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Enterprise resource planning - Wikipedia, the free encyclopedia

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From Wikipedia, the free encyclopedia

Enterprise resource planning (ERP) systems integrate internal and external management management information across an entire organizationembracing finance/accounting, manufacturing, sales and service, customer relationship management, etc. ERP systems automate this activity with an integrated software application. The purpose of ERP is to facilitate the flow of information between all business functions inside the boundaries of the organization and manage the connections to outside stakeholders.[1] ERP systems can run on a variety of computer hardware and network configurations, typically employing a database as a repository for information.[2]

1 History 1.1 Origin of "ERP" 1.2 Expansion 1.3 Two-tier enterprise resource planning 2 Characteristics 3 Functional areas 4 Components 5 Best practices 6 Modularity 7 Connectivity to plant floor information 8 Implementation 8.1 Process preparation 8.2 Configuration 8.3 Customization 8.4 Extensions 8.5 Data migration 9 Comparison to specialpurpose applications 9.1 Advantages 9.2 Benefits 9.3 Disadvantages 10 See also 11 References 12 Further reading

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In 1990 Gartner Group first employed the acronym ERP[3] as an extension of material requirements planning (MRP), later manufacturing resource planning[4][5] and computerintegrated manufacturing. Without supplanting these terms, ERP came to represent a larger whole, reflecting the evolution of application integration beyond manufacturing.[6] Not all ERP packages were developed from a manufacturing core. Vendors variously began with accounting, maintenance and human resources. By the mid1990s ERP systems addressed all core functions of an enterprise. Beyond corporations, governments and nonprofit organizations also began to employ ERP systems.[7]

ERP systems experienced rapid growth in the 1990s because the year 2000 problem and introduction of the euro disrupted legacy systems. Many companies took this opportunity to replace such systems with ERP.[8] ERP systems initially focused on automating back office functions that did not directly affect customers and the general public. Front office functions such as customer relationship management (CRM) dealt directly with customers, or ebusiness systems such as ecommerce, egovernment, etelecom, and efinance, or supplier relationship management (SRM) became integrated later, when the Internet simplified communicating with external parties.[citation needed] "ERP II" was coined in the early 2000s. It describes webbased software that allows both employees and partners (such as suppliers and customers) realtime access to the systems. The role of ERP II expands from the resource optimization and transaction processing of traditional ERP to leveraging the information involving those resources in the enterprises efforts to collaborate with other enterprises, not just to conduct e-commerce buying and selling.[9] ERP II is more flexible than the first generation ERP. Rather than confine ERP system capabilities within the organization, it goes beyond the corporate walls to interact with other systems. Enterprise application suite is an alternate name for such systems.

Two-tier ERP comprises software and hardware that allows companies to run the equivalent of two ERP systems at once: one at the corporate level and one at the division or subsidiary level. For example, a manufacturing company uses an ERP system to manage across the organization. This company uses independent global or regional distribution, production or sales centers, and service providers to support the main companys customers. Each independent center or subsidiary may have their own business model, workflows and business processes. Given the realities of globalization, enterprises continuously evaluate how to optimize their regional, divisional and product or manufacturing strategies to support strategic goals and reduce
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time-to-market while increasing profitability and delivering value.[10] With two-tier ERP, the regional distribution, production or sales centers and service providers continue operating under their own business model separate from the main company, using their own ERP systems. Since these smaller companies' processes and workflows are not tied to main company's processes and workflows, they can respond to local business requirements in multiple locations.[11] Factors affecting enterprises adopting two-tier ERP systems are the globalization of manufacturing or the economics of sourcing in emerging economies, the potential for quicker and less costly ERP implementations at subsidiaries based on selecting a software product more suited to smaller companies, and any extra effort required where data must pass between the two ERP systems. [12] Two-tier ERP strategies give enterprises agility in responding to market demands and in aligning IT systems at a corporate level while inevitably resulting in more systems as compared to one ERP system used throughout the entire organization. [13]

ERP (Enterprise Resource Planning) systems typically include the following characteristics: An integrated system that operates in real time (or next to real time), without relying on periodic updates.[citation needed] A common database, which supports all applications. A consistent look and feel throughout each module. Installation of the system without elaborate application/data integration by the Information Technology (IT) department, provided the implementation is not done in small steps.[14]

The following are common functional areas covered in an ERP System. In many ERP Systems these are called and grouped together as ERP Modules: Financial Accounting General Ledger, Fixed Asset, Payables, Receivables, Cash Management, Financial Consolidation Management Accounting Budgeting, Costing, Cost Management, Activity Based Costing Human Resources Recruiting, Training, Payroll, Benefits, 401K, Diversity Management, Retirement, Separation Manufacturing Engineering, Bill of Materials, Work Orders, Scheduling, Capacity, Workflow Management, Quality Control, Manufacturing Process, Manufacturing Projects, Manufacturing Flow, Product Life Cycle Management Supply Chain Management

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Supply Chain Planning, Supplier Scheduling, Order to Cash, Purchasing, Inventory, Product Configurator, Claim Processing Project Management Project Planning, Resource Planning, Project Costing, Work Break Down Structure, Billing, Time and Expense, Performance Units, Activity Management Customer Relationship Management Sales and Marketing, Commissions, Service, Customer Contact, Call Center Support - CRM systems are not always considered part of ERP systems but rather BSS systems . Specifically in Telecom scenario Data Services Various "selfservice" interfaces for customers, suppliers and/or employees Access Control Management of user privileges for various processes

Transactional database Management portal/dashboard Business intelligence system Customizable reporting External access via technology such as web services Search Document management Messaging/chat/wiki Workflow management

Most ERP systems incorporate best practices. This means the software reflects the vendor's interpretation of the most effective way to perform each business process. Systems vary in how conveniently the customer can modify these practices.[15] Companies that implemented industry best practices reduced timeconsuming project tasks such as configuration, documentation, testing and training. In addition, best practices reduced risk by 71% when compared to other software implementations.[16] The use of best practices eases compliance with requirements such as IFRS, Sarbanes-Oxley, or Basel II. They can also help comply with de facto industry standards, such as electronic funds transfer. This is because the procedure can be readily codified within the ERP software and replicated with confidence across multiple businesses who share that business requirement.
[citation needed]

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Most systems are modular to permit automating some functions but not others. Some common modules, such as finance and accounting, are adopted by nearly all users; others such as human resource management are not. For example, a service company probably has no need for a manufacturing module. Other companies already have a system they believe is adequate. Generally speaking, the greater the number of modules selected, the greater the integration benefits, but also the greater the costs, risks and changes involved.[citation needed]

ERP systems connect to realtime data and transaction data in a variety of ways. These systems are typically configured by systems integrators, who bring unique knowledge on process, equipment, and vendor solutions. Direct integrationERP systems have connectivity (communications to plant floor equipment) as part of their product offering. This requires the vendors to offer specific support for the plant floor equipment that their customers operate. ERP vendors must be expert in their own products, and connectivity to other vendor products, including competitors. Database integrationERP systems connect to plant floor data sources through staging tables in a database. Plant floor systems deposit the necessary information into the database. The ERP system reads the information in the table. The benefit of staging is that ERP vendors do not need to master the complexities of equipment integration. Connectivity becomes the responsibility of the systems integrator. Enterprise appliance transaction modules (EATM)These devices communicate directly with plant floor equipment and with the ERP system via methods supported by the ERP system. EATM can employ a staging table, Web Services, or systemspecific program interfaces (APIs). The benefit of an EATM is that it offers an offtheshelf solution. Customintegration solutionsMany system integrators offer custom solutions. These systems tend to have the highest level of initial integration cost, and can have a higher long term maintenance and reliability costs. Long term costs can be minimized through careful system testing and thorough documentation. Customintegrated solutions typically run on workstation or server class computers.

ERP's scope usually implies significant changes to staff work processes and practices.[17] Generally, three types of services are available to help implement such changesconsulting, customization, and support.[17] Implementation time depends on business size, number of modules, customization, the scope of process changes, and the readiness of the customer to take ownership for the project. Modular ERP systems can be implemented in stages. The typical project

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for a large enterprise consumes about 14 months and requires around 150 consultants.[18] Small projects can require months; multinational and other large implementations can take years. [citation needed] Customization can substantially increase implementation times.[18]

Implementing ERP typically requires changes in existing business processes.[19] Poor understanding of needed process changes prior to starting implementation is a main reason for project failure.[20] It is therefore crucial that organizations thoroughly analyze business processes before implementation. This analysis can identify opportunities for process modernization. It also enables an assessment of the alignment of current processes with those provided by the ERP system. Research indicates that the risk of business process mismatch is decreased by: Linking current processes to the organization's strategy Analyzing the effectiveness of each process Understanding existing automated solutions[21][22] ERP implementation is considerably more difficult (and politically charged) in decentralized organizations, because they often have different processes, business rules, data semantics, authorization hierarchies and decision centers.[23] This may require migrating some business units before others, delaying implementation to work through the necessary changes for each unit, possibly reducing integration (e.g. linking via Master data management) or customizing the system to meet specific needs.[24] A potential disadvantage is that adopting "standard" processes can lead to a loss of competitive advantage. While this has happened, losses in one area are often offset by gains in other areas, increasing overall competitive advantage.[25][26]

Configuring an ERP system is largely a matter of balancing the way the customer wants the system to work with the way it was designed to work. ERP systems typically build many changeable parameters that modify system operation. For example, an organization can select the type of inventory accountingFIFO or LIFOto employ, whether to recognize revenue by geographical unit, product line, or distribution channel and whether to pay for shipping costs when a customer returns a purchase.[24]

ERP systems are theoretically based on industry best practices, and are intended to be deployed as is.[27][28] ERP vendors do offer customers configuration options that allow organizations to incorporate their own business rules but there are often functionality gaps remaining even after the

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configuration is complete. ERP customers have several options to reconcile functionality gaps, each with their own pros/cons. Technical solutions include rewriting part of the delivered functionality, writing a homegrown bolt-on/add-on module within the ERP system, or interfacing to an external system. All three of these options are varying degrees of system customization, with the first being the most invasive and costly to maintain.[29] Alternatively, there are non-technical options such as changing business practices and/or organizational policies to better match the delivered ERP functionality. Key differences between customization and configuration include: Customization is always optional, whereas the software must always be configured before use (e.g., setting up cost/profit center structures, organisational trees, purchase approval rules, etc.) The software was designed to handle various configurations, and behaves predictably in any allowed configuration. The effect of configuration changes on system behavior and performance is predictable and is the responsibility of the ERP vendor. The effect of customization is less predictable, is the customer's responsibility and increases testing activities. Configuration changes survive upgrades to new software versions. Some customizations (e.g. code that uses predefined "hooks" that are called before/after displaying data screens) survive upgrades, though they require retesting. Other customizations (e.g. those involving changes to fundamental data structures) are overwritten during upgrades and must be reimplemented.[30] Customization Advantages: Improves user acceptance[31] Offers the potential to obtain competitive advantage vis--vis companies using only standard features. Customization Disadvantages: Increases time and resources required to both implement and maintain.[29] Inhibits seamless communication between suppliers and customers who use the same ERP system uncustomized.[citation needed] Over reliance on customization undermines the principles of ERP as a standardizing software platform

ERP systems can be extended with thirdparty software. ERP vendors typically provide access to data and functionality through published interfaces. Extensions offer features such as:[citation needed]

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Archiving, reporting and republishing Capturing transactional data, e.g. using scanners, tills or RFID Access to specialized data/capabilities, such as syndicated marketing data and associated trend analytics Advanced planning and scheduling (APS) Managing resources, facilities and transmission in real-time

Data migration is the process of moving/copying and restructuring data from an existing system to the ERP system. Migration is critical to implementation success and requires significant planning. Unfortunately, since migration is one of the final activities before the production phase, it often receives insufficient attention. The following steps can structure migration planning:[32] Identify the data to migrate Determine migration timing Generate the data templates Freeze the toolset Decide on migration-related setups Define data archiving policies and procedures.

The fundamental advantage of ERP is that integrating myriad businesses processes saves time and expense. Management can make decisions faster, and with fewer errors. Data becomes visible across the organization. Tasks that benefit from this integration include:[citation needed] Sales forecasting, which allows inventory optimization Chronological history of every transaction through relevant data compilation in every area of operation. Order tracking, from acceptance through fulfillment Revenue tracking, from invoice through cash receipt Matching purchase orders (what was ordered), inventory receipts (what arrived), and costing (what the vendor invoiced) ERP systems centralize business data, bringing the following benefits: They eliminate the need to synchronize changes between multiple systemsconsolidation of finance, marketing and sales, human resource, and manufacturing applications They bring legitimacy and transparency in each bit of statistical data. They enable standard product naming/coding. They provide a comprehensive enterprise view (no "islands of information"). They make
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realtime information available to management anywhere, any time to make proper decisions. They protect sensitive data by consolidating multiple security systems into a single structure.[33]

ERP can greatly improve the quality and efficiency of a business. By keeping a company's internal business process running smoothly, ERP can lead to better outputs that benefit the company such as customer service, and manufacturing. ERP provides support to upper level management to provide them with critical decision making information. This decision support allows the upper level management to make managerial choices that enhance the business down the road. ERP also creates a more agile company that can better adapt to situations and changes. ERP makes the company more flexible and less rigidly structured in an effort to allow the different parts of an organization to become more cohesive, in turn, enhancing the business both internally and externally.[34]

Customization is problematic. Re-engineering business processes to fit the ERP system may damage competitiveness or divert focus from other critical activities. ERP can cost more than less integrated or less comprehensive solutions. High ERP switching costs can increase the ERP vendor's negotiating power, which can result in higher support, maintenance, and upgrade expenses. Overcoming resistance to sharing sensitive information between departments can divert management attention. Integration of truly independent businesses can create unnecessary dependencies. Extensive training requirements take resources from daily operations. Due to ERP's architecture (OLTP, On-Line Transaction Processing) ERP systems are not well suited for production planning and supply chain management (SCM) Harmonization of ERP systems can be a mammoth task (especially for big companies) and requires a lot of time, planning and money.[35] Recognized ERP limitations have sparked new trends in ERP application development. Development is taking place in four significant areas: more flexible ERP, Web-enable ERP, interenterprise ERP, and e-business suites. Each of these potentially addresses current ERP failings.

List of ERP software packages Accounting software Business process management

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Cost accounting Document automation Data migration Enterprise feedback management (EFM) Enterprise planning systems Enterprise system ERP modeling ERP for IT ERP system selection methodology Information technology management List of project management software Management information system Manufacturing operations management Service management Software as a service Supply chain management

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Information Systems(MIS). New York: McGraw-Hill, Irwin. p. 324. 35. ^ The Minefied of Harmonising ERP. Retrieved

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Grant, David; Richard Hall, Nick Wailes, Christopher Wright (March 2006). "The false promise of technological determinism: the case of enterprise resource planning systems". New Technology, Work & Employment 21 (1): 215. doi:10.1111/j.1468-005X.2006.00159.x (http://dx.doi.org/10.1111%2Fj.1468-005X.2006.00159.x) . Loh, Tee Chiat; Lenny Koh Siau Ching (September 2004). "Critical elements for a successful ERP implementation in SMEs". International Journal of Production Research 42 (17): 34333455. doi:10.1080/00207540410001671679 (http://dx.doi.org /10.1080%2F00207540410001671679) . Shaul, Levi; Tauber Doron (September 2010). "Hierarchical examination of success factors across ERP life cycle" (http://aisel.aisnet.org/mcis2010/79/) . MCIS 2010 Proceedings.: 79. http://aisel.aisnet.org/mcis2010/79/. Head, Simon (2005). The New Ruthless Economy. Work and Power in the Digital Age. Oxford UP. ISBN 0-19-517983-8. Waldner, Jean-Baptiste (1992). Principles of Computer Integrated Manufacturing. Chichester: John Wiley & Sons Ltd. ISBN 0-471-93450-X. Waldner, Jean-Baptiste (1990). Les nouvelles perspectives de la production. Paris: DUNOD BORDAS. ISBN 978-2-04-019820-6. Lequeux, Jean-Louis (2008). Manager avec les ERP, Architecture Oriente Services (SOA). Paris: EDITIONS D'ORGANISATION. ISBN 978-2-212-54094-9. CIO Magazine's ABCs of ERP (http://www.cio.com/article/40323) History Of ERP (http://opensourceerpguru.com/2009/02/25/erp-history/) Clemons, E.K.; Kimborough (1986). "IS for Sustainable Competitive Advantage". Information & Management 11 (3): 131136. doi:10.1016/0378-7206(86)90010-8 (http://dx.doi.org/10.1016%2F0378-7206%2886%2990010-8) . Henderson, Ian ERP From the Frontline MBE ISBN 978-1-898822-05-9 Making ERP Work (http://www.mlg.uk.com/html/erpfrontline.htm) Software Advice's 4-Part Series on the History of Enterprise Software (http://blog.softwareadvice.com/articles/enterprise/software-history-pt1-1082411/) MRP versus ERP (http://sheetmetalworld.com/sheet-metal-news/17-it-for-manufacturingmanagement-and-production/11086-mrp-versus-erp) ERP Customization (http://www.erpfocus.com/erp-implementation-customizing-590.html) The History of Double Accounting: How Italian Merchants Led the Way to ERP (http://www.softwarethinktank.com/articles/how-a-bunch-of-italian-merchants-led-theway-to-erp/) Retrieved from "http://en.wikipedia.org/w/index.php?title=Enterprise_resource_planning& oldid=541718792"

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Categories: ERP software Production and manufacturing Supply chain management This page was last modified on 2 March 2013 at 13:28. Text is available under the Creative Commons Attribution-ShareAlike License; additional terms may apply. See Terms of Use for details. Wikipedia is a registered trademark of the Wikimedia Foundation, Inc., a non-profit organization.

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