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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

Calibration Guide for CPC 100

Contents
1 Introduction .................................................................................................................................3

Warning ......................................................................................................................................................3 2.1 Recommended equipment or equivalent .............................................................................................4 2.1.1 Signal generator .............................................................................................................................4 2.1.2 Voltage Measurement ....................................................................................................................4 2.1.3 Current Transformer .......................................................................................................................5 2.1.4 Power Resistors .............................................................................................................................5 2.1.5 AC Shunts.......................................................................................................................................6 2.1.6 DC Shunt ........................................................................................................................................6 3.1 Fundamentals.......................................................................................................................................7 3.2 Preparation ...........................................................................................................................................7 3.3 Used Abbreviations ..............................................................................................................................7 3.4 Conversion Table .................................................................................................................................7 3.5 CPC QuickCard Controls .....................................................................................................................8 4.1 High Voltage Output Magnitude ...........................................................................................................9 4.2 High Voltage Output Current ..............................................................................................................10 4.3 High Current Output 800A AC - Magnitude........................................................................................11 4.4 High Current Output 400A DC............................................................................................................12 4.5 Burden Outputs ..................................................................................................................................13 4.5.1 Current Output 6A AC ..................................................................................................................13 4.5.2 Current Output 3A AC ..................................................................................................................13 4.5.3 Current Output 130V AC ..............................................................................................................14 4.5.4 Current Output 6A DC ..................................................................................................................14 4.6 Voltage Inputs.....................................................................................................................................15 4.6.1 Input V1 AC ..................................................................................................................................15 4.6.2 Input V2 AC ..................................................................................................................................16 4.6.3 Input V DC ....................................................................................................................................16 4.7 Current Input.......................................................................................................................................17 4.7.1 Input I AC/DC - Mode I DC ...........................................................................................................17 4.7.2 Input I AC/DC - Mode I AC ...........................................................................................................18 4.8 Binary Input ........................................................................................................................................18 4.8.1 Dry Contact Check .......................................................................................................................18 4.8.2 Wet Contact Check.......................................................................................................................18 5.0 Device Identification ...........................................................................................................................19 5.1 High Voltage Output Magnitude .........................................................................................................19 5.1.1 2kV AC Output Range 500V AC ...............................................................................................19 5.1.2 2kV AC Output Range 1kV AC..................................................................................................20 5.1.3 2kV AC Output Range 2kV AC..................................................................................................20 5.2 High Voltage Output Current ..............................................................................................................20 5.3 High Current Output 800A AC - Magnitude........................................................................................21 5.4 High Current Outputs 400A DC..........................................................................................................21 5.5 Burden Output Modes ........................................................................................................................22

2 Requirements for Calibration Equipment ................................................................................4

3 Preparation and Fundamentals.................................................................................................7

4 Calibration Check Procedure ....................................................................................................9

5 Report CPC100 accuracy check .............................................................................................19

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

5.5.1 6A AC Output ...............................................................................................................................22 5.5.2 3A AC Output ...............................................................................................................................22 5.5.3 130V AC Output ...........................................................................................................................22 5.5.4 6A DC Output ...............................................................................................................................22 5.6 Voltage Inputs.....................................................................................................................................23 5.6.1 300V V1 AC ..................................................................................................................................23 5.6.2 3V V2 AC ......................................................................................................................................23 5.6.3 10V V DC......................................................................................................................................24 5.7 Current Input.......................................................................................................................................24 5.7.1 I AC/DC Input Range 10A DC ...................................................................................................24 5.7.2 I AC/DC Input Range 10A AC ...................................................................................................25 5.8 Binary Input Check .............................................................................................................................25 5.8.1 Dry Contact Check .......................................................................................................................25 5.8.2 Wet Contact Check.......................................................................................................................25

6 Specifications............................................................................................................................27 7 History........................................................................................................................................27

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

1 Introduction
This is a guide for the calibration and verification of a CPC 100 unit. It helps the CPC 100 user to verify, whether the unit is still within the tolerance limits as specified in the "Technical Data" section of the "CPC 100 Reference Manual". To perform calibrations measurement equipment that has a higher accuracy than the unit that is calibrated is needed. Equipment used for factory calibration of all OMICRON units is traceable to national standards (DKD, KD). To ensure an unbroken chain of traceability, all necessary measuring instruments are calibrated and compared to national standards at the DKD (Deutscher Kalibrierdienst) or KD (sterreichischer Kalibrierdienst) laboratories at regular intervals. If a recalibration is done, traceability of the equipment used has to be assured by the user. The user therefore must take the accuracy of his measuring instruments, his own reference standards and those of the CPC into account. The tables in the appendix can be used to enter the tolerances of the equipment and the results. If results of the measurements show that the CPC unit is out of the specified tolerance, the unit must be sent to OMICRON electronics for adjustment and recalibration. It is not possible for the user to perform adjustments of a CPC unit. When sending a unit to OMICRON, please attach a copy of the calibration results and send as much background information as possible. Calibration of the CPC is guaranteed for one year after the date of calibration. The phase calibration will not be elaborated on. The principle of measurement for the common phase measurement devices (i.e. measurement of the zero crossings) is not suitable to measure the phase angle of the CPC (due to high phase resolution as well as widely differing signals; e.g. 2000 V and 800 A). Based on the concept and the digital signal generation of the CPC, it can be assumed that the phase accuracy will also be within the guaranteed specified values if all the other calibration checks prove to be in order.

Warning

Only qualified, service trained personnel who are aware of the hazards involved should remove or connect wiring to the CPC. Measuring high voltages is always hazardous. All CPC terminals (both front and side) must be considered as hazardous whenever inputs in excess of 42V are connected to any terminal. Also read the chapter Safety Instructions of the CPC100 reference manual.

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

2 Requirements for Calibration Equipment


The measuring instruments generally need to be of a very high accuracy. Equipment with an accuracy of at least two times better than the guaranteed values of the CPC should be used. It is adviced to have a valid certificate of calibration for all test equipment listed below before performing any verification with these instruments.

2.1 Recommended equipment or equivalent


2.1.1 Signal generator
Device Signal generator Type CMC 256 Manufacturer OMICRON electronics GmbH, Austria Homepage http://www.omicron.at

Any other device can be used as long as the following values can be achieved: 12.5 A AC / DC range, uncertainty < 500 ppm 1.25 A AC / DC range, uncertainty < 500 ppm 400 V AC / DC, uncertainty < 500 ppm 10 V AC / DC, uncertainty < 700 ppm The full signal quality of the CMC256 is not needed, the tolerances only need to be valid for a short time stability over 5 minutes. To use the LowLevel-Outputs of the CMC a CMLIB A - Box is mandatory.

2.1.2 Voltage Measurement


Device Digital Multimeter 3458A* Type USA Any other device can be used as long as the following values can be achieved: Vmax = 1000 Vpeak DC Voltage accuracy; ACAL DCV Done DC voltage error < 500 ppm < 500 ppm < 450 ppm < 750 ppm < 250 ppm < 1000 ppm @ 10 V @ 1V @ 200 mV @ 100 mV @ 40 mV @ 10 mV 1A (3458A, < 50 ppm) (3458A, < 50 ppm) (3458A, < 50 ppm) (3458A, < 100 ppm) (3458A, < 200 ppm) (3458A, < 200 ppm) Manufacturer Agilent Technologies, Homepage http://www.agilent.com

DC current error

< 50000 ppm @

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

AC Voltage accuracy using sync mode; SETACV SYNC; LFILTER ON; ACAL ACV Done AC voltage error < 600 ppm < 500 ppm < 950 ppm < 500 ppm < 750 ppm < 500 ppm < 500 ppm < 500 ppm < 750 ppm < 450 ppm < 750 ppm < 1000 ppm < 2000 ppm @ 700 V @ 500 V @ 350 V @ 300 V @ 250 V @ 50 V @ 30 V @ 3V @ 300 mV @ 200 mV @ 160 mV @ 80 mV @ 30 mV 1A (3458A, < 400 ppm) (3458A, < 400 ppm) (3458A, < 400 ppm) (3458A, < 400 ppm) (3458A, < 500 ppm) (3458A, < 300 ppm) (3458A, < 400 ppm) (3458A, < 200 ppm) (3458A, < 200 ppm) (3458A, < 300 ppm) (3458A, < 200 ppm) (3458A, < 200 ppm) (3458A, < 200 ppm)

AC current error

< 50000 ppm @

2.1.3 Current Transformer


Device Current Transformer AC current Type KSS 104; 1000:1; 1VA; 0,02% @ 800A @ 0.5VA Measurement points: 800A, 400A, 200A Manufacturer RITZ Messwandler, Germany Homepage http://www.ritz-international.de

Any other device can be used as long as the following values can be achieved: Imax = 1000A; ratio 1000:1; 50Hz or 60Hz; 1VA Uncertainty < 200 ppm < 200 ppm @ 800 A @ 400 A

2.1.4 Power Resistors


Device Power Resistors Type 220 , HS100 (11x) 2k2 , HS10 Manufacturer ARCOL UK Ltd, Cornwall England Homepage http://www.arcol.co.uk/

Any other device can be used as long as the following values can be achieved: Imax = 50mA, R = 2k2 / 10W, uncertainty < 5%, TK < 25 ppm/C Imax = 500mA, R = 220 / 100W (1x), uncertainty < 5%, TK < 100 ppm/C Imax = 5A, R = 22 / 1000W (10x220/100W), uncertainty < 5%, TK < 100 ppm/C Note: Usage of resistors with low temperature drift is recommended to ensure stable readings, although the uncertainty of the power resistors is not of great influence to the measurement. They are only used to control the output current of the CPC high voltage output.

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

2.1.5 AC Shunts
Device AC Shunts Type 1682C (0.02E / 50A) 1659B (0.2E / 7A) Manufacturer Tinsely Precision Instruments, England Homepage http://www.tinsley.co.uk

Any other device can be used as long as the following values can be achieved: 1682, Imax = 50A, R = 20 m, non-inductive, uncertainty < 50 ppm 1659, Imax = 7A, R = 200 m, non-inductive, uncertainty < 50 ppm If the current is measured over the voltage drop of a shunt, please note that a high quality AC shunt must be used.

2.1.6 DC Shunt
Device DC Shunt Type 500ADC 50mV 0.1% L 500-50/01 Any other device can be used as long as the following values can be achieved: Imax = 400ADC, R = 0,1m, uncertainty < 1000ppm (uncalibrated) Manufacturer Thermovolt AB, Sweden Homepage http://www.thermovolt.se

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

3 Preparation and Fundamentals


3.1 Fundamentals
Disconnect any cables that may be plugged and are not relevant for the desired test.

3.2 Preparation
Turn the CPC on. Warm-up time > 25 min Power supply: 230V/50Hz or 110V/60Hz Ambient temperature: 73F 10F / 23C 5C

3.3 Used Abbreviations


Nom: nominal value of the CPC unit Res: Used Resistor for a specific test Freq: frequency when the test is performed MeasCPC: measured value on the CPC display MeasRef: measured value on the reference instrument MeasErr: calculated error from MeasCPC and MeasRef TolCPC: Specified CPC tolerance expressed in ppm TolShunt: Tolerance of a used shunt expressed in ppm TolRef: Specified CPC tolerance expressed in ppm TolSum: Sum of tolerances of CPC and reference equipment in ppm Ok?: Assessment if the calculated error is within the specified limit

3.4 Conversion Table


[%] 0,01 0,1 1 [ppm] 100 1000 10000

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

3.5 CPC QuickCard Controls


A summary of the QuickCard Controls used in the calibration check procedure. For more detailed information see CPC manual.

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

4 Calibration Check Procedure


4.1 High Voltage Output Magnitude
The voltage is measured at the CPC terminals directly. The 2kVAC of the CPC has the possibility of an internal measurement which is also defined in the CPC specifications. It can be calibrated using a direct connection to the digital multimeter.
3458A
Sence Input
Terminals Front/Rear

2kV AC

Hi Lo Guard
1A/250V

Hi
1000Vpk

Lo

2kV AC

Guard Open/To Lo

Vmax 700V AC

400A DC
EXT.BOOSTER

800A AC

Warning: Procedure:

Check the DMMs specifications for the maximum voltage that may be applied to its terminals to avoid internal damage.

Start up Quick Select output range 500V AC first, then 1000V AC and finally 2000V AC and set the output value as specified in table in the appendix chapter 5.1. Select Measurement: Vout Activate the output by pressing the green button Read the result and write it to the column MeasCPC Read the result on the external voltmeter and write it to the column MeasRef Calculate the Error with

MeasErr =

MeasCPC MeasRef * 1 000 000 ppm MeasRef

Write the tolerance of the voltmeter in this mode at this level to the column TolRef Add the tolerances of the CPC and the reference voltmeter and write it to the column TolSum

TolSum = TolCPC + TolRef


Assess the result. Calibration is ok if

MeasErr < TolSum

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

4.2 High Voltage Output Current


The internal current measurement of the high voltage output is tested by outputting a specific voltage and measuring the current flowing over a defined resistance.
3458A
Sence Input Fr ont / Rear
Ter minals

R load
2kV AC

Hi Lo Guard
1A / 250V

Hi
1000Vpk

Lo

Guar d

Open/ To Lo

AC Shunt 0.2E/7A

400A DC
EX T.B OOSTER

800A AC

Warning:

There are live threatening voltages during this test! At the shunts this is very dangerous, so please take any precaution that neither the tester nor any passerby could come into danger. Press the Emergency button when working on the wiring. Obey national security standards too!

Procedure: Start up Quick Select output range 500V AC first, and set the output value to about 100V. Select Measurements: Vout and IOut Activate the output by pressing the green button Adjust the output voltage to set the current as specified in table in the appendix chapter 5.2. Read the result of IOut and write it to the column MeasCPC Read the result on the external voltage measurement over the shunt and write it to the column MeasRef. Calculate the current from the voltage measured and write it to the column CalcRef. Calculate the Error with

MeasErr =

MeasCPC MeasRef * 1 000 000 ppm MeasRef

Write the tolerance of the used Shunt into the column TolShunt Write the tolerance of the external voltage measurement in this mode at this level to the column TolRef Add the tolerances of the CPC and the reference voltmeter and the Shunt and write it to the column TolSum

TolSum = TolCPC + TolShunt + TolRef


Assess the result. Calibration is ok if

MeasErr < TolSum

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

4.3 High Current Output 800A AC - Magnitude


To test the current outputs a calibrated shunt of 200 m is required. Please note that the shunt must be designed for AC signals (we recommend bandwidth > 100 kHz). By measuring the voltage drop across the shunt the current can be measured indirectly. For the 800AAC output and the 1000A/2000A-Booster currents it is suggested to use a high precision current transformer or transducer.
3458A
Sence Input
Terminals Front/Rear

Hi

Hi
1000Vpk

2kV AC

Lo

Lo

400A DC
EXT.BOOSTER

800A AC

AC Shunt 0.2E/7A

Guard Open/To Lo

Guard
1A/250V

Transformer 1:1000/50Hz

Procedure:
Start up Quick Select output range 800A AC first, and set the output value as specified in table in the appendix chapter 5.3. Select Measurement: IOut Activate the output by pressing the green button Read the result of IOut and write it to the column MeasCPC Read the result on the external voltage measurement over the shunt and write it to the column MeasRef. Calculate the current from the voltage measured and write it to the column CalcRef. If known add the error of the current transformer at that particular amplitude and enter it to the field NomErrTransf. If not known enter 0 ppm. Calculate the Error with

MeasErr =

MeasCPC MeasRef * 1 000 000 ppm NomErrTransf MeasRef

Write the tolerance of the transformer to the column TolTrans and the tolerance of the shunt to the column TolShunt Write the tolerance of the external voltage measurement in this mode at this level to the column TolRef Add the tolerances of the CPC and the reference voltmeter and the shunt and write it to the column TolSum

TolSum = TolCPC + TolRef + TolTrans + TolShunt


Assess the result. Calibration is ok if

MeasErr < TolSum


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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

4.4 High Current Output 400A DC


To test the current outputs a power DC shunt of 0,1 m is required. By measuring the voltage drop across the shunt the current can be measured indirectly.
3458A
Sence Input
Terminals Front/Rear

Hi

Hi
1000Vpk

2kV AC

Lo

Lo

400A DC
EXT.BOOSTER

800A AC

DC Shunt 0.0001E/400A

Guard Open/To Lo

Guard
1A/250V

Procedure:

Start up Quick Select Output Mode 400A DC first, and set the magnitude as specified in table in the appendix chapter 5.4. Select Measurement: IOut Activate the output by pressing the green button Read the result of IOut and write it to the column MeasCPC Read the result on the external voltage measurement over the shunt and write it to the column MeasRef. Calculate the current from the voltage measured and write it to the column CalcRef. Calculate the Error with

MeasErr =

MeasCPC MeasRef * 1 000 000 ppm MeasRef

Add the tolerance of the used Shunt and write the result to the column TolShunt Write the tolerance of the voltage measurement in this mode at this level to the column TolRef Add the tolerances of the CPC and the reference voltmeter and the Shunt and write it to the column TolSum

TolSum = TolCPC + TolShunt + TolRef

Assess the result. Calibration is ok if

MeasErr < TolSum

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

4.5 Burden Outputs


4.5.1 Current Output 6A AC
This output has no internal measurement. Its output magnitude depends on the load and its tolerance is quite big. In typical applications it gains its accuracy from being measured by the according measurement input. However it is possible to check the output by using the CPC internal measurement input, which is by far accurate enough. Connect the 6A/130V AC output to the I AC/DC input. Procedure:

Start up Quick Select Output Mode 6A AC first, and set the magnitude as specified in table in the appendix chapter 5.5.1. Select Measurement: I AC Activate the output by pressing the green button Read the result and write it to the column MeasCPC Calculate the Error with

MeasErr =

MeasCPC INom * 1 00% MeasRef

Assess the result. Calibration is ok if

MeasErr < TolSum


4.5.2 Current Output 3A AC
This output has no internal measurement. Its output magnitude depends on the load and its tolerance is quite big. In typical applications it gains its accuracy from being measured by the according measurement input. However it is possible to check the output by using the CPC internal measurement input, which is by far accurate enough. Connect the 6A/130V AC output to the I AC/DC input. Procedure:

Start up Quick Select Output Mode 3A AC first, and set the magnitude as specified in table in the appendix chapter 5.5.2. Select Measurement: I AC Activate the output by pressing the green button Read the result and write it to the column MeasCPC Calculate the Error with

MeasErr =

MeasCPC INom * 1 00% MeasRef

Assess the result. Calibration is ok if

MeasErr < TolSum

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

4.5.3 Current Output 130V AC


This output has no internal measurement. Its output magnitude depends on the load and its tolerance is quite big. In typical applications it gains its accuracy from being measured by the according measurement input. However it is possible to check the output by using the CPC internal measurement input, which is by far accurate enough. Connect the 6A/130V AC output to the V1 AC input. Procedure:

Start up Quick Select Output Mode 130V AC first, and set the magnitude as specified in table in the appendix chapter 5.5.3. Select Measurement: V1 AC Activate the output by pressing the green button Read the result and write it to the column MeasCPC Calculate the Error with

MeasErr =

MeasCPC INom * 1 00% MeasRef

Assess the result. Calibration is ok if

MeasErr < TolSum


4.5.4 Current Output 6A DC
This output has no internal measurement. Its output magnitude depends on the load and its tolerance is quite big. In typical applications it gains its accuracy from being measured by the according measurement input. However it is possible to check the output by using the CPC internal measurement input, which is by far accurate enough. Connect the 6A DC output to the I AC/DC input. Procedure:

Start up Quick Select Output Mode 6A DC first, and set the magnitude as specified in table in the appendix chapter 5.5.4. Select Measurement: I DC Activate the output by pressing the green button Read the result and write it to the column MeasCPC Calculate the Error with

MeasErr =

MeasCPC INom * 1 00% MeasRef

Assess the result. Calibration is ok if

MeasErr < TolSum

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

4.6 Voltage Inputs


Measure the voltage at the CPC terminals directly. Compare the measurement of the measuring instrument against the measurement on the CPC display. The example below shows the circuit for the calibration of the V1AC input. It is suggested to twist the wiring between the digital multi-meter and the device under test. As an example an OMICRON CMC256-6 is used as a high precision signal generator. The voltage output has a voltage range of +/- 300V.
CMC256-6
VOLTAGE OUTPUT

CURRENT OUTPUT A

V1 AC / 300V

CURRENT OUTPUT B

V2 AC / 3V
3458A
Sence Input
Terminals Front/Rear

Hi Lo Guard
1A/250V

Hi
1000Vpk

VDC / 10V
OMICRON

Lo

Guard Open/To Lo

10V LL1 + 5V LL2 5V

4.6.1 Input V1 AC
Procedure:

Start up Quick Connect an external generator and an external voltmeter in parallel and set the output value as specified in table in the appendix chapter 5.6.1. If using the CMC 256 as generator, use the outputs at the rear of the unit for the signals < 5V, which can be connected via a CMLIB A - Box. Select Measurement: V1 AC Read the result of V1 AC and write it to the column MeasCPC Read the result on the external measurement and write it to the column MeasRef Calculate the Error with

MeasErr =

MeasCPC MeasRef * 1 000 000 ppm MeasRef

Write the tolerance of the voltage measurement in this mode at this level to the column TolRef Add the tolerances of the CPC and the reference voltmeter and the Shunt and write it to the column TolSum

TolSum = TolCPC + TolRef

Assess the result. Calibration is ok if

MeasErr < TolSum


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Application Note: CPC 100 Calibration Guide

4.6.2 Input V2 AC
Procedure:

Start up Quick Connect an external generator and an external voltmeter in parallel and set the magnitude as specified in table in the appendix chapter 5.6.2. If using the CMC 256 as generator, use the outputs at the rear of the unit for these small signals, which can be connected via a CMLIB A - Box. Select Measurement: V2 AC Read the result of V2 AC and write it to the column MeasCPC Read the result on the external measurement and write it to the column MeasRef Calculate the Error with

MeasErr =

MeasCPC MeasRef * 1 000 000 ppm MeasRef

Write the tolerance of the voltage measurement in this mode at this level to the column TolRef Add the tolerances of the CPC and the reference voltmeter and the Shunt and write it to the column TolSum

TolSum = TolCPC + TolRef

Assess the result. Calibration is ok if

MeasErr < TolSum


4.6.3 Input V DC
Procedure:

Start up Quick Connect an external generator and an external voltmeter in parallel and set the magnitude as specified in table in the appendix chapter 5.6.3. If using the CMC 256 as generator, use the outputs at the rear of the unit for these small signals, which can be connected via a CMLIB A - Box. Generate 10V by using two Phases and no GND connection, e.g. LL1 +5V and LL2 5V. Select Measurement: V DC Read the result of V DC and write it to the column MeasCPC Read the result on the external measurement and write it to the column MeasRef Calculate the Error with

MeasErr =

MeasCPC MeasRef * 1 000 000 ppm MeasRef

Write the tolerance of the voltage measurement in this mode at this level to the column TolRef Add the tolerances of the CPC and the reference voltmeter and the Shunt and write it to the column TolSum

TolSum = TolCPC + TolRef

Assess the result. Calibration is ok if

MeasErr < TolSum


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Application Note: CPC 100 Calibration Guide

4.7 Current Input


Use a high quality DC current source for direct comparison of the current source and the reading on the CPC display.
CMC256-6
VOLTAGE OUTPUT

CURRENT OUTPUT A

CURRENT OUTPUT B

AC Shunt 0.02E/50A

I ACDC / 10A
3458A
Sence Input
Terminals Front/Rear

Hi Lo Guard
1A/250V

Hi
1000Vpk

Lo

OMICRON

Guard Open/To Lo

Additional a high accuracy AC-shunt may be implemented. The voltage drop of the shunt is measured and therefore the current can be calculated with regard to all tolerance limits. In the example above an Omicron CMC256-6 is used as the signal generator.

4.7.1 Input I AC/DC - Mode I DC


Procedure:

Start up Quick Connect an external generator and an external ampmeter in series and set the magnitude as specified in table in the appendix chapter 5.7.1. Select Measurement: I DC Read the result of I DC and write it to the column MeasCPC Read the result on the external measurement and write it to the column MeasRef Calculate the Error with

MeasErr =

MeasCPC MeasRef * 1 000 000 ppm MeasRef

Write the tolerance of the voltage measurement in this mode at this level to the column TolRef Add the tolerances of the CPC and the reference ampmeter and the Shunt and write it to the column TolSum

TolSum = TolCPC + TolShunt + TolRef

Assess the result. Calibration is ok if

MeasErr < TolSum

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Application Note: CPC 100 Calibration Guide

4.7.2 Input I AC/DC - Mode I AC


Procedure:

Start up Quick Connect an external generator and an external ampmeter in series and set the magnitude as specified in table in the appendix chapter 5.7.2. Select Measurement: I AC Read the result of I AC and write it to the column MeasCPC Read the result on the external measurement and write it to the column MeasRef Calculate the Error with

MeasErr =

MeasCPC MeasRef * 1 000 000 ppm MeasRef

Write the tolerance of the voltage measurement in this mode at this level to the column TolRef Add the tolerances of the CPC and the reference ampmeter and the Shunt and write it to the column TolSum

TolSum = TolCPC + TolShunt + TolRef

Assess the result. Calibration is ok if

MeasErr < TolSum

4.8 Binary Input


The function of the binary input should be checked.

4.8.1 Dry Contact Check


Procedure:

Start up Quick Check if the Binary Input does show an open contact symbol:

Short circuit the binary input Check if the Binary Input does show an closed contact symbol:

4.8.2 Wet Contact Check


Start up Quick Apply a negative input voltage of "-14V" to the binary input. Check if the Binary Input does show an open contact symbol:

Apply a negative input voltage of "-3V" to the binary input. Check if the Binary Input does show an closed contact symbol:

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

5 Report CPC100 accuracy check


The following pages can be used as a calibration report form.

5.0 Device Identification


Type Serial Number Date Performed by Department Next calibration

5.1 High Voltage Output Magnitude


5.1.1 2kV AC Output Range 500V AC
Settings Nom [VAC] 250 500 Freq [Hz] 55 55 MeasCPC [VAC] Measurements MeasRef [VAC] MeasErr [ppm] TolCPC [ppm] 3000 2000 Tolerances TolRef [ppm] TolSum [ppm] Ok?

W:\ULRKLA00\PROJECTS\CPC 100\OFIL\DTP\CalibrationGuide CPC100.doc electronics GmbH 2007-04-23 19/27

Ulrich Klapper

Application Note: CPC 100 Calibration Guide

5.1.2 2kV AC Output Range 1kV AC


Settings Nom [VAC] 350 700 Freq [Hz] 55 55 MeasCPC [VAC] Measurements MeasRef [VAC] MeasErr [ppm] TolCPC [ppm] 3900 2500 Tolerances TolRef [ppm] TolSum [ppm] Ok?

5.1.3 2kV AC Output Range 2kV AC


Settings Nom [VAC] 350 700 Freq [Hz] 55 55 MeasCPC [VAC] Measurements MeasRef [VAC] MeasErr [ppm] TolCPC [ppm] 6800 3900 Tolerances TolRef [ppm] TolSum [ppm] Ok?

5.2 High Voltage Output Current


2kV AC Output Range 500V AC
Settings Nom [IAC] 0.05 0.50 5.00 Rload [ ] 2200 220 22 Freq [Hz] 55 55 55 MeasCPC [IAC] Measurements MeasRef [UAC] CalcRef [IAC] MeasErr [ppm] TolCPC [ppm] 5000 5000 2000 Tolerances TolShunt [ppm] TolRef [ppm] TolSum [ppm] Ok?

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Ulrich Klapper

Application Note: CPC 100 Calibration Guide

5.3 High Current Output 800A AC - Magnitude


800A AC Output
Settings Nom [IAC] 400 800 Freq [Hz] 55 55 MeasCPC [IAC] MeasRef [UAC] Measurements CalcRef [IAC] NomErr Trans [ppm] MeasErr [ppm] TolCPC [ppm] 6000 4000 TolRef [ppm] Tolerances TolTrans [ppm] TolShunt [ppm] TolSum Ok? [ppm]

5.4 High Current Outputs 400A DC


400A DC Output
Settings Nom [IDC] 200 400 Res [m ] 0,1 0,1 Freq [Hz] Meas CPC [IDC] Measurements Meas Ref [UDC] Calc Ref [IDC] Meas Err [ppm] TolCPC [ppm] 6000 5000 Tolerances TolShunt [ppm] TolRef [ppm] TolSum [ppm] Ok?

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Ulrich Klapper

5.5 Burden Output Modes


5.5.1 6A AC Output
Settings Nom [IAC] 6 3 Freq [Hz] 55 55 Measurements Meas CPC [IAC] Meas Err [%] TolCPC [%] 2 2 Tolerances TolMeas [%] 0.3 0.4 TolSum [%] 2.3 2.4 Ok?

5.5.2 3A AC Output
Settings Nom [IAC] 3 1 Freq [Hz] 55 55 Measurements Meas CPC [IAC] Meas Err [%] TolCPC [%] 2 2 Tolerances TolMeas [%] 0.4 0.2 TolSum [%] 2.4 2.2 Ok?

5.5.3 130V AC Output


Settings Nom [VAC] 150 75 Freq [Hz] 55 55 Measurements Meas CPC [VAC] Meas Err [%] TolCPC [%] 2 2 Tolerances TolMeas [%] 0.3 0.5 TolSum [%] 2.3 2.5 Ok?

5.5.4 6A DC Output
Settings Nom [IDC] 6 3 Freq [Hz] Measurements Meas CPC [IDC] Meas Err [%] TolCPC [%] 5 5 Tolerances TolMeas [%] 0.4 0.7 TolSum [%] 5.4 5.7 Ok?

W:\ULRKLA00\PROJECTS\CPC 100\OFIL\DTP\CalibrationGuide CPC100.doc electronics GmbH 2007-04-23 22/27

Ulrich Klapper

Application Note: CPC 100 Calibration Guide

5.6 Voltage Inputs


5.6.1 300V V1 AC
Settings Nom [VAC] 0,3 3 30 300 Freq [Hz] 55 55 55 55 MeasCPC [VAC] Measurements MeasRef [VAC] MeasErr [ppm] TolCPC [ppm] 4000 3000 2000 2000 Tolerances TolRef [ppm] TolSum [ppm] Ok?

5.6.2 3V V2 AC
Settings Nom [VAC] 0,03 0,3 3 Freq [Hz] 55 55 55 MeasCPC [VAC] Measurements MeasRef [VAC] MeasErr [ppm] TolCPC [ppm] 7000 3000 2000 Tolerances TolRef [ppm] TolSum [ppm] Ok?

W:\ULRKLA00\PROJECTS\CPC 100\OFIL\DTP\CalibrationGuide CPC100.doc electronics GmbH 2007-04-23 23/27

Ulrich Klapper

Application Note: CPC 100 Calibration Guide

5.6.3 10V V DC
Settings Nom [VDC] 0,01 0,1 1 10 Freq [Hz] MeasCPC [VDC] Measurements MeasRef [VDC] MeasErr [ppm] TolCPC [ppm] 4000 3000 2000 2000 Tolerances TolRef [ppm] TolSum [ppm] Ok?

5.7 Current Input


5.7.1 I AC/DC Input Range 10A DC
Settings Nom [IDC] 1 10 Res [m ] 200 20 Freq [Hz] MeasCPC [IDC] Measurements MeasRef [UDC] CalcRef [IDC] MeasErr [ppm] TolCPC [ppm] 2000 2000 Tolerances TolShunt [ppm] TolRef [ppm] TolSum [ppm] Ok?

W:\ULRKLA00\PROJECTS\CPC 100\OFIL\DTP\CalibrationGuide CPC100.doc electronics GmbH 2007-04-23 24/27

Ulrich Klapper

Application Note: CPC 100 Calibration Guide

5.7.2 I AC/DC Input Range 10A AC


Settings Nom [IAC] 1 10 Res [m ] 200 20 Freq [Hz] 55 55 MeasCPC [IAC] Measurements MeasRef [IAC] MeasErr [ppm] TolCPC [ppm] 2000 2000 [ppm] Tolerances TolShunt TolRef [ppm] TolSum [ppm] Ok?

5.8 Binary Input Check


5.8.1 Dry Contact Check
Settings Contact open closed Expected Result Ok?

5.8.2 Wet Contact Check


Settings Nom [VDC] -14 -3 Expected Result Ok?

W:\ULRKLA00\PROJECTS\CPC 100\OFIL\DTP\CalibrationGuide CPC100.doc electronics GmbH 2007-04-23 25/27

Ulrich Klapper

Application Note: CPC 100 Calibration Guide

6 Specifications
Input Range 10A AC/DC 10A AC 1A AC 10A DC 1A DC V1 AC 300V 30V 3V 300mV V2 AC 3V 300mV 30mV 10V DC 10V 1V 100mV 10mV Reading 1000 1000 500 500 1000 1000 2000 3000 500 1500 2000 500 500 1000 1000 Level guaranteed Full Scale 1000 2000 1000 2000 1500 2000 1500 2000 1000 2000 1000 2000 1000 3000 1000 4000 1500 2000 1500 3000 5000 7000 1500 2000 1500 2000 2000 3000 3000 4000 Level guaranteed Full Scale 2000 4000 1000 5000 1000 2000 1000 2000 1000 2000 1000 5000 1000 2000 Level guaranteed Full Scale 2500 5000 2500 5000 Phase gar. @100% 0.20 0.30 0.20 0.20 0.20 0.20 0.20 0.20 0.30 Phase gar. @100% 0.20 0.20 0.30 0.40 0.20 0.20 Phase gar. @100% 0.50 0.50

Output 800A AC 400A DC 2kV AC

Range 2000V 1000V 500V 5A 500mA

Reading 2000 4000 1000 1000 1000 4000 1000

Booster 2000A 1000A

Range -

Reading 2500 2500

7 History
Rev 1.00 1.01 1.02 1.03 1.04 Author Ulrich Ilg Ulrich Klapper Ulrich Klapper Ulrich Klapper Ulrich Klapper Description First released version Correction of misleading typo in chapter 4.4 Correction of misleading typo, now 0,1m for 400A DC Correction of Ritz homepage Chapter 2.1.4 updated, the power resistor grouping is described properly now Order information of equipment needed updated Burden Output Calibration chapter added Calibration period entered Tested by Released 2005-08-17 2005-09-05 2006-01-31 2007-04-23

1.05 Ulrich Klapper 1.06 Ulrich Klapper 1.07 Ulrich Klapper

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