment

Figure 5 Air filter in the panel cooled by free convection

20001101 MAINTENANCE INSTRUCTIONS 8BX 3220-3BA00

Panels with open-circuit ventilation Removal Undo six fixing bolts (Figure 6) and pull the air filter out downwards. Installation Align the filter by the holes for the fixing bolts and according to the mounting position: plate with holes for fixing bolts horizontally, frame with wire-cloth slightly inclined to the right side-wall. Insert the air filter from the bottom to the top and bolt tight. Maintain the motor of the fan unit as described in the associated instructions "Ventilator/Fans"! Insert the withdrawable section and move it to the connected position.

Fixing bolts of air filter

Thermostat

Fan module Air filter

Figure 6 Fan unit in the switch compartment of the panel with forced ventilation (view from the floor to the top)

Pressure relief flap of busbar compartment

Fan module
Figure 7 Roof of a panel with forced ventilation

8BX 3220-3BA00 MAINTENANCE INSTRUCTIONS 20001101

1.2.2 Cleaning agents

WARNING
To protect employees and the environment, always follow the instructions on the cleaning agents!

ARAL 4005 or HAKU 1025/90 (contains hydrocarbons), brushes, cleaning rags, vacuum cleaner.

WARNING
Fire hazard! No smoking! Observe product descriptions and safety instructions!

CAUTION
Cleaning agents containing hydrocarbons must not be used for electrically stressed insulation parts, (e.g. epoxy resin). HAKU 5067 (contains alcohol) or water with household detergent is a suitable cleaning agent for epoxy resin parts.

20001101 MAINTENANCE INSTRUCTIONS 8BX 3220-3BA00

1.3

Lubrication

Grease immediately after cleaning according to Operating Instructions "Lubricants " 8BX 3150-3GA00. Grease the central service truck spindle.

8BX 3220-3BA00 MAINTENANCE INSTRUCTIONS 20001101

1.4

Checking the voltage indicator and the coupling section

Use only voltage indicators in accordance with E DIN VDE 0682, Teil 415/ IEC 1243-5. Function test of the coupling section in accordance with the maintenance instructions. Voltage indicator plugged in capacitive test sockets (L1, L2, L3) of the feeder or busbar concerned: V Indicator flashes or lights up: Feeder or busbar is live, V Indicator does not flash or light up: Feeder or busbar is not live. .

Voltage indicator (LRM system) The EURO-Test LRM (Pfisterer make) enables the function test of the LRM voltage indicator for capacitively decoupled voltages in accordance with VDE 0682 Part 415E/IEC 1243-5 on a mains socket 230 V AC 50 Hz. The EURO-Test LRM reproduces the minimum pick-up waves 2 A and 5 V required by the standard. Procedure: Plug EURO-Test LRM in mains socket (or socket for EURO-plug) 230 V AC 50 Hz. Plug in voltage indicator DSA-LRM. Indication: DSA-LRM flashes with a frequency of approx. 1 Hz.

Reference to the year of the last repeat test

Cover (must be replaced after checking so as not to contaminate the sockets)

Test socket symbol

Test sockets for busbars

Voltage indicator plugged in L1

Test sockets on the switchgear front

Figure 8 Voltage indicator

20001101 MAINTENANCE INSTRUCTIONS 8BX 3220-3BA00

Coupling section The function must be repeatedly tested and certified during inspections, latest after 6 years. The user of the switchgear is responsible for: Performance of the supervision Documentation of the supervision Repairing of defective / faulty permanent voltage indication systems Storage of documentation. The measured insulation resistance and current values described have to be documented in the report and confirmed by signature. In case of deviations, the repair, if applicable the replacement of parts, must be arranged with repeat test. The following tests are performed on the complete coupling section knowing the momentary phase-toearth voltage - in all three phases: Measuring the insulation resistance on the complete coupling section (incl. coaxial cable connection), Figure 9. Measuring point: Test sockets on the switchgear front, Figure 8. Test voltage: 90V The test is passed if the measured insulation resistance is > 20 M. The phase of the measuring point carrying the measuring voltage must be earthed through a resistance and an ammeter with a total impedance of: 2 M + 3% or 1600 pF, and the current must be measured (fgure10). Measuring point: Test sockets on the switchgear front, Figure 8. The test is passed if the measured current is >= 3.2 A. Note: These tests can be performed during switchgear operation as a function test! Voltage measurements at the test socket are not suitable for these checks! On electronic measuring instruments, observe the position of the earth side of the measuring instrument!

Recommended: Insulation meter type ISOWID B 4101, make: Siemens

Figure 9 Measuring the insulation resistance at the test socket

Recommended: Multimeter MA 4E, make: METRAWATT GmbH with LRM interface test adapter (1600 pF) make: PFISTERER
Figure 10 Measuring the current at the test socket

8BX 3220-3BA00 MAINTENANCE INSTRUCTIONS 20001101

2 Corrective maintenance
2.1 Releasing the door interlock in case of emergency

WARNING

The interlock of the door of the high-voltage compartment should only be released if the withdrawable section cannot be racked to the disconnected position after a fault and the damage cannot be rectified in any other way. Safety measures: Isolate the switchgear in accordance with DIN VDE 0105.

Procedure: Perform steps 1 to 4 as shown in Figure 11.

Insert the hexagonal socket key (DIN 911-4) in the opening and turn it clockwise until the set screw falls out on the inside.

s d

Insert the double-bit key in the lock and turn it counter.clockwise by 90.

Lift the door knob to the stop and open the door.

f
Figure 11 Releasing the door interlock in case of emergency

Firmly tighten the set screw again after repair. Close the eathing switch if necessary.

10

20001101 MAINTENANCE INSTRUCTIONS 8BX 3220-3BA00

2.2

Emergency operation of the withdrawable section

a Insert the double-bit key in the lock.

WARNING
Safety measures: Before starting to work, isolate the switchgear, secure it against reclosing, check safe isolation from supply (DIN VDE 0105), earth and short-circuit it. Disconnect control voltages. Procedure: Switching device OFF. Release the interlock of the door of the switch compartment as described in section 2.1 for emergencies, and open the door. After completion of the emergency operation, refit the set screw (Figure 11, no. 4) of the door interlock on the door. Emergency: Releasing the electromagnetic interlock The withdrawable section must be moved from the connected to the disconnected position even though the auxiliary voltage for releasing the electromagnetic interlock is not available. Mounting location: When viewing from the front, the electromagnet is fitted on the withdrawable section on the left side in the traverse mechanism (Figure 12). Perform steps 1 to 5 as shown in Figure 12.

Latch for the withdawable section - door interlock

CAUTION
Each time when turning the double-bit key with the HV door open, press down the latch for the withdrawable section door interlock using a screwdriver.

s Remove the lower cover.

slide the the core of the electromagnet d Manually into the coil (in the housing), hold it and simultaneously press down the

Section A-B Core of the electromagnet

latch for the withdrawable section - door interlock with a screwdriver and turn the doublebit key by 90 counterclockwise.

Interlock lever

Housing with the coil of the electromagnet

90

the hand crank onto the f Push hexagon, turn it counterclockwise as far as it will go and remove it.

g Turn the double-bit key counter-clockwise by 90 and remove it.

Figure 12 Releasing the electromagnetic interlock of the withdrawable section

8BX 3220-3BA00 MAINTENANCE INSTRUCTIONS 20001101

11

Emergency: Motor operating mechanism in intermediate position The withdrawable section must be racked out of a position between the connected and the disconnected position, even though the auxiliary voltage for racking the withdrawable section by motor is not available (Figure 13)

Insert a screwdriver through the opening of the carriage mechanism, release the latch . . .

. . . and simultaneously insert a second screwdriver through the opening to turn the toothed wascher until the withdrawable section reaches one of the two limitpositions .
Figure 13 Emergency operation of the motor operating mechanism in intermediate position

2.3

Replacing fuse links

CAUTION
Suitable are fuse links with dimensions in accordance with DIN 43 625 and "medium" type striker pin in accordance with IEC 282-1. Move the withdrawable section onto the central service truck as described in the Operating Instructions, Section 2.4.1, unlock the central service truck from the panel. Remove the fuse links.

CAUTION
The fuse links may be hot! Turn out one clip on each end (Figure 14), push down the horizontally arranged fuse links out of the holders and remove them to the side. Select and align the new fuse links: The arrow must point at the tripping/signalling mechanism Push the new fuse links into the holders and secure with the clips (Figure 14).

Clip

Figure 14 Replacing fuse links (example: withdrawable section with vacuum switch)

12

20001101 MAINTENANCE INSTRUCTIONS 8BX 3220-3BA00

3 Testing the switching devices with open door

3.1 Circuit-breaker

Hand crank

Hand crank coupling

Charging the closing spring by hand

CAUTION
The circuit-breaker may be operated only with the original crank (Figure 15), in order to avoid injuries caused by the motor starting suddenly.
Figure 15 Hand crank for circuit-breaker

Procedure: Insert the hand crank through the opening (Figure 16) directly onto the circuit-breaker operating mechanism. Turn it clockwise until the symbol "Spring charged" appears in the inspection window. If the power supply for the motor returns during charging, there is no danger to the operator as the hand crank turns counter-clockwise with no load. Remove the hand crank. Closing and opening Locally using mechanical means, with pushbuttons; operate the pushbuttons "ON" and "OFF" directly on the withdrawable section (Figure 16);if necessary, charge the closing spring by hand when the low-voltage plug connector is disconnected from the withdrawable section. Electrically from the control room and, if necessary, locally with pushbuttons. If the control voltage fails, the circuitbreaker can always be switched off mechanically (see above).

Opening for the hand crank to charge the closing spring "ON" pushbutton "OFF" pushbutton

Closing spring not charged

Closing spring charged

00123

Operating cycle counter

00123

Circuit-breaker OFF

Circuit-breaker ON

Figure 16 Control elements and indicators for circuit-breaker 3AH

8BX 3220-3BA00 MAINTENANCE INSTRUCTIONS 20001101

13

3.2

Vacuum switch

Closing with pushbuttons: Operate "ON" pushbutton (Figure 17). Closing with the hand crank:

Opening for hand crank for closing Fuse links "ready for operation"

"ON" pushbutton

"OFF" pushbutton

Vacuum switch ON

CAUTION
The vacuum switch may be operated only with the original crank (Figure 18) in order to avoid injuries caused by the motor starting suddenly. Insert the hand crank through the opening directly onto the switch operating mechanism. Turn it clockwise until the symbol "Spring charged" appears in the inspection window. Remove the hand crank. Opening: Operate "OFF" pushbutton (Figure 17).

Fuse links "tripped"

Vacuum switch OFF

Figure 17 Control elements and indicators for vacuum switch 3CG

Hand crank for closing

Hand crank coupling

Figure 18 Hand crank for vacuum switch

14

20001101 MAINTENANCE INSTRUCTIONS 8BX 3220-3BA00

8BX 3220-3BA00 MAINTENANCE INSTRUCTIONS 20001101

15

4 Appendix
4.1 Replacement of parts Required information when ordering spare parts for individual components and switchgear: Type and serial number of switchgear (cf. rating plate) Precise designation of the device or component, if applicable on the basis of the information and illustrations in the related instructions, a drawing, sketch or circuit diagram. 4.2 Disposal The 8BK20 switchgear is an environment compatible product. In disposal, priority must be given to re-use of the materials. The switchgear can be disposed of in environment compatible manner in compliance with existing legislation. The components of the switchgear can be recycled as mixed scrap, or, if it is dismantled as far as possible, in a more environmentally acceptable way as sorted scrap with a mixed-scrap residual portion. Electronic scrap must be disposed of in compliance with the applicable regulations. Materials: Steel, copper, aluminium, PTFE, casting resin, fibre-reinforced plastics, rubber materials, ceramic material and lubricants. As supplied by Siemens, the device contains no hazardous substances in the sense of the pertinent regulations in Germany. If the device is to be operated outside Germany, the locally applicable laws and regulations must be followed. Should you require further information, please contact your local Siemens Sales Office. 4.3 Illustrations No. Page 1 Switchpanel 8BK20 .................... 1 2 Ensuring that the bolts at the current transformer are tight ....... 3 3 Air filter in the lower part of the high-voltage door ....................... 4 4 Air filter in the bottom duct ......... 4 5 Air filter in the panel cooled by free convection ........................... 4 6 Fan unit in the switch compartment of the panel with forced ventilation ........................ 5 7 Roof of a panel with forced ventilation .................................... 5 8 Voltage indicator ........................ 8 9 Measuring the insulation resistance at the test socket ....... 9 10 Measuring the current at the test socket ................................. 9 11 Releasing the door interlock in case of emergency ................ 10 12 Releasing the electromagnetic interlock of the withdrawable section ...................................... 11 13 Emergency operation of the motor operating mechanism in intermediate position.............. 12 14 Replacing fuse links ................... 12 15 Hand crank for circuit-breaker .... 13 16 Control elements and indicators for circuit-breaker 3AH ............... 13 17 Control elements and indicators for vacuum switch 3CG ............. 14 18 Hand crank for vacuum switch... 14

Note
These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with operation. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchasers purposes, the matter should be referred to the local Siemens Sales Office. The contents of this instruction manual shall not become part of or modify any prior or existing agreement, commitment or relationship. This Sales Contract contains the entire obligations of Siemens. The warranty contained in the contract between the parties is the sole warranty of Siemens. Any statements contained herein do not create new warranties or modify the existing warranty.

Suggestions and/or corrections If you have any suggestions for improving these operating instructions, or if anything in them is not clear, please contact Siemens AG at the address given below, Department EV MS1

Siemens Aktiengesellschaft Power Transmission and Distribution Group Medium-Voltage Division Switchgear Factory Corroios Av. 25 de Abril. n 201, Quinta da Princesa P. 2845 547 Corroios

Subject to change