SVEDALA __Thousand-SeresHydrocone & Superior crushers y vemay —_ SLtbriaton Sytem 3. Lubrication System Contents 3.1 Introduction 3.2. Description and fow diagrams 33. Insalation 34 Cleaning 35 Dit tap 38 Oil pump 87 Tempereture gauge 38 Pressure gauge 3.9. Pressure drop indicator 3.10 Oi fiter 3.11 Pressure relat valve 3.12 Return oll low switch 3.13 OI strainer 3.14 Thermostats 3.15 Ol heating 3.16 Heat exchanger 3.17 Oil flow monitor (H-8000) 5 223.225.8 en RSiteLas 1996-0801 “g sesss8 R 8 at 103)SVEDAI ‘Thousand-Series Hydrocone & Superior crushers 223225.04en 2 (33) wy nate Somng > Lobrication System 1996.08.01 3.1 Introduction ‘To ensure that it has sufficient and efficient lubrication and cooling, the crusher is equipped with a Tubrication tank with safety and monitoring devices and a heat exchanger. (Oil products present environmental and fire risks and can ‘cause injury if inhaled or brought into contact with the ski. Follow your lubricant supplier's instructions and safety directions when handling oils and greases. “The lubrication oil tank is combined with the Hydroset ol tank. ‘All ank units are test-un before delivery and al instruments are checked and adjusted to the corect seting for normal operating conditions (max. 32°C, 90°F ambient air temperature and ol viscosity ISO VG 150). [Even though the tank unit has been test run, all instruments and gauges must be checked before the crusher is put into ‘operation, Under normal conditions, all checks and adjustments must be made at a return oil temperature of 40.45°C (104-113°F) For operation under conditions which difer from normal, thermostats TG1, G2 and "TG3 must be adjusted to the values shown in tables 3.14.2 and 3.15.1, anda different grade of lubricating oil must be used. See Sections .1 and 5.2, For operation at elevated temperatures, the adjustments mast be made at a return oll temperature of 47-51°C (117-124°P, For operation in low temperatures, the adjustments must be made at a retum oil temperature of 33.37°C (91-99°F) ‘The lubricating oil is cooled by a heat exchanger, ether airfoil or waterolSVEDALA —Thousand-Series Hydrocone & Superior crushers -$223.2504en 3 (33) ¥y stu Ges ns 3 Lubrication System 1956-0401, Fig 3.1.1 Tank unit for H-2000, H-3000, §-2000 and $-3000 a= Et ee 6 t ‘tt ) ig. 3.1.2 Tamk unit for H-4000, 1.6000, $4000 and $-<6000,SVEDALA _Thousand.Series Hydrocone & Superior crushers $223225.08en 4 (33) wy sata 3. Labication System 1996-0801 Return from pilot valve Return from plot controlled pressure relief valve Retum from erusher Return from pinionshaft housing Hiydrose ine To crusher ‘To heat exchanger rom heat exchanger ‘To pinionshaft housing (next to 4)SVEDALA _Thousand-Seres Hydrocone & Superior crushers, $22322804en 5 (33) wy — rane 3: Lubrication System 1996-0601, 3.2. Description and flow diagrams ‘The freestanding tank unit (se figs. 3.1.1, 3.12 and 3.1.3) consists of @ front ‘component cabinet and atthe rear - lubrication and Hydroset ol tanks. The component cabinet contains the motor-driven lubrication of! pump(s, oil filter(s), and various protective devices. ‘Lubrication ol is pumped from the tank, through te filter and heat exchanger to the crusher’s ol inlet. Oil entering the crusher is pressed through the step bearing and up between the eccentric bushing and the mainshaft and between the botomshell bushing and the eccentric to lubricate these bearings. Te ol lbricates the wearing plate and the ‘bevel gears before running back to the tank unit by gravity In the ease of H-2000, H-3000, $-2000 and 3000 crushers, the pinionshaft has oi-bath lubrication. The oil eve is regulated by a level tube. The oil level must be checked by regular inspection and topped up if necessary In the case of H-4000, H-6000, S-4000 and $-6000 crushers, the pinionshat bearings are lubricated by a separate circulatory system. A small amount of ol is bled off from the main lubrication system between the filter and the heat exchanger. This bleed oil is pumped through 8 separate Fler tothe ol inlet inthe top ofthe pinionshaf. The oil level in the pinionshaft housing is regulated by a level tube and exces oil returns to the tank by gravity In the case of H-8000 crushers, the pinionshalt bearings are lubricated by a separate circulatory system with a separate tank. Oil is pumped direct from ths separate tank ‘through a filter tothe oil inlet in the top ofthe pinionshaft housing, ‘See flow diagram 3.21 for H-2000, H-3000, $-2000 and S-3000 crushers. See flow diagram 32.2 for H-4000, H-6000,S-8000 and S-6000 crushers. See flow diagram 3.23 for H-8000 crushersSVEDALA _Thousand-Series Hydrocone & Superior crushers $223228.04en 6 (33) y a veourdewn np 3 Labrication System 19960601 Fig. 321 Lubrication ol low diagram for H-2000, H-3000, S-2000 and $-3000 crushers, 7. Return oil temperature gauge 8 Oil strainer 9. Pressure relief valve 10. Tank ©G1._Retum oil low switch TI Protective thermostat TG2 Thermostat for heat exchangerSVEDALA _Thousand.Seres Hydrocone & Superior crushers $223228.04en 7 (33) Sosay 3 Libricaton Sytem RSMLae 1996-0801 Fig. 322 Lubrication oil low diagram for H-4000, 1-6000, $-4000 and $-6000 crushers Shutoff valve Dirt rap ‘Main oll pump Pressure gauge (Ol filter with pressure drop indicator and by-pass valve (Ol filter with by-pass valve Pressure relief valve Heat exchanger Oil pump for pinionshaft bearing lubrication fal te 10. nL 2. 1B. Pressure gauge "Non-retm valve Oil filter with pressure drop indiator and by-pass valve Oil strainer Tank Retum ol temperature gauge Protetive thermostat ‘Thermostat for heat exchanger Return ol flow switchSVEDALA —_Thousand-Serieslydrocone & Superior crushers $ 223.225.04 en vy 3. Lubrication Sytem RSLs 1996-0801 Fig.32.3.Lubricaion ol flow diagram for H-8000 pepper Shutoff valve Dirt trap ‘Main oll pump Pressure gauge (Oil filter with pressure drop iniator and by-pass valve (Oil fier with by-pass valve Pressure relief valve Heat exchanger Oil low monitor (064) 10. 1, 2. 8. 14 15 16 1 Protective thermostat (TG1) ‘Thermostat for heat exchanger (TG2) Rerum oil temperature gauge Retum oll flow switch (OG!) Main oil tank (Oi pump for pinionshaft bearing lubrication Non-return valve (Oil tank for pinionshaft bearing lubrication 8pSVEDALA Thousand Series Hydrocone & Superior crushers $22322804em 9 (33) Yy — msuntann 3+ Lubrication System 1996-0601 3.3 Installation See the installation drawing in the spare pats list forthe crusher. ‘The tank unit should be situated so that it is both easily accessible and protected against falling objects, stones and water etc. Ensure that there is sufficient room to drain out ol Place the tank unit a close tothe crusher as possible o give the shortest possible return Pipe and thus reduce the eum pipe existance to a minimum. The hoses supplied for fnlet and outlet connections must be Fite tothe crusher to prevent the transmission of ‘vibrations to the tank unit. Pips for connection between these hoses and the tank unit se not supplied with the crusher, bat normal water pipe can be used. Regarding pipe thread sealing, see Section 1.8.7 ery er ore esi) Seo ese eee oe Suto bine apa ost cra cae radius pipe bends instead to reduce resistance in the pipe Oil is supplied to the crusher through one or two lines. Make sure thatthe piping is fre from burrs, metal shavings and dit before itis connected tothe crusher snd tank unit. The piping should be run so that tis protected against falling stones and it should be securely supported to avoid vibration If a waterfil heat exchanger is used, this can be mounted on the tank unit with the hoses supplied. I the watefil hest exchanger is mounted elsewhere, pipes can be used between the hoses and the tank unit. If an aitfil heat exchanger is mounted onthe back ofthe tank unit, the hoses supplied ‘with the crusher willbe sufficient. Ifthe het exchanger is installed in some other place, tse pipes to connect the tank unit to the hoses. Attach only hoses tothe air/oil heat exchanger. ‘To reduce as far as possible the amount of dust which sets inthe radiator matrix, the afl heat exchanger is best placed so that its fan blows towards the crusher. If the ambient air contains a lot of dust, itis advisable to lead fresh air to the heat ‘exchanger trough a duct from a dustfree place. The duet must not be so Tong that air flow is restricted and it must not be rigidly connected tothe heat exchanger. 34 Cleaning Contaminants such as stone dust, water ec, which enter the lubricating oil will to a certain degree sink towards the botiom of the tank. This should therefore be cleaned out ‘couple of times a year, if this proves to be necessary. Tis periodical clezning prevents sludge following with the oil which is withdrawn from the tank through the outlet just above the tank botiom. Condensation water can be removed by taking out the Srey? in the drain plug.SVEDALA __Thousand-Series Hydrocone & Superior crushers $223228.04en 10 (33) y — otonnteaay — > Lubrication System 1996-0601 ‘When the tank isto be cleaned, remove the oil hose from the heat exchanger (or break the circuit at another suitable poi) and pump out the oil into a drum. ee (soon) seseerces seers a as oa ee eee 3.5 Dirt trap eee eee eee ccs ‘The shut-off valve ahead of the dirt trap must be closed before the plug is unscrewed. Have a bucket ready 10 catch the oil which runs out During the onning-in period, and when the tank has been cleaned, check the dirt trap aly ‘The gauze element must not, under any circumstances, be lft out or replaced by another with a different mesh, Fig. 351 Gauze element PEAS 3.6 Oil pump A geartype oil pump is used, ‘The pump requires very litle attention. If clean ol is used, very litle wear will occu. ‘Wear can, however, be considerable ifthe oil contains stone dust or similar contami- ‘nants. The most usual sign of pump wear is a reduction in ol flow,SVEDALA __ThousandSeres Hydrocone & Superior crushers § 22822504 en 11 (33) y rss ing Vat en ach ‘Pump capacity (main pump) ‘The pump's total capacity at normal operating temperature and pressure, when the motor is connected toa 50 Hz supply, is shown in table 3.6.1. I the motor is connected 10 a (60 Hz supply, the pump speed will be 205% higher and the- delivery wil increase NOTE! The H-8000 uses different pump units for SOHz and 60H suppliers. ‘The oil pump must be changed when the delivery has dropped below the minimum figure given inthe relevant column in Table 3.6.1. (Ol delivery can conveniently be checked by measuring the retum ol low. Postion a bucket with a known volume beneath the opening inthe float chamber and measure the time taken to fil the bucket. Example. A 10 lit, bucket takes 73s o fill. The oil flow is thus: 10x60 = 8 vin, 73 ‘Table 3.6.1 1-200 | -3000 | -4000 | 1-600 | H-8000 s.2000 | s-3000 | s-4000_| s-6000 ‘50 Hz | Normal supply | capacity 3 38 x | 1 | 20 livin (US. galvminy |_@72) | Gooy | 21.66) | 31.7 | 555) Min, capacity 2 2 7m | 100 | 165 lidmin Ws. gavmin | 19 | as | cay | asen | Wo oe | Nocmal supply | capacity 0 46 os | 1s | 200 livmin (US. galiminy | a0sy | a215) | e529) | axon | (5284) Min capacity 2 2 m | 100 | 165 livin S.galiminy | 719 | 45) | asay | 26a | 3.9 Pump capacity (pinionshaft pump) - applies to H-4000, H-6000, H-8000. $-4000 and_$-6000 crushers only ‘The pinionshaft pump has a total capacity of 0:7 l/min (0.18 US gal/min) at normal ‘operating temperature and pressure, when the motor is connected to 50 Haz supply. If. the motor is connected toa 60 Hz supply, the pump speed willbe 20 % higher and the ‘delivery will increase to 08 lit/min (0.21 US gal/min. ‘An HPI pump is used. I is always delivered setup for anticlockwise rotationSVEDALA Thoutand.Series Hydrocone & Superior crushers $223225.04en 12 (33) wy raat Sang. 3 Labrcation System 1996-0801 ‘The pinionshaft oil pump should be changed when the delivery has dropped to 0.5 litdmin 0.13 US gal/min). il detivery can conveniently be checked by disconnecting the inlet line from the pinionshaft housing and measuring the time taken to fill bucket witha known volume. (Carryout this check above the opening inthe oil tank unit - after removing the cover - 1 avoid oll spillage. [RBS and RB6 pumps (H & S 2000/3000/4000/6000) Starting the pump ‘When the pump is sated, the oil tank must be fll of oil so that the pump does not operate dry. Note thatthe pump’s direction of rotation must correspond tothe arrow on the pump body. Before starting the pump, check thatthe shutoff valve ahead of the dit tap is open. Direction of rotation ‘When & new pump is fitted, check that its direction of rotation is comect. “The pump can be changed from anti-clockwise rotation (and vice-versa) by loosening the shaft-end cover plate and rotating it through 180°, The upper arrow indicates the correct direction of rotation. See fig. 3.6.2.SVEDALA __ThousandSerles Hydrocone & Superior crushers $ 223225.4.en. 13 (33) 4 stata Gang SLiicaton System 1996-0601 Fig. 36.2 Pump rotation direction (seen from shaft end) [Anti-clockwise rotation:, H-2000, H-3000, $-2000 and $-3000 Suction connection Pressure connection Suction side Shaft seal ‘The pump is fited with a mechanical rubbing packing system whichis sel-saling It needs no adjustment or tightening. This seal is intended for liquids which are relatively free from solid contaminants and with a maximum working temperature of 175°C (345°F). Occasionally sight leakage may occur when the pump is started, but this usually disappears after a shor time. Leakage from the shaft eal can be du toa damaged packing, damaged sealing surfaces ‘oF incorrect assembly. Replacement of seal (see fi. 3.6.3) 1. Remove the coupling half and the key (24). Use an extractor.SVEDAIA _ThousndSeris doco & Superior cree 5 2522508 en 16 3) wy aes Fo viata tpn oo 2, Remove any burrs on the shaft (8) or in its keyway. 3. Unserew the gland nut or the cover and remove all of the components from the shat. 4, Remove the O-ring (16) and ft a new one. 5, Fit the retaining sing (19) and check that it sits properly inthe groove on the shaft Fit the inner washer (20) with the chamfer towards the retaining ring. a. With some types of packing, the spring (21) andthe outer washer (20) are then fitted. Next, carefully pall 2 new rubber ring/O-ing (22) on to the shaft. Be ‘careful to avoid damage when sliding it over the keyway! Ft the rotor ring 23) $0 thatthe rubber ring/O-ring (22) is pressed into the correct position in the rotor ring, Take cate to avoid damaging the sealing surface. 66>, On other types of packing, items 20, 21, 22 and 23 are integrated into a single ‘component which must be fitted i place carefully, without damaging the sealing surfaces. ‘Before serewing on the gland nucover, ft a new O-ring (17) inside. Press the new stator ring (18) into position inside the O-ring (17), Take care to avoid damaging the scaling surface. Tighten the gland nucover. 7. Finally, fit the key (24) in position and pres the coupling half onto the shaft With light blows. Lock it i position withthe stop screw. The play between the coupling halves must be 4 ram,SVEDALA _Thousana.Series Hydrocone & Superior crushers S$ 223.228.4en_ 15 (33) RS fas 3. Labrication System 1996-0601 Fig. 36.3 Mechanical ribbing seal Atal play ‘When s disassembled pump is reassembled, it is very important thatthe otor's axial play is correct, This can be measured by using a dial gauge against the end of the shaft ‘The axial play must be 0.07 mm (0.0028") for the RBS and RBO. Measure the play when the pump is clean and dry. ATF 65 pumps (H-8000) ‘Starting the pump ‘When the pump is started, the oil tank must be full of oil so that the pump does not operate dry. Before it is stated forthe first ime, prime the pump with oi. Priming is ‘most easly done by using the plugged-up openings on the pressure/suction sides, oF the larger opening on the intermediate section. Make sure thatthe pump has the correct direction of rotation (clockwise, seen from the end of the shaft). See fig. 3.64, Before ‘Staring the pump, make sure thatthe shut-off valve ahead ofthe drt tap is open.SVEDALA _Thousand-Series Hydrocone & Superior crushers S$ 223225.04 en 16 (33), yy sonatas 3, Lubrication Sytem 1996-080 Fig. 364, Direction of ‘rotation [As standard, the pump is supplied setup for clockwise rotation, as shown in fig. 3.6.4 ‘The arrow on the cover plate shows the direction of rotation, Ifthe direction of rotation {sto be changed, loosen the cover plate and rotate it 180°. The arrow onthe cover plate will now show the new direction of rotation. Shaft seal ‘The pomp has a mechanical rubbing packing system. It needs no adjustment or tightening. This seal is intended for liquids which are relatively free from solid contaminants and with a maximum working temperature of 175°C (345*F). Fig. 365.‘Thousand-Series Hydrocone & Superior crushers $223225.04en 17 (33) SVEDALA wo =a Sorsng > Lariaton Sytem 1996:0601 1. Empty the pump withthe Belp ofthe dain pug (1) in the pump housing 2. Remove the coupling half from the shaft 3, Loosen the screws (6) 4, Separate the pump housing from the intermediate section. 5. Remove the locking ring and the spacer (8) and pull ofthe bearing (9). 6. Loosen the screws (10) and press the rotor (16) out forwards through the intermediate section (11) 77. Remove the stationary and rotting components from the seal (12) and replace with ‘new seal, eassem! | Fit the intermediate section (11). Note! Take care to avoid damaging the surfaces of the mechanical rabbing seal. 2. Mount the front cover plate (13) Press the bearing (9) into place, fit the locking ring and the spacer (8) and the rear cover plate (14). Lock the cover plates (13 and 14) “Mount the coupling half on the pump shaft. Note! Heat it (never hit it) and mount the motor on the attachment bracket. 4. Adjust the axial play Adiusting and checkine the axial play of the rotor ‘There is «special procedure for adjusting and locking the rotor shaft of the ATF pump. ‘The pump is set up at the factory with 0.1 mm axial play, but sometimes the axial play needs tobe checked and/or adjusted, for example: = the rotor and idler gear are worn, + To lower the friction when pumping highly viscous fluids. The axial play can be Increased to reduce the motor power requirement. + To reduce the intemal leakage when pumping low-viscosity fluids. Fluid can leak back from the pump's pressure side to the suction side. This leakage can be reduced by decreasing the axial play. See fg. 3.6.6.SVEDALA __Thousand.SertesHydrocone & Superior crushers -$ 223225.04en 18 (33) Yy — sveeutors na 3 Librication System 1996-0801 ‘The axial play can most easily be adjusted ifthe motor is removed from its bracket 1, Remove the motor from the mounting flange. ) 2. Loosen the inner screws. 3, Tighten the outer screws (2) so thatthe shaft and rotor are pressed towards the font cover. The axial play °C" is now zero. 4. Postion a dial gauge agsinst the end of the shaft, as shown in fig. 3.6.7 and calibrate it. Loosen the outer serews (2) and tighten the inner screws (1) nti the ‘correct axil play "C” plus 0.1 mm is obtained. (Approx. 0.1 mm will disappear When the assembly is tightened). 5, Lock the shaft with the outer screws (2) and check the axial play once again Fig. 366SVEDALA _Thonsand-Seres Hydrocone & Superior crushers S$ 228225.04.en 19 (33) y a A ors Faults and possible causes (RBS, RB6 and DTF6S) Low capacity or low pressure ‘The pump sucks air through a leak in the suction line. ‘The pump sucks air through the shaft seal, ‘The Suction line is completely or partially blocked. ‘The pump rotates in the wrong direction Low capacity due to high pressure and wrong type of ol The pump does not suck ‘The pump is too dy - fll with oil The pump sucks sir through the suction line oF the shaft seal. ‘The pump rotates in the wrong direction, The Suction line is blocked or the shutoff valve is closed Abnormal noise from the pump Cavitation inthe pump. ‘There is arin the ol - there isa Jeakin the suction line or the shaft seal is worn. ‘The gear teeth in the pump are worn. ‘The dir trap on the suction side is blocked, causing cavitation. ‘The pump is not correctly aligned,SVEDALA _Thousand.Serles Hydrocone & Superior crushers -S22822504en 20 (33) wy a wane 3 Labrcation Sytem 1996-0401, 3.7 Temperature gauge ‘An indicating temperature gauge is built into the tank unit to monitor the temperature ‘of the return il. The return oil flow passes over the sensing head of the gauge. ‘The normal tum oil temperature depends on the ambient air temperature and the viscosity of the lbricating ol. See Section 3.14, Thermostats. ‘The gauge should be checked once a year agains a reference thermometer to ensure that it reads correctly. The check should be carried out at an oil temperature of 40-50°C (104-122) 3.8 Pressure gauge “The pressure gauge is situated between the oll pump and the filter (two pressure gauges ‘0n an H-4000, H-6000, H-8000, $-4000 or S-6000 crusher). CCheck the pressure(s) at regular imervals and Keep a record of the readings. At operating temperature, the pressure in the main system is normally 0.15-0.5 MPa (21.8- 725 psi) depending on tank installation, Ifthe pressure bead ofthe ol filer rises, this {is a sign thatthe filter should be changed. An abnormally low pressure can mean that the pump is wor, or thatthe dirt trap is choked, 3.9 Pressure drop indicator (PG2, PG3) ‘The pressure drop indicator monitors the pressure drop across the filer and gives a signal when the pressure drop exceeds 0.22 MPa (32 psi. ‘Tis signal indicates thatthe filter element(s) should be changed. The signal is given both electrically - toa lamp on the outside ofthe tank unit - and inthe form of a red button which protrudes (about 4 mm) from the top of the indicator. Dring a cold stan, the indieator can give an incorrect signal. The electrical signal will automatically be reset when working, temperature as been reached, bt the mechanical signal (the fed button) must be reset manually. If the red button jumps out again immediately, or ifthe lamp does not go out when working temperature has been reached, the filter element(s) must be changed 3.10 Oil filter ‘The cil filters used in the lubrication system are ofthe fulllow type. Tis means that ll oil pumped tothe crusher is filtered. The filter is of simple design andi is very easy to remove and replace the filter elements, which are ofthe throw-away type. 1.2000, 1.3000, $-2000 and $-3000 crushers have a single filter forthe circulatory oil system (I filter element),SVEDALA Themandete ndcne & Supe S225 21) ~ an smeurhoa ne 3: Lebrcation System 1996-0801 H-4000 and $-4000 crushers ae ited with two parallel filters (4 filter elements - 2 filter elements on older crusher) |H-6000 and 5-6000 crushers are fited with two parallel fiers (4 filter elements), 'H-8000 crushers are fted with thre parallel fiters (6 fier elements) In addition, H-4000, H-6000, H-8000, $4000 and S-6000 crushers have a separate filter (ene filter element) inthe pinionshaft lubrication line. ‘A by-pass valve is built into the filter and it opens when the pressure drop across the filter element exceeds 0.35 MPa (51 psi). When the valve is open, part of the oil flow bypasses the filter element and is thus not filtered. ‘The filter element mst be changed when the pressure drop is 0.22 MPa (32 ps) at normal operating temperature. ‘The pressure drop indicator and the pressure gauge ar of greet help when planing fier changes ‘Before changing the fier, close the shut-off valves between the filer and the heat ‘exchanger and between the tank and the dir trap to avoid oi spillage. [Regular checks should be made onthe pressure drop across each iter so that new fer clements can be ordered in good time for the next replacement. [Note! When the fan of the svfoil heat exchanger is running, the pressure inthe cl system generally rises. Avoid reading off the pressure at such times. If fier elements have to be changed often the crushers dust sealing system must be checked,SVEDALA Thousand Series Hyrocone & Superior crushers $ 223225.04en 22 (33) y Rise recut ns, 3: Lubrication System 1996-04-01 Fig. 310.1 1, Fier element 2. Filter base 3. Differential pressure sensor and electrical connector 4. Sensor body 5. By-pass valve 6 Seal 7. Piston 8. Spring 9. Mag 10, Locking ring 11. Seal ring 12. Crelip 13, Ong 14. Oring 15, Red buttonSVEDALA Thousand-Series Hydrocone & Superior crushers $223225.4en 23 (33) 7 a Sane 3Lubiction System 1996.0801 3.11 Pressure relief valve ‘A pressure relief valve (See fig. 3.11.1) is fited between the main filter and the heat ‘exchanger. Note! Different types are used for H-2000, H-3000, $-2000 and $-3000 ‘rushers and for H-4000, H-6000, H-£000, $-4000 and S-6000 crushers. Is duty is to protect the pump and heat exchanger from excessive pressure if the oil passages in the ‘usher are blocked or if the oil becomes thicker and more viscous due to low temperature. The valve is stat 0.7 MPa (102 pi) IMPORTANT! This valve setting must not be altered. 1 anew pressure relief valve is fitted its setting must be checked. To do this, close the shutoff valve between the relief valve and the heat exchanger. Stat the pump and slacken or tighten the adjusting Screw inthe relief valve until the pressure gauge shows ‘ reading of 0.7 MPa (102 psi. Don't forget to re-open the shutoff valve, after the relief valve setting has been adjusted. Fig. 3411 Adjusting screw For H.2000, H-3000, -2000 and $-3000 crushers 3.12. Return oil flow switch (OG1) ‘An automatic check on the return ol flow is provided by an cil flow switch which is ‘built into the return ol discharge in the ol tank. ‘The duty ofthe return oil flow switch isto ensure that the oil pumped to the crusher also retums to the tank uit, i. there i no brea in @ hose or pipe or any blockages in a line. ‘The level monitor is connected in such a way thatthe crushers drive motor cannot be started unless suficent oil is pumped to the crusher and thus back to the tank va the retum oil flow switch.SVEDALA —_Thousand.Series Hydrocone & Superior crushers $ 22322804 en 24 (33) yy rsits sretunnteaan > Lubrication System 1996-0801 In adition, the level monitor is connected to the stating circuit ofthe lubrication pump ‘motor 30 that the pump cannot be stated unless the level monitor is functioning properly from an electrical viewpoint. Note! On crushers with a separate pinionshaft bearing lubrication system, the pump forth system stats when the crusher's dive motor has started ‘The retum oil flow switch consists of a level monitor placed in an oil chamber at the point where the retum line enters the tank unit, This retum oil chamber has an adjustable lower outlet and on overflow wei ‘The level monitor consists of afloat and a sensor tube. When the float moves up and. ‘down on the sensor tube, the magnetic switch uilt into the sensor will be activated and ‘changeover contact function is obtained. ‘When the correct amount of oil is returning to the tank, the oil level in the rem ‘chamber should be 5 mm (0.2") above the weir. Se fig. 3.12.1. ‘The weir is adjusted atthe factory before delivery and must, ot be adjusted later asthe pump wears ‘With this il level in the return chamber, the float is completely immersed inthe of! but ‘the lifting force from the oil means thatthe float is held up against its upper stop. If the ol low tothe tank decreases, the oil level wil drop in the retum chamber. When the oil evel has dropped about 15 mm (58°), the float will be floating on the oil with its upper surface about $ mm (0.2") below the upper stop. In this postion the contact inside the level monitor will open and stop the erusher’s drive motor. ‘The correct operation of the level monitor can be checked by pushing the float down bout § mm (0.2) from its upper stop. The crushers drive motor should then stop. Fig. 3.121