Central Gs Supply

High pressure manifolds and outlet points for industrial gases

EDITION 1/2010

GCE Group - the European market leader in gas control equipment GCE world-wide: http://www.gcegroup.com

GCE is an experienced developer and producer of gas control equipment since the beginning of the 20th Century. GCE is one of the worlds leading manufacturers in this field and now employs over 1200 people around the world. The company has grown through a combination of a dedicated workforce and an in depth knowledge of pressure and flow control related to gas welding and cutting technology, medical systems, process applications and high purity requirements. GCE aim is to support its customers in their demands for safe and reliable products manufactured in accordance with the latest governing standards.

Contents
1. MU Line
MU70............................................................................................................................................................................................................................................... 7 MU-E............................................................................................................................................................................................................................................... 7 MU70-M.......................................................................................................................................................................................................................................... 8 MU400-M........................................................................................................................................................................................................................................ 9

2. M70 Line
MM70-1 . ...................................................................................................................................................................................................................................... 10 MM70-2........................................................................................................................................................................................................................................ 11 MS70............................................................................................................................................................................................................................................. 12 MA70............................................................................................................................................................................................................................................. 13

3. M400 Line
MM400-1....................................................................................................................................................................................................................................... 14 MM400-2....................................................................................................................................................................................................................................... 15 MS400........................................................................................................................................................................................................................................... 16

4. MB Line
Manyflow...................................................................................................................................................................................................................................... 17 MB70............................................................................................................................................................................................................................................. 18 MB400........................................................................................................................................................................................................................................... 19

5. MF Line
Maxiflow 2/2................................................................................................................................................................................................................................. 20 Maxiflow 1/2................................................................................................................................................................................................................................. 20

6. High-pressure manifold extension units

SE Line........................................................................................................................................................................................................................................... 21 ME Line.......................................................................................................................................................................................................................................... 23 MU-E............................................................................................................................................................................................................................................. 24 Accessories . .................................................................................................................................................................................................................................. 24

7. DINSET (Gasline)
DINSET Single units....................................................................................................................................................................................................................... 25 DINSET Flow.................................................................................................................................................................................................................................. 25 DINSET Double units...................................................................................................................................................................................................................... 25 DINSET Triple units......................................................................................................................................................................................................................... 25 Point-of-use regulators................................................................................................................................................................................................................. 26 Ball valves . .................................................................................................................................................................................................................................. 26 Wall brackets................................................................................................................................................................................................................................. 26 Brazing and welding nipples, nuts................................................................................................................................................................................................ 26

8. UNISET
UNISET Single units....................................................................................................................................................................................................................... 28 UNISET Flow.................................................................................................................................................................................................................................. 28 UNISET Double units...................................................................................................................................................................................................................... 28 UNISET spare parts, flow-meters................................................................................................................................................................................................... 28

9. MUJSET
MUJSET.......................................................................................................................................................................................................................................... 30

10. HF-set
Point-of-use units type S100......................................................................................................................................................................................................... 31 Point-of-use unit for heating Oxygen, cutting ox and fuel gas with regulators type S100 and BG 20........................................................................................... 31 Point-of-use set unit for heating Oxygen, cutting ox and fuel gas with regulators type S100, BG 20 and S200............................................................................ 31 Ball valve....................................................................................................................................................................................................................................... 32 High performance multi functional safety device........................................................................................................................................................................ 32 High performance twin multi functional safety device................................................................................................................................................................. 32

11. Accessories
GGP 200 - gas preheater................................................................................................................................................................................................................ 33 Flashback arrestors........................................................................................................................................................................................................................ 33 High performance multi functional safety device for cylinder connection.................................................................................................................................... 33 Cylinder wall bracket..................................................................................................................................................................................................................... 33

General information

Central Gas Supply

Central gas supply systems (CGS) are in generally based on high volume gas delivery, on-side gas stocking in special containers and gas distribution from this high capacity sources up to the final applications. Gas can be delivered from production plant either in liquefied form mainly using cryogenic systems or in gaseous high-compressed form using in most cases steel cylinders or bundles of cylinders. When CGS is installed on-side and used, gas goes from the source (stabile or mobile cryogenic vessel with vaporizer, cylinders bundle, cylinder or special container) through high pressure manifold with pressure regulator where the inlet pressure from the bulk is reduced to the level acceptable for gas distribution system (GDS). GDS is usually made of mild steel, stainless steel or copper pipeworks transporting gas to the application. Pipeworks are at the end equipped by outlet points preparing particular gas parameters as e.g. pressure and flow-rate according to application request. When CGS is installed in industrial plant than usually working efficiency, economical balance and also safety level are growing in relation with increasing gas consumption. reliable supply system continuous gas delivery - no gas flow interruptions more precise gas parameters adjustment higher safety level because of outdoor gas storage & outdoor high pressure installation more space at the working place usually lower gas costs due to high volume delivery Typical industrial applications: Flame, arc, plasma and laser welding Oxy-fuel, plasma and laser cutting Various heating processes Gas supply for metallurgical and chemical processes Glass melting and heating Glass & metals melting intensification Inertization & Neutralization Waste water treatment gas supply Food packaging

Central gas supply system =

GCE industrial CGS-products are to be used in following fields of activities: Automotive and transportation Metal & glass & plastics & paper production and fabrication Chemical & petrochemical industry Metallurgy Oil & gas rafinery Off-shore & shipyards Ecology & environment Food & beverages production and packaging (see also special GCE Beverage product range) Craftsmen & workshops On-site constructions

GCE Central gas supply systems

Industrial high pressure manifolds outlet points regulators accessories Medical Please ask for special documentation www. gcegroup.com High purity & special gases Please ask for special documentation www. gcegroup.com

High pressure manifold description

Pressure relief valve Manifold pressure regulator Outlet ball valve

Outlet welding socket

Outlet point description

Inlet ball valve Inlet welding socket

Stabile wall bracket

Outlet parameter indicator (pressure gauge)

Stabile wall bracket Flashback arrestor Outlet connection with hose nipple

Inlet connection

Identification shield

Manual quick-acting shut-off valve

Line regulator

Central Gas Supply System Scheme

HF-SET MUJSET DINSET

MB400 OXY/INERT MM400 - 2 ACE MS 400 OXY/INERT

3

High pressure manifolds overview

MU line (see pages 7-9)
Gas manifolds for high-flow applications. Simple manifolds and manual changeover units.

MU70 MU70-M

MU 400-M MU400-M PROPANE

M70 line (see pages 10-13)

Gas manifolds range based on compact inlet Manyflow valve block. Reliable solution for different gases and many applications

MM70 -1

MM70-2

MS70

MA70

High pressure manifolds overview

M400 line (see pages 14-16)
Gas manifolds for high-flow applications. Simple manifolds and manual changeover units.

MM400 -1

MM400-2

MS400

MB line (see page 17-19)

Gas manifolds range based on compact inlet Manyflow valve block. Reliable solution for different gases and many applications

MB70

MB400

MF line (see page 20)

Compact semiautomatic gas manifolds range based on Maxiflow unit. For different gases and applications, one- or double-stage design.

MAXIFLOW

Outlet points overview

Dinset (Gasline) (see pages 21-23)
Outlet points for different gases and applications Based on Dincontrol regulator type Design with pressure gauges, flow gauges or flowmeters Available with different outlet pressure and flow rate ranges Single, double or triple units

Uniset (see pages 24-25)

Outlet points for applications and gases variants Based on Unicontrol regulator type Available as single, double or twin units Design with pressure gauges, flow gauges or flowmeters with different outlet
pressure and flow rate ranges

Mujset (see page 26)

Outlet points with steel protection With Unicontrol regulator type Design with pressure gauges, flow gauges or flowmeters For different outlet pressure and flow rate ranges

HF-set (see pages 27-28)

High flow outlet points for 100Nm3/h or 200Nm3/h Based on S100 and S200 regulators For oxygen and fuel gases Different versions as single or triple units Designed especially for oxygen cutting machines and other high-flow
applications

Mobile outlet points (product on request)

Mobile outlet points with robust steel frame Oxygen-fuel applications Welding shielding gases

MU Line
MU70
Basic manifold unit with one inlet and one outlet, shut-off valve and pressure regulator. Eguipped by inlet filter and non return valve. Designed for small or middle gas consumptions for one cylinder or cylinder bundle.

Art. Nr. 0768091 0768092

Description MU70 MU70

Gas,Pressure Oxygen/Inert, 300/20bar Fuel gas, 300/20bar UC500 Brass Brass EPDM, NBR PA

Inlet W21,81/14 W21,81/14LH

Outlet G3/8 G3/8LH Painted steel 300 bar 30 Nm3/h from -20C to 60C

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Wall bracket Maximal inlet pressure Maximal flow rate Temperature range

MU-E
Extension unit with shut-off valves, non return valves and inlet filters. Art. Nr. 0768112 0768113 0768159 0768160 Description MU-E MU-E Connecting tube 90 Connecting tube 90 Gas,Pressure Oxygen/Inert, 300bar Fuel gases, 300bar Oxygen/Inert, 300bar Fuel gases, 300bar Inlet W21,81/14 W21,81/14LH W21,81/14 W21,81/14LH Outlet W21,81/14 W21,81/14LH W21,81/14 W21,81/14LH

MU70-M
New concept of acetylene manifold either for stabile installation or for mobile usage with bundles or cylinders. Panel can be mounted directly at the wall with configuration as shown at the picture. When hanging kit in mounted on, panel can be hanged directly at the bundle or cylinders pallet frame. This configuration fulfills requests of outdoor on-side applications. it is designed in accordance with ISO 14 114 with automatic quick - acting shut-off valve and regulor, both tested in accordance with ISO 15 615. There is also flashback arrestor GVA 90 downstream regulator. GVA 90 (EN 730-1, ISO 5175) contains filter, flame arrestor, thermal arrestor and non-return valve.

Art. Nr. 0768120 9443320

Description Gas,Pressure MU70-M Acetylene, 25/1,5bar Hanging kit for MU70-M and MU400-M

Inlet W21,81/14LH

Outlet DN15

Hanging kit contains two stainless steel hangers, screws with nuts and washers and also two outlet adaptors with threads G1/4 and G3/8 for direct hose installation. This kit can be used in combination with MU70-M or MU400-M manifolds. Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material UC500 Brass (Cu< 65%) Brass (Cu< 65%) EPDM Chloroprene Wall bracket Maximal inlet pressure Maximal flow rate Temperature range Stainless steel 25 bar 10 Nm3/h from -20C to 60C

MU70-M with mounted hangers and with outlet adapted for direct low-pressure hose connection. This picture shows optimal product configuration how to place MU70-M directly at the cylinders bundle or cylinders pallet cage, e.g. for on-site applications.

MU400-M
New concept of gas manifold with similar features as MU70-M. Oxygen/Inert variant is equipped by high-flow regulator MR 400. Manifold unit with mounted hanging kit is shown at the picture. Hanging kit contains two stainless steel hangers, screws with nuts and washers and also two outlet adaptors with threads G1/4 and G3/8 for direct hose installation. This kit can be used in combination with MU70-M or MU400-M manifolds.

Art. Nr. 0768121 9443320

Description MU70-M Hanging kit for MU70-M and MU400-M MR400 Brass Brass, stainless steel EPDM PTFE

Gas,Pressure Inlet Oxygen/Inert, 250/20bar W21,81/14

Outlet DN15

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Wall bracket Maximal inlet pressure Maximal flow rate Nominal flow rate Temperature range

Stainless steel 300 bar 400 Nm3/h 250 Nm3/h from -20C to 60C

MU400-M Propane
Propane variant is equipped by high-flow regulator and contains also high-flow flashback arrestor Simax 3 at the outlet. Simax 3 is high flow flashback arrestor in accordance with EN 730-1 and ISO 5175 with filter, flame arrestor, thermal arrestor and non-return valve. There is also possibility to use hanging kit for mobile on-site installation. Art. Nr. 0768138 9443320 Description MU70-M Hanging kit for MU70-M and MU400-M MR400 Brass Brass, stainless steel NBR PTFE Gas,Pressure Propane, 25/4bar Inlet W21,81/14LH Outlet DN20

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Wall bracket Maximal inlet pressure Maximal flow rate Nominal flow rate Temperature range

Stainless steel 100 bar 100 Nm3/h 50 Nm3/h from -20C to 60C

MM70 Line
MM70-1
Gas manifold panel for different gases with inlet pressure up to 300bar. Manifold contains inlet x-block with non return valve and filter, purge valve and second inlet from site to install potentially extension unit. Purge valve can be used for pressure release when cylinder/bundle hose is dismounted. There is also high pressure shut-off valve, regulator with pressure relieve valve and outlet ball valve mounted at the stainless steel panel.

Art. Nr. Description 0768093 MM70-1 0768094 MM70-1 0768096 MM70-1 Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Gas,Pressure Oxygen/Inert, 300/20bar Fuel gas, 300/20bar Propane, 25/4bar UC 500 Brass Brass, stainless steel EPDM, NBR PA

Inlet W21,81/14 W21,81/14LH W21,81/14LH Wall bracket Maximal inlet pressure Maximal flow rate Temperature range

Outlet DN15 DN15 DN15

Stainless steel 300 bar 50 Nm3/h from -20C to 60C

MM70-1 Acetylene
Acetylene variant of MM70-1 manifold for cylinder service. It is designed and produced in accordance with ISO 14 114. There is used manual quick acting shut-off valve upstream regulator. These devices are tested according to ISO 15 615. There is flashback arrestor GVA 90 (EN 730-1, ISO 5175) mounted downstream regulator and also outlet ball valve.

Art. Nr. 0768111

Description MM70-1

Gas,Pressure Acetylene, 25/1,5bar UC 500 Brass (Cu< 65%) Brass (Cu< 65%) EPDM Chloroprene

Inlet W21,81/14LH Wall bracket Maximal inlet pressure Maximal flow rate Temperature range

Outlet DN15

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Stainless steel 25 bar 10 Nm3/h from -20C to 60C

10

MM70-2
Manual changeover manifold for different gases with inlet pressure up to 300bar. At both inlet sides is placed x-block with non return valves and filters, purge valves and second inlets from sites for extension units. Shut-off valves, regulator with pressure relieve valve and outlet ball valve as well as other components are mounted at the stainless steel panel.

Art. Nr. 0768122 0768124 0768125

Description MM70-2 MM70-2 MM70-2

Gas,Pressure Oxygen/Inert, 300/20bar Fuel gas, 300/20bar Propane, 25/4bar UC500 Brass Brass EPDM, NBR PA

Inlet W21,81/14 W21,81/14LH W21,81/14LH Wall bracket Maximal inlet pressure Maximal flow rate Temperature range

Outlet DN15, G1/2 DN15, G1/2 DN15, G1/2

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Stainless steel 300 bar 50 Nm3/h from -20C to 60C

MM70-2 Acetylene
Acetylene variant of MM70-2 manual changeover manifold for cylinder service. It is designed and produced in accordance with ISO 14 114. There are used manual quick acting shut-off valves at each inlet side upstream regulator. These devices are tested according to ISO 15 615. There is flashback arrestor GVA 90 (EN 730-1, ISO 5175) mounted downstream regulator and also outlet ball valve.

Art. Nr. 0768140

Description MM70-2

Gas,Pressure Acetylene, 25/1,5bar UC500 Brass (Cu< 65%) Brass (Cu< 65%) EPDM Chloroprene

Inlet W21,81/14LH Wall bracket Maximal inlet pressure Maximal flow rate Temperature range

Outlet DN15, G1/2

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Stainless steel 25 bar 10 Nm3/h from -20C to 60C

11

MS70
This gas panel with semiautomatic change over is mounted onto a stainless steel panel and consists of two one-stage pressure regulators with inlet and outlet pressure gauge. Check valves on both sides prevent the reflux of gas into the empty side. The user is protected from making operating errors by clear display and operator control functions. This gas panel is used to process such gas as nitrogen, hydrogen as well as rare gases (Argon/Helium) from cylinders or bundle batteries. It is to be used in technological applications when the central gas supply may not be interrupted, as e.g. laser or plasma process gas supply. Art. Nr. Description 24037147 BMD100-39S 24037120 BMD100-39S Technical data Regulator type: Regulator body: Regulator bonnet: Seat sealing: Piston sealing (for N2): Gas,Pressure Oxygen/Inert, 300/16bar Nitrogen, 300/40bar UC 500 brass zinc alloy PA silicon Inlet W21,81/14 W21,81/14 Diaphragm: Ball valve sealing: Maximal inlet pressure: Temperature range: Wall bracket: Outlet DN15, G1/2 DN15, G1/2

EPDM PTFE 300 bar from - 20C to 60C stainless steel

1 2 3 4 5 6 7 8 9 10 11

Cylinder connection Filter High-pressure flexible hoses or pigtails Pressure regulator Inlet pressure gauge Outlet pressure gauge Ball valve Check valve Outlet ball shut-off valve Relief valve Process gas outlet

12

MA70
Automatic change over manifold mounted onto a stainless steel panel and consists of two pressure regulators with inlet and outlet pressure gauge, a switch unit with two magnetic valves including control unit and signal monitoring. Automatic change over for uninterrupted gas flow. Solenoid valves guarantee a maximum of exhaustion of the gas sources (cylinders or bundles). Acoustic and optical gas leakage monitoring via contact pressure gauges and signal device. In each case, after falling below boundary values (at the pressure gauges preset delay period) gas supply will be changed over to the full cylinder. Check valves on both sides prevent the reflux of gas back into the empty side. The user will be protected against operating errors by clear display and operator control functions. Control unit is the part of standard delivery package.

Art. Nr. Description 24037247 BMD100-39 24037246 BMD100-39 Technical data Regulator type: Regulator body: Regulator bonnet: Seat sealing: Piston sealing (for N2): Technical data - Control Unit Power supply: Max gas pressure: Working temperature:

Gas,Pressure Oxygen/Inert, 300/16bar Nitrogen, 300/40bar UC 500 brass zinc alloy PA silicon 220 V, 50 Hz 50 bar from 0C to 55C

Inlet W21,81/14 W21,81/14 Diaphragm: Ball valve sealing: Maximal inlet pressure: Temperature range: Wall bracket:

Outlet DN15 DN15

EPDM PTFE 300 bar from - 20C to 60C stainless steel

1 2 3 4 5 6 7 9 10 11

Cylinder connection Filter High-pressure flexible hoses or pigtails Pressure regulator Inlet pressure gauge Outlet contact pressure gauge Solenoid valve Outlet ball shut-off valve Relief valve Process gas outlet

13

M400 Line
MM400-1
Gas manifold panel with regulators MR60 or MR400 for high-flow applications for different gases with inlet pressure up to 300bar. Manifold contains inlet x-block with non return valve and filter, purge valve and second inlet from site to install potentially extension unit. Purge valve can be used for pressure release when cylinder/bundle hose is dismounted. There is also high pressure shut-off valve, regulator with pressure relieve valve and outlet ball valve mounted at the stainless steel panel. Art. Nr. 0768127 0768128 0768130 0768165 Description MM400-1 MM400-1 MM400-1 MM 400-1 CG Gas,Pressure Oxygen/Inert, 300/20bar Fuel gas, 300/20bar Propane, 25/4bar Oxygen/Inert, 300/20bar, contact gauge MR400 Brass Brass, stainless steel EPDM, NBR PA Inlet W21,81/14 W21,81/14LH W21,81/14LH W21,81/14 Outlet G3/4, DN20 G3/4, DN20 G3/4, DN20 G3/4, DN20

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Wall bracket Maximal inlet pressure Maximal flow rate Nominal flow rate Temperature range

Stainless steel 300 bar 400 Nm3/h 250 Nm3/h from -20C to 60C

MM400-1 Acetylene
Gas manifold panel with regulator MR60 for high-flow acetylene applications. Acetylene variant of MM400-1 is designed and produced in accordance with ISO 14 114. Inlet x-block with mounted purge valve, non-return valve and filter enable safety operation with high pressure acetylene. There are used manual and also automatic quick acting shut-off valves upstream regulator. These devices are tested according to ISO 15 615. There is flashback arrestor Simax 3 (EN 730-1, ISO 5175) mounted downstream regulator and also outlet ball valve.

Art. Nr. 0768131

Description MM400-1

Gas,Pressure Acetylene, 25/1,5bar MR400 Brass (Cu< 65%) Brass (Cu< 65%), stainless steel EPDM

Inlet W21,81/14LH Seat sealing material Wall bracket Maximal inlet pressure Maximal flow rate Temperature range

Outlet G3/4, DN20

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material

Chloroprene Stainless steel 25 bar 25 Nm3/h from -20C to 60C

14

MM400-2
Manual changeover manifold with regulators MR60 or MR400 for high-flow applications for different gases with inlet pressure up to 300bar. At both inlet sides is placed x-block with non return valves and filters, purge valves and second inlets from sites for extension units. Shut-off valves, regulator with pressure relieve valve and outlet ball valve as well as other components are mounted at the stainless steel panel.

Art. Nr. 0768132 0768145 0768133 0768135

Description MM400-2 MM400-2PH MM400-2 MM400-2

Gas,Pressure Oxygen/Inert, 300/20bar Oxygen/Inert, 300/20bar, with preheator Fuel gas, 300/20bar Propane, 25/4bar MR400 Brass Brass, stainless steel EPDM, NBR PA

Inlet W21,81/14 W21,81/14 W21,81/14LH W21,81/14LH

Outlet G3/4, DN20 G3/4, DN20 G3/4, DN20 G3/4, DN20

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Wall bracket Maximal inlet pressure Maximal flow rate Nominal flow rate Temperature range

Stainless steel 300 bar 400 Nm3/h 250 Nm3/h from -20C to 60C

MM400-2 Acetylene
Manual changeover manifold with regulator MR60 for high-flow acetylene applications. Acetylene variant of MM400-2 is designed and produced in accordance with ISO 14 114. Inlet x-blocks with mounted purge valves, non-return valves and filters enable safety operation with high pressure acetylene. There are used manual and also automatic quick acting shut-off valves upstream regulator. These devices are tested according to ISO 15 615. There is flashback arrestor Simax 3 (EN 730-1, ISO 5175) mounted downstream regulator and also outlet ball valve.

Art. Nr. 0768136

Description MM400-2

Gas,Pressure Acetylene, 25/1,5bar MR400 Brass (Cu< 65%) Brass (Cu< 65%), stainless steel EPDM

Inlet W21,81/14LH Seat sealing material Wall bracket Maximal inlet pressure Maximal flow rate Temperature range

Outlet G3/4, DN20

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material

Chloroprene Stainless steel 25 bar 25 Nm3/h from -20C to 60C

15

MS400
The MS400 Semiautomatic manifold reduces compressed gases of max. 300 bar to a continuous gas supply of 18-20 bar. It is designed for the use with 2 gas sources (cylinders or cylinder bundles). However, one side at time is the operating one and the other is then the reserve side. The MS400 will ensure continuity of gas flow by automatically changing from a nearly empty side to a full (reserve) side. MS400 is a complete valve unit with high pressure filters, isolating valves, purge valves, regulators, autochange unit and low pressure pipe with line shut-off valve. Components are assembled and mounted at stainless steel wall bracket. Inlet x-block contain free port for extension to more gas sources. MS400 can be used for inert gases as nitrogen, argon, CO2 and their mixtures. It is optimal solution for continuous gas supply for industrial applications as e.g. welding & cutting, assist gas supply for laser cutting, different inertization, food packaging and many other applications. There is also variant with contact gauges giving information about switching over to reserve side to responsible person.

Art. Nr. Description Gas 0768114 MS400 Inert 0768164 MS400 Contact Gauges Inert Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Nominal Inlet Pressure 300 bar 300 bar

Nominal Outlet pressure 20 bar 20 bar

Inlet W21,81/14 W21,81/14

Outlet G3/4, DN20 G3/4, DN20

MR400 Brass Brass, stainless steel EPDM PA

Wall bracket Maximal inlet pressure Maximal flow rate Nominal flow rate Temperature range

Stainless steel 300 bar 400 Nm3/h 250 Nm3/h from -20C to 60C

16

MB Line
Manyflow
MANYFLOW block with its modular design establishes a complete range of gas control units either for cylinders or for bundle gas supply with Acetylene or high compressed gases up to 300 bars. Different gas flow level may be selected. This pressure control device is used as a component in above mentioned high-pressure manifolds. It is also delivered as a basic unit without connection hoses. Hoses have to be ordered related to gas type and kind of supply (bundles or cylinders). Stainless steel tubes with different lengths are provided to prepare this modular concept for connection of more gas packages and therethrough to extend particular gas supply system for requested operating conditions.

Art. Nr. 14037312 14037514 14037804 14037797 14037423

Description Manyflow block Manyflow block Connecting tube 450mm Connecting tube 750mm Connecting tube 1500mm

Gas Acetylene, Oxygen/Inert up to 200 bar Oxygen/Inert up to 300 bar All gases All gases All gases

Inlet W21,81/14 W21,81/14 G3/4 G3/4 G3/4

Outlet W21,81/14 W21,81/14 G3/4 G3/4 G3/4

Compact block design for cylinder pressure up to 300 bar GCE high pressure shut-off valves Burn-out proof Space saving installations In- and outlet connections W21,81/14 accordint to DIN 477 or other european standards Standard for HP gases: Sinter metal filter and non return valve included. By using non return valves a non wanter back flow into other connected cylinders has been excluded. Very easy to extend. The modular design constitutes numerous variants. For bundle and cylinder gas supply.
Typical Manyflow applications:
High pressure manifold with Manyflow and extension unit for 6 cylinders or bundles For this reason a continous gas flow of all the cylinders is garanteed.

High pressure manifold MB70 for 3 cylinders connected by high pressure flexible hoses

17

MB70
High pressure manifold based on Manyflow unit for middle and low flow rates. It can be used for oxygen and inert gases. It is designed for cylinder or cylinder bundles service. There are non-return valves at the Manyflow inlets, separated isolating valves and one central inlet shut-off valve. UC 500 regulator contains high pressure and low pressure gauges and pressure relief valve. There is outlet low pressure ball valve downstream regulator. Gas wetted components are made of brass. All components are fixed to the stabilizing stainless steel wall bracket.

Art. Nr. 0768099

Description MB70

Gas,Pressure Oxygen/Inert, 300/20bar UC500 Brass Brass EPDM PA

Inlet W21,81/14 Wall bracket Maximal inlet pressure Maximal flow rate Temperature range

Outlet DN15

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Stainless steel 300 bar 50 Nm3/h from -20C to 60C

MB70 Acetylene
MB 70 for acetylene is design and produced in accordance with ISO 14 114. Manyflow is tested and approved in accordance with ISO 15 615 as well as high pressure automatic quick acting shut-off valve and pressure regulator UC 500. There are also pressure relief valve, high pressure and low pressure gauges. Low pressure flashback arrestor GVA 90 (EN 730-1, ISO 5175) consists of filter, flame arrestor, thermal arrestor and non-return valve. Outlet ball valve is mounted downstream FBA. Art. Nr. 0768100 Description MB70 Gas,Pressure Acetylene, 25/1,5bar UC500 Brass (Cu< 65%) Brass (Cu< 65%) EPDM Chloroprene Inlet W21,81/14LH Wall bracket Maximal inlet pressure Maximal flow rate Temperature range Outlet DN15

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Stainless steel 25 bar 10 Nm3/h from -20C to 60C

18

MB400
High pressure manifold based on Manyflow unit for high flow applications. It can be used for oxygen and inert gases. It is designed mainly for cylinder bundles service. There are non-return valves at the Manyflow inlets, separated isolating valves and one central inlet shut-off valve. MR 400 regulator contains high pressure and low pressure gauges and pressure relief valve. There is outlet low pressure all valve downstream regulator. All components are fixed to the stabilizing stainless steel wall bracket.

Art. Nr. 0768098

Description MB400

Gas,Pressure Oxygen/Inert, 300/20bar MR400 Brass Brass, stainless steel EPDM PA

Inlet W21,81/14 Wall bracket Maximal inlet pressure Maximal flow rate Nominal flow rate Temperature range

Outlet DN15

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material Seat sealing material

Stainless steel 300 bar 400 Nm3/h 250 Nm3/h from -20C to 60C

MB400 Acetylene
MB 400 for acetylene is design and produced in accordance with ISO 14 114. Manyflow is tested and approved in accordance with ISO 15 615 as well as high pressure automatic quick acting shut-off valve and pressure regulator MR 60. There are also pressure relief valve, high pressure and low pressure gauges. Low pressure flashback arrestor Simax 3 (EN 730-1, ISO 5175) consists of filter, flame arrestor, thermal arrestor and non-return valve. Outlet ball valve is mounted downstream FBA.

Art. Nr. 0768097

Description MB400

Gas,Pressure Acetylene, 25/1,5bar MR400 Brass (Cu< 65%) Brass (Cu< 65%), stainless steel EPDM

Inlet W21,81/14LH Seat sealing material Wall bracket Maximal inlet pressure Maximal flow rate Temperature range

Outlet DN15

Technical data Regulator type Body, bonnet material Connectors & fittings material Diaphragm material

Chloroprene Stainless steel 25 bar 25 Nm3/h from -20C to 60C

19

MF Line
An unique compact solution for high pressure gas supply. This manifold integrates many different high pressure components into the one massive brass block. Due to this specific design- aspect potential leakages are minimized. This ensures high- safety standard and eliminates not controlled gas consumption what creates additional profits for user.

Maxiflow brass block contains following components:

Maxiflow design variants:

2 inlet connections with sintered filters two regulators for semiautomatic operation inlet shut-off valves at both sides purge valves for high pressure part purging and for pressure release two HP gauges (contact gauges optionally) pressure relieve valve outlet connection with ball valve

basic unit Maxiflow 1/2 with two inlets as a one stage semiautomatic change over manifold Maxiflow 2/2 with second regulation step for precise outlet pressure adjustment Maxiflow 2/2 for acetylene with safety components
in accordance with ISO 14114 and ISO 15615 for two cylinders or bundles

Maxiflow 2/2
Semiautomatic autochange gas manifold for compressed gases with inlet pressure up to 300bar. This product can ensure continuous gas supply without any application process interruption. Manifold can be equipped as an option by contact gauges to give information about gas source emptying. It is double-stage regulation unit giving stabile value of outlet pressure parameter. Product consists of massive brass block which is the stabile base for other components installation. There are almost eliminated internal connections what means minimal risk of leakages. Art. Nr. 0768183 0768184 0768119 Description Maxiflow 2/2 Maxiflow 2/2 Maxiflow 2/2 Gas,Pressure Oxygen/Inert, 300/10 bar Fuel gas, 300/10 bar Propane, 100/2,5 bar Inlet W21,81/14 W21,81/14LH W21,81/14LH Outlet G1/2, DN15 G1/2, DN15 G1/2, DN15

Maxiflow 2/2 Acetylene

Semiautomatic autochange gas manifold for acetylene. This product can ensure continuous gas supply without any application process interruption. There is variant equipped by contact gauges to give information about gas source emptying. It is double -stage regulation unit giving stabile value of outlet pressure parameter. Product is designed and produced in accordance with ISO 14114. There are used inlet manual quick acting shut-off valves, regulators tested according to requirements of ISO 15615. There is also mounted outlet flashback arrestor GVA90 (EN 730-1, ISO 5175) and isolating ball valve.

Art. Nr. 0768166 0768167

Description Maxiflow 2/2 Maxiflow 2/2CG

Gas,Pressure Acetylene, 25/1,5 bar Acetylene, 25/1,5 bar, contact gauges

Inlet W21,81/14LH W21,81/14LH

Outlet G1/2, DN15 G1/2, DN15

Maxiflow 1/2
Single-stage variant of semiautomatic autochange gas manifold for compressed gases with inlet pressure up to 300bar. This product can ensure continuous gas supply without any application process interruption. Manifold can be equipped as an option by contact gauges to give information about gas source emptying. Product consists of massive brass block which is the stabile base for other components installation. There are almost eliminated internal connections what means minimal risk of leakages.

20

Art. Nr. 0768185 0768186

Description Maxiflow 1/2 Maxiflow 1/2

Gas,Pressure Oxygen/Inert, 300/14 bar Fuel gas, 300/14 bar

Inlet W21,81/14 W21,81/14LH

Outlet G1/2, DN15 G1/2, DN15

High-pressure manifold extension units

SE Line
High pressure manifold extension unit. SE-Line manifolds contain collecting tubes in adjustable positions. The axial distance between tube and wall bracket is changeable. This enables SE Line application for both, M70 Line and M400 Line manifolds. The tube as well as wall bracket are made of stainless steel. Connection blocks are made of brass. One block includes always outlet for pressure gauge or contact gauge optional mounting. SE Line can be used up to 300 bar. Art. Nr. 9625640 9625690 9625650 9625700 9625660 9625710 Description SE-1 SE-1 SE-2 SE-2 SE-4 SE-4 Gas, Pressure Oxygen/Inert, 300 bar Fuel gas, 300 bar Oxygen/Inert, 300 bar Fuel gas, 300 bar Oxygen/Inert, 300 bar Fuel gas, 300 bar Inlet Outlet W21,81/14 W21,81/14 W21,81/14LH W21,81/14LH W21,81/14 W21,81/14 W21,81/14LH W21,81/14LH W21,81/14 W21,81/14 W21,81/14LH W21,81/14LH

SE Line set-up
Two axial positions of collecting tube in the bracket. There is shown SE Line prepared for extension of M70 Line in the left picture and position prepared for M400 Line is in the right picture.

MM 70

MM 400

SE Line application examples

MM70-2 with SE-2 MM 400-1 ACE with SE-2

Detail of the X-Block

MM400-2 with SE-2

SE Line mounting

21

Shut-off valves DN4 and DN 8 for Extension units

SOV DN4 should be used for extension modules of M70 Line manifolds. BV 300 DN 8 are designed for M400 Line manifolds. Art. Nr. Description Gas, Pressure Inlet Outlet 0777111 SOV DN4 Oxygen/Inert, 300 bar W21,81/14 W21,81/14LH 0777112 SOV DN4 Fuel gas, 300 bar W21,81/14LH W21,81/14 BV777105 BV777106 BV777107 BV 300 DN 8 Oxygen/Inert, 300 bar BV 300 DN 8 Inert, 300 bar BV 300 DN 8 Fuel gas, 300 bar W21,81/14 W21,81/14 W21,81/14LH W21,81/14LH W21,81/14LH W21,81/14

Non return valves

Art. Nr. 0764935 0764936 0764937 0764932 0764933 0764934 Description Non return valve Non return valve Non return valve Non return valve RSV Non return valve RSV Non return valve RSV Gas, Pressure Oxygen/Inert, 300 bar Fuel gas, 300 bar Acetylene, 25 bar Oxygen/Inert, 300 bar Fuel gas, 300 bar Acetylene, 25 bar Inlet W21,81/14 W21,81/14LH W21,81/14LH W21,81/14 W21,81/14LH W21,81/14LH Outlet W21,81/14 W21,81/14LH W21,81/14LH W21,81/14 W21,81/14LH W21,81/14LH

22

ME-1
ME-1 contains inlet connection with shut-off valve, non return valve, collecting pipe and two outlets. Bodies of components are made of brass. Stabile wall bracket made of 3mm stainless steel is used as a base for components mounting. ME-1 is prepared for 300 bar service. Art. Nr. 0768169 0768179 CE10001M CE10006M CE10008M Description ME-1 ME-1 ME-1 ME-1 ME-1 Gas, Pressure Oxygen/Inert, 300 bar Fuel gas, 300 bar Oxygen/Inert, 300 bar Acetylene , 25 bar Fuel gas, 300 bar Inlet W21,81/14 W21,81/14LH W21,71/14 G5/8 LH W201/14 LH Outlet W21,81/14 W21,81/14LH W21,71/14 G5/8 LH W201/14 LH Standard DIN 477-1/1 DIN 477-1/6 UNI4406 UNI4411/2 UNI4405

ME-2
ME-2 contains inlet connections with shut-off valves, non return valves, collecting pipe and two outlets. Bodies of components are made of brass. Stabile wall bracket made of 3mm stainless steel is used as a base for components mounting. ME-2 can be used up to 300 bar.

Art. Nr. 0768177 0768181 CE10026M CE10031M CE10034M

Description ME-2 ME-2 ME-2 ME-2 ME-2

Gas, Pressure Oxygen/Inert, 300 bar Fuel gas, 300 bar Oxygen/Inert, 300 bar Acetylene , 25 bar Fuel gas, 300 bar

Inlet W21,81/14 W21,81/14LH W21,71/14 G5/8 LH W201/14 LH

Outlet W21,81/14 W21,81/14LH W21,71/14 G5/8 LH W201/14 LH

Standard DIN 477-1/1 DIN 477-1/6 UNI4406 UNI4411/2 UNI4405

ME-3
ME-3 contains inlet connections with shut-off valves, non return valves, collecting pipe and two outlets. Bodies of components are made of brass. Stabile wall bracket made of 3mm stainless steel is used as a base for components mounting. ME-3 can be used up to 300 bar.

Art. Nr. 0768178 0768182 CE10051M CE10056M CE10074M

Description ME-3 ME-3 ME-3 ME-3 ME-3

Gas, Pressure Oxygen/Inert, 300 bar Fuel gas, 300 bar Oxygen/Inert, 300 bar Acetylene , 25 bar Fuel gas, 300 bar

Inlet W21,81/14 W21,81/14LH W21,71/14 G5/8 LH W201/14 LH

Outlet W21,81/14 W21,81/14LH W21,71/14 G5/8 LH W201/14 LH

Standard DIN 477-1/1 DIN 477-1/6 UNI4406 UNI4411/2 UNI4405

23

MU-E
Extension unit with shut-off valves, non return valves and inlet filtres. Art. Nr. 0768112 0768113 Description MU-E MU-E Gas, Pressure Oxygen/Inert, 300 bar Fuel gases, 300 bar Inlet Outlet W21,81/14 W21,81/14 W21,81/14LH W21,81/14LH

Accessories
ME-2 contains inlet connections with shut-off valves, non return valves, collecting pipe and two outlets. Bodies of components are made of brass. Stabile wall bracket made of 3mm stainless steel is used as a base for components mounting. ME-2 can be used up to 300 bar. Art. Nr. 215191005 215191010 0768159 0768160 9451080P 9451090P 215191076 215191077 215191069 215191068 200059835 215191081 215191080P 215191084 215191085 202502362 311325111032P Description Gas, Pressure Inlet Outlet Pos. Connecting tube 90 Fuel gas W21,81/14LH female W21,81/14LH male 1 Connecting tube 90 Oxygen/Inert W21,81/14 female W21,81/14 male 1 Connecting tube 90 Oxygen/Inert W21,81/14 female W21,81/14 female 1 Connecting tube 90 Fuel gases W21,81/14LH female W21,81/14LH female 1 Connecting tube straight Oxygen/Inert W21,81/14 W21,81/14 Connecting tube straight Fuel gas W21,81/14LH W21,81/14LH Plug Fuel gas W21,81/14LH 2 Plug Oxygen/Inert W21,81/14 2 Nipple Fuel gas W21,81/14LH female W21,81/14 male 3 Nipple Oxygen/Inert W21,81/14 female W21,81/14LH male 3 Double nut W21,81/14 W21,81/14LH 4 Plug with nut Fuel gas W21,81/14LH 5 Plug with nut Oxygen/Inert W21,81/14 5 T-piece Fuel gas W21,81/14LH female 6 T-piece Oxygen/Inert W21,81/14 female 6 Alu sealing gasket (package of 50 pcs), 16121,5 Cu sealing gasket (package of 10 pcs), 18121,5

24

DINSET (Gasline)
DINSET outlet points are called also GASLINE. Dinset is classical GCE concept of products for industrial gases service based on premium Dincontrol regulator. They were created with using of huge professional experience in GCE group. They are continuously developed and optimized in accordance with current engineering knowledge. Dinset consists of inlet welding or brazing socket (acc. to gas type), inlet ball valve PN40, DIN-line regulator with pressure gauge, flowgauge or flow-meter and hose nipple. Variants for shielding gases with flow-meter with dosing valve are giving and showing exact flow-rate. Components are mounted on V-profile steel wall bracket for safety installation. Functionality and quality of all components can be easy checked due to open design. Oxygen variant as well as acetylene and propane variants are prepared for optional installation of GCE flashback arrestor FR50 due to identical outlet/inlet angle. But it can be used also other flashback arrestors from the market according to customer choice.

Flow capacity: Oxygen

Flow capacity: Acetylene

Technical data Regulator body and bonnet Diaphragm Seat sealing Connectors & fittings

Brass EPDM, NBR PA, Chloroprene Brass

Wall bracket Maximal inlet pressure Temperature range

Steel Zn-coated 300 bar from -20C to 60C

25

DINSET Single units

Single units are prepared for all technical gases and can be used for all industrial processes. Art. Nr. 14096150 14096151 14096152 14096165 14096166 14096167 14096168 14096169 14096172 14096170 14096171 0785017 Type Dinset Single Dinset Single Dinset Single Dinset Single Dinset Single Dinset Single Dinset Single Dinset Single Dinset Single Dinset Single Dinset Single Dinset Single Gas Acetylene Oxygen Ar/Mix Propane Nitrogen Compressed air Ar/Mix Hydrogen N2/H2 Ar/H2 N2/H2 Oxygen/Inert Outlet range 1,5 bar 10 bar 32 l/min Gauge 2,5 bar 10 bar 10 bar 10 bar 10 bar 10 bar 32 l/min Gauge 50 l/min Gauge 10 bar Inlet G3/8LH G3/8 G3/8 G3/8LH G3/8 G3/8 G3/8 G3/8LH G3/8LH G3/8 G3/8LH G3/8 Outlet G3/8LH G1/4 G1/4 G3/8LH G1/4 G1/4 G1/4 G3/8LH G3/8LH G3/8LH G3/8LH G3/8

DINSET Flow
Single units for shielding gases with flow-meter and dosing valve are giving and showing exact flow-rate. Art. Nr. 14096173 14096163 14096164 0785016 Type Dinset Flow Dinset Flow Dinset Flow Dinset Flow Gas N2/H2 Ar/Mix Ar/Mix Ar/Mix Outlet range 50 l/min Flow 30 l/min Flow 15 l/min Flow 30 l/min Flow Inlet G3/8LH G3/8 G3/8 G3/8 Outlet G3/8LH G1/4 G1/4 G3/8

DINSET Double units

Double units are useful for oxy-fuel applications as well as for arc welding and plasma applications including root shielding. For other variants please ask your GCE partner. Art. Nr. 14096153 14096154 14096155 14096156 0785015 Type Dinset Double Dinset Double Dinset Double Dinset Double Dinset Double Gas Oxy-Ace Oxy-Prop Oxy-Ar Ar-Ar Oxy-Ace Outlet range see single units see single units see single units see single units see single units Inlet G3/8 G3/8 G3/8 G3/8 G3/8 Outlet G1/4, G3/8LH G1/4, G3/8LH 2x G1/4 2x G1/4 G3/9, G3/8LH

DINSET Triple units

Triple units designed mainly for oxygen cuting, flame applications and other welding and cutting technologies. But chosen combination of outlet points can be used for gas supply in all industrial processes. For other variants please ask your GCE partner Art. Nr. 14096157 14096158 14096159 14096160 14096161 14096162 Type Dinset Triple Dinset Triple Dinset Triple Dinset Triple Dinset Triple Dinset Triple Gas Ar-Oxy-Ace Oxy-Oxy-Ace Oxy-Oxy-Prop Oxy-Oxy-Ar Oxy-Ar-Ar Ar-Ar-Ar Outlet range see single units see single units see single units see single units see single units see single units Inlet G3/8 G3/8 G3/8 G3/8 G3/8 G3/8 Outlet G1/4, G1/4, G3/8LH G1/4, G1/4, G3/8LH G1/4, G1/4, G3/8LH 3x G1/4 3x G1/4 3x G1/4

26

Spare parts for DINSET (Gasline) outlet points

Dinline and Dinflow regulators
Art. Nr. 0783071 0783070 0783073 0783080 0783077 0783072 0783076 0783081 0783078 0783074 0783075 Description Dinline Dinline Dinline Dinline Dinline Dinline Dinline Dinline Dinflow Dinflow Dinflow Gas Ar, N2, Compr. Air Oxygen Acetylene Hydrogen Propane Ar/Mix N2/H2 Ar/H2 N2/H2 Ar/Mix Ar/Mix Outlet range 10 bar 10 bar 1,5 bar 10 bar 2,5 bar 32 l/min gauge 50 l/min gauge 32 l/min gauge 50 l/min flow-meter 30 l/min flow-meter 15 l/min flow-meter Inlet G3/8 G3/8 G3/8LH G3/8LH G3/8LH G3/8 G3/8LH G3/8LH G3/8LH G3/8 G3/8 Outlet G1/4 G1/4 G3/8LH G3/8LH G3/8LH G1/4 G3/8LH G3/8LH G3/8LH G1/4 G1/4

Ball valves
Carbon steel Zn-coated, V-profile. Art. Nr. Description 14016153 with elbow 14016154 with elbow 14016155 with elbow Gas Oxygen Fuel gas other gases

Wall brackets
Art. Nr. 14016145 14016146 14016147 Description for single unit for double unit for triple unit

Brazing and welding nipples, nuts

Connecting nipples, outer diameter 12 mm. Art. Nr. Type 14018004P Welding nipple G3/8 4A19020P Welding nipple G3/8 14018024P Brazing nipple G3/8 548200018932P Swivel nut G3/8LH 548200018934P Swivel nut G3/8 Material Carbon steel Stainless steel Brass Brass Brass

Typical application
Instalation of Dinset with flashback arrestors FR50 for flame welding and cutting.

27

UNISET
UNISET are new outlet points in GCE proposal for industrial gases service. They were created with using of long term experience with production of central gas supply systems. Variants for oxygen and fuel gases are equipped by threefunctions flashback arrestors (FBA). There are two design types for shielding gases. First of them consists of flow-gauge showing flow-rate adjusted by pressure regulator. The second one is based on flow-meter with dosing valve giving and showing exact flow-rate. Components of entire range are mounted on stabile steel wall bracket ensuring fast and safety installation. Gas supply can be easy connected to application with outlet hose nipples. Oxy/Inert variant is ready for oxygen service and can be used also for argon, nitrogen, helium carbon dioxide, compressed air and their mixtures. Special oxygen variant as well as acetylene and propane variants consist of FBA. Fuel gas variant is designed for hydrogen, methane and natural gas. Unisets for shielding gases (Ar and Ar-mixtures) show adjusted flow-rate using either pressure gauge with flow-scale or flow-meter. Special twin-variant enable connection of two welding generators at one outlet pipe. This can be used also for combination of welding and root shielding with identical gas. Flow variant for N2/H2 and Ar/H2 with outlet capacity of 50l/min is optimal for root shielding application. Flow capacity: Acetylene Flow capacity: Oxygen

Technical data Regulator body and bonnet Diaphragm Seat sealing Connectors & fittings

Brass EPDM, NBR PA, Chloroprene Brass

Wall bracket Maximal inlet pressure Temperature range

Steel Zn-coated 40 bar from -20C to 60C

28

UNISET Single units

Single units are prepared for all technical gases and can be used for all industrial processes. Art. Nr. Type Gas Outlet range Inlet Outlet 0768156 Uniset Single Oxy/Inert 2,5 bar G3/8 G3/8 + hose nipple 6,3-8mm 0768157 Uniset Single Oxy/Inert 5 bar G3/8 G3/8 + hose nipple 6,3-8mm 0768158 Uniset Single Oxy/Inert 10 bar G3/8 G3/8 + hose nipple 6,3-8mm 0768109 Uniset Single Oxy/Inert 16 bar G3/8 G3/8 + hose nipple 6,3-8mm 0768210 Uniset Single Oxy/Inert 40 bar G1/2 G3/8 + hose nipple 6,3-8mm 0768108 Uniset Single Oxygen 10 bar FBA G3/8 G3/8 + hose nipple 6,3-8mm 0768106 Uniset Single Acetylene 1,5 bar FBA G3/8LH G3/8LH + hose nipple 6,3-8mm 0768107 Uniset Single Propane 2,5 bar FBA G3/8LH G3/8LH + hose nipple 6,3-8mm 0768190 Uniset Single Fuel gas 16 bar G3/8LH G3/8LH + hose nipple 6,3-8mm 0768103 Uniset Single Ar/Mix 30 l/min Gauge G3/8 G1/4+ hose nipple 4-6,3mm

UNISET Flow
Single units for shielding gases with flow-meter and dosing valve are giving and showing exact flow-rate. Art. Nr. Type Gas Outlet range Inlet Outlet 0768104 Uniset Flow Ar/Mix 15 l/min Flow G3/8 G1/4+ hose nipple 4-6,3mm 0768155 Uniset Flow Ar/Mix 30 l/min Flow G3/8 G1/4+ hose nipple 4-6,3mm 50 l/min Flow G3/8LH G3/8LH + hose nipple 6,3-8mm 0768260 Uniset Flow N2/H2, Ar/H2 0768105 Uniset Twinflow Ar/Mix-Ar/Mix 30 l/min Flow G3/8 2x G1/4+ 2x hose nipple 4-6,3mm

UNISET Double units

Double units are useful for oxy-fuel applications as well as for arc welding and plasma applications including root shielding. For other variants please ask your GCE partner. Art. Nr. Type Gas Outlet range Inlet, Outlet 0768250 Uniset Double Oxy - Ace 10 bar - 1.5 bar FBA see single units 0768240 Uniset Double Oxy - Prop 10 bar - 2,5 bar FBA see single units

UNISET spare parts, flow-meters

Flow-meters as a spare parts but can be used also for other applications. Art. Nr. Type Gas Outlet range Inlet 0768170 Flowmeter Ar/Mix 30 l/min G3/8 0768180 Flowmeter Ar/Mix 15 l/min G3/8 Outlet hose nipple 6,3mm hose nipple 6,3mm

Brazing and welding nipples, nuts

Connecting nipples, outer diameter 12 mm. Art. Nr. Type 14018004P Welding nipple G3/8 4A19020P Welding nipple G3/8 14018024P Brazing nipple G3/8 548200018932P Swivel nut G3/8LH 548200018934P Swivel nut G3/8 Material Carbon steel Stainless steel Brass Brass Brass

29

MUJSET
MUJSET outlet points are an innovation in the field of central gas supply in deed. Excellent protection, given by the external steel cover, is combined with excellent look and easy assembly. Their high precision gives the possibility to use them with any industrial application. Mujset outlet points are based on inlet ball valve and line pressure regulator. All variants include inlet brazing socket for 8mm tube and outlet hose nipple. Oxygen, acetylene and fuel gas version contain also pressure gauge and outlet safety device MV93. MV93 is three-function flashback arrestor protecting pipe works and gas source against flame coming from application in case of safety issue. There are two types for shielding gases (Ar, Ar/CO2 and Ar/O2 mixtures). First of them consists of flow-gauge showing flow-rate adjusted by pressure regulator. The second one is based on flow-meter with dosing valve giving and showing exact flow-rate. Mujset outlet points are also called Easy Work because of fast installation and easy handling. They can be mounted in 15 minutes, using appropriate tools. Maintenance operation thus makes very simply to be executed by just removing the metal cover, fully independent from the internal parts. Flow capacity: Oxygen Flow capacity: Acetylene

Technical data Regulator body and bonnet Diaphragm Seat sealing Connectors & fittings Cover Flashback arrestor Maximal inlet pressure Temperature range

Brass EPDM, NBR PA, Chloroprene Brass Steel painted Brass Ni-coated 30 bar from -20C to 60C

MUJSET
Art. Nr. CE14000 CE14100 CE14105 CE14200 CE14250 CE14300 FCE14000 FCE14100 FCE14105 FCE14200 Oxygen Gas Oxygen Acetylene Fuel gas Shielding gas Shielding gas Inert gases Oxygen Acetylene Fuel gas Shielding gas Outlet range 0-10 bar 0-1,5 bar 0-4 bar 0-32 l/min Gauge 0-30 l/min Flow-meter 0-10 bar 0-10 bar 0-1,5 bar 0-4 bar 0-32 l/min Gauge Inlet G3/8 G3/8 G3/8 LH G3/8 G3/8 G3/8 G3/8 G3/8 M161,5LH G3/8 Outlet G3/8 G3/8LH G3/8LH G3/8 G3/8 G3/8 M161,5 M161,5LH M161,5LH M161,5

Typical application:
welding, cutting and allied processes

Acetylene

30

HF-set
HF-set are outlet points for high flow applications. There are originally prepared for instalation of oxygen cutting machines but because of their high flow capacity they can be used for all industrial processes. Outlet points are based on two regulators. S100 regulator is prepared for oxygen, acetylene and propane (this can be also used for natural gas). Maximal flow capacity of S100 regulator is 100 Nm3/h for oxygen and 20 Nm3/h for fuel gases. Optionally can be added flashback arrestor GVA 90 eventually GVO 90. S200 regulator is designed for oxygen and has maximal flow capacity 200 Nm3/h. Maximal inlet pressure of HF-set outlet points is 30 bar.

HF S100/S200
Individual high-capacity outlet points for various industrial oxy-fuel applications. There are versions for oxygen with S100 or S200 regulators, version for acetylene and for propane, both with S100 (BG20) regulator. Products can be equipped with flashback arrestor (FBA) GVO90 or GVA90. Art. Nr. Description Flow capacity Outlet pressure Inlet Outet 14016242 Oxygen S100 100 m/h 10 bar G3/4 G3/4, 12,5 0768086 Oxygen S200 200 m/h 15 bar G3/4 G3/4, 12,5 0768087 Oxygen S100 + FBA 100 m/h 10 bar G3/4 G1/2, 11 14016243 Acetylene S100 (BG20) 20 m/h 1,5 bar G1/2 G1/2, 11 14016244 Propane S100 (BG20) 20 m/h 4 bar G1/2 G1/2, 11 0768088 Propane S100 (BG20) + FBA 20 m/h 4 bar G1/2 G1/2, 11

Type S200

Type S100

HF Triple S100
Three outlet points with S100 regulators mounted at the stabile wall bracket. Outlets for heating oxygen as well as for fuel gas contain three function flashback arrestor GVO90 and GVA90. Art. Nr. Description 14016180 S 100 triple unit oxy/acetylene 14016181 S 100 triple unit oxy/propane Technical data - Max. flow capacity Cutting-O2: 100 m/h Heating-O2: 100 m/h Fuel gas: 20 m3/h

HFTriple S200
This triple outlet points are based on S200 regulator for cutting oxygen. Heating oxygen and fuel gas are supplied by S100 regulators, both with twin-connected three function flashback arrestor GVO90 and GVA90. Art. Nr. Description 14016182 S 200 triple unit oxy/acetylene 14016183 S 200 triple unit oxy/propane Technical data - Max. flow capacity Cutting-O2: 200 m/h Heating-O2: 100 m/h Fuel gas: 20 m3/h

31

These Point-of-use systems are designed for high performing applications, i.e. machine cutting and automized heating and similar applications, where standard point-of-use stations do not provide sufficient capacity and flow and where it is not necessary to regulate gas pressure at the outlet of the pipeworks.

Ball valve unit

For compressed gases. Inlet: G 3/4 swivel nut with brazing nipple, diameter 19 mm. Outlet: G 3/4 swivel nut with hose nipples, 12,5 and 16 mm. Art. Nr. Type 14016175 DN20 Ball valve unit Gas, pressure Inlet Oxy/Inert, G3/4 + brazing nipple 19 mm 40 bar Outlet G3/4 + hose nipples 12,5 mm and 16 mm

Ball valve unit with flashback arrestor

Consists of high performance multi functional safety device GVO 90/GVA 90 and ball valve DN 20, without regulator. Art. Nr. 14016176 Type DN20 Ball valve unit with GVO90 Gas, pressure Inlet Oxygen, G3/4 + brazing nipple 19 mm 20 bar Fuel gas, G1/2 + brazing nipple 19 mm 5 bar, 1,5 bar Outlet G1/2 + hose nipple 11 mm G1/2LH + hose nipple 11 mm

14016178 DN20 Ball valve unit with GVA90

Twin unit
Consists of 2 high performance multi functional safety devices GVO 90/GVA 90 and ball valve DN 20, without regulator. Art. Nr. 14016177 14016179 Type DN20 Ball valve unit with twin GVO90 DN20 Ball valve unit with twin GVA90 Gas, pressure Inlet Oxygen, G3/4 + hose nipple 12,5 mm 20 bar Fuel gas, G3/4 + hose nipple 12,5 mm 5 bar, 1,5 bar Oxygen, 20 bar Fuel gas, 5 bar, 1,5 bar G3/4 + hose nipple 12,5 mm Outlet G3/4 + hose nipple 16 mm G3/4LH + hose nipple 16 mm G3/4 + hose nipple 16 mm

0764926 Twin GVO90 unit 0764927 Twin GVA90 unit

G3/4LH + hose nipple 12,5 mm G3/4LH + hose nipple 16 mm

32

Accessories
GGP 200 - gas preheater
Inlet pressure up to 300 bar, for inert gases. The expansion of high compressed gases i.e. CO2 and argon CO2 mixtures creates cold in regulators. This could require a gas preheater to prevent freezing of the pressure regulator and other components of gas manifold. Using of preheater is recommended for higher stability of gas flow in central gas supply systems. GGP 200 is reliable CE- marked product. Art. Nr. Description 19008004 GGP 200, gas preheater Technical data Power supply: Performance: Inlet connection: Outlet connection: 230 V - 50 Hz 200 W W21,81/14 female, DIN 477- 6 W21,81/14 male, DIN 477- 6 Protection class: Max. working temperature: Safety switch: IP 65 40C, +/-3C 80C, +/-5C

Purge valve outlet

Purge valve blow-out tube for M70line and M400line manifolds. Inlet connection with sleeve nut, W21,81/14 Art. Nr. 0764896 Description Purge valve outlet

Flashback arrestors
Safety device (flashback arrestor) for regulators. Gas Art. Nr. Type 14008400 GVO 10 Oxygen 14008401 GVO 10 Oxygen 14008402 GVA 10 All fuel gases Inlet/Outlet G 1/4 G 3/8 G 3/8 LH Pressure 5 bar 5 bar 1 bar Max. flow rate 32,6 Nm/h 32,6 Nm/h 7,6 Nm/h

Attention: Please obtain the regular inspection for safety devices. Note the national laws. Flow rate values are valid for compressed air.

High performance multi functional safety device for cylinder connection

Art. Nr. 14008440 14008131 14008121 14008130 Type GVO 90 GVO 90 GVA 90 GVA 90 Gas Oxygen Oxygen All fuel gases All fuel gases Inlet/Outlet G 3/8 G 1/2 G 3/8 LH G 1/2 LH Pressure 5 bar 5 bar 1 bar 1 bar Max. flow rate 54,7 Nm/h 54,7 Nm/h 13,2 Nm/h 13,2 Nm/h

Attention: Please obtain the regular inspection for safety devices. Note the national laws. Flow rate values are valid for compressed air.

Multifunctional flashback arrestor FR50

FR50 is safety flashback arrestor with many features. It contains non return valve, flame arrestor, thermal activated arrestor and pressure activated arrestor. There is also filter at the gas inlet. It can be mounted at cylinder regulators but can be used also as a component of DINSET outletpoints (please see page 29). Art. Nr. Type Gas Inlet/Outlet Pressure Max. flow rate 0762407 FR50 Oxygen G1/4 10 bar 30 Nm3/h 0762408 FR50 Fuel gases G3/8LH 1,2 bar 11 Nm3/h

Cylinder wall bracket

Art. Nr. 14037116 14037117 14037118 Description for 1 cylinder for 2 cylinders for 3 cylinders

33

 Chemical Outlet National GAS symbol Dimensions Standard Acetylene C 2H 2 15,3 x 7,5 DIN 477 nr.3 AMMONIA NH 3 W 21,8 x 1/14 DIN 477 nr. 6 ARGON Ar W21,8 x 1/14 DIN 477 nr. 6 BUTANE C 4H 10 W21,8 x 1/14 LH DIN 477 nr.1 W21,8 x 1/14 DIN 477 nr. 6 CARBON DIOXIDE * CO 2 CARBON MONOXIDE CO W 1 x 1/8 LH DIN 477 nr.5 CHLORINE Cl 2 W 1 x 1/8 DIN 477 nr.8 COMPRESSED AIR G 5/8 RH DIN 477 nr.13 ETHYLENE OXIDE C 2H 4O W 21/8 x 1/14 LH DIN 477 nr.1 HELIUM He W21,8 x 1/14 DIN 477 nr. 6 HYDROGEN H 2 W21,8 x 1/14 LH DIN 477 nr.1 METHANE CH 4 W21,8 x 1/14 LH DIN 477 nr.1 W 24,32 x 1/14 DIN 477 nr.10 NITROGEN N2 NITROUS OXIDE N 2O G 3/8 RH DIN 477 nr.11 G 3/4 DIN 477 nr.9 Oxygen * O2 PHOSGENE COCl 2 W 1 x 1/8 DIN 477 nr.8 PROPANE C 3H 8 W21,8 x 1/14 LH DIN 477 nr.1 REFRIGERANT W21,8 x 1/14 DIN 477 nr. 6 SULPHUR DIOXIDE SO 2 G 5/8 DIN 477 nr.7 * Czech Republic and Slovakia: Oxygen W21,81/14, CO2 G3/4 Acetylene C 2H 2 AMMONIA NH 3 ARGON Ar BUTANE C 4H 10 CARBON DIOXIDE CO 2 CARBON MONOXIDE CO CHLORINE Cl 2 COMPRESSED AIR ETHYLENE OXIDE C 2H 4O HELIUM He HYDROGEN H2 METHANE CH 4 NITROGEN N2 NITROUS OXIDE N 2O Oxygen O2 PHOSGENE COCl 2 PROPANE C 3H 8 REFRIGERANT SULPHUR DIOXIDE SO 2

GERMANY, AUSTRIA, SWITZERLAND, CZECH REPUBLIC, SLOVAKIA, HUNGARY, POLAND, SCANDINAVIA, BALTIC STATES
Outlet Form No. 4 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 2 2 2 Cylinder outlet forms

NETHERLANDS, BELGIUM

20 x 9 G 5/8 LH W1 x 1/8 W24,32 x 1/14 W21,8 x 1/14 LH W21,8 x 1/14 W1 x 1/8 LH W1 x 1/8 W28, 8 x 1/14 W 1 x 1/8 LH W24,32 x 1/14 W21,8 x 1/14 LH W21,8 x 1/14 LH W 24,32 x 1/14 W21,8 x 1/14 G 5/8 W1 x 1/8 W21,8 x 1/14 LH W21,8 x 1/14 W1 x 1/8

NEN3268 YOKE NEN3268 LI2 NEN3268 RU 4 NEN3268 RU 3 NEN3268 LU 1 NEN3268 RU 1 NEN3268 LU 4 NEN3268 RU 4 NEN3268 RU 6 NEN3268 LU 4 NEN3268 RU 3 NEN3268 LU 1 NEN3268 LU 1 NEN3268 RU 3 NEN3268 RU 1 NEN3268 RI 2 NEN3268 RU 4 NEN3268 LU 1 NEN3268 RU 1 NEN3268 RU 4

4 1 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2

Acetylene C 2H 2 AMMONIA NH 3 ARGON Ar BUTANE C 4H 10 CARBON DIOXIDE CO 2 CARBON MONOXIDE CO CHLORINE Cl 2 ETHYLENE OXIDE C 2H 4O HELIUM He HYDROGEN H2 METHANE CH 4 NITROGEN N2 NITROUS OXIDE N 2O Oxygen O2 PHOSGENE COCl 2 PROPANE C 3H 8 REFRIGERANT SULPHUR DIOXIDE SO 2

FRANCE

21 x 10mm 22,91 x 1,814 LH 21,7 x 1,814 21,7 x 1,814 21,7 x 1,814 LH 21,7 x 1,814 21,7 x 1,814 LH 25,4 x 31,75 21,7 x 1,814 LH 21,7 x 1,814 21,7 x 1,814 LH 21,7 x 1,814 LH 21, 7 x 1, 814 26 x 1,5 22,91 x 1,814 27 x 2 21,7 x 1,814 LH 21,7 x 1,814 27 x 2

N FE 29-650/A N FE 29-650/H N FE 29-650/C N FE-29-650/C N FE 29-650/E N FE 29-650/C N FE 29-650/E N FE 29-650/J N FE 29-650/E N FE 29-650/C N FE 29-650/E N FE 29-650/E N FE 29-650/C N FE 29-650/G N FE 29-650/F N FE 29-650/K N FE 29-650/E N FE 29-650/C N FE 29-650/K

4 1 2 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2

34

 Chemical Outlet National GAS symbol Dimensions Standard Acetylene C 2H 2 W 22.91 LH int YOKE MIE AP7 AMMONIA NH 3 W 21.7 x 1/14LH MIE AP7 ARGON Ar W 21.7 x 1/14 MIE AP7 BUTANE C 4H 10 W 21.7 x 1/14LH MIE AP7 W 21.7 x 1/14 MIE AP7 CARBON DIOXIDE CO 2 CARBON MONOXIDE CO W 21.7 x 1/14LH MIE AP7 CHLORINE Cl 2 W 31.75 x 1/7 MIE AP7 COMPRESSED AIR M 30 x 1.75 MIE AP7 W 21.7 x 1/14LH MIE AP7 ETHYLENE OXIDE C 2H 4O HELIUM He W 21.7 x 1/14 MIE AP7 HYDROGEN H2 W 21.7 x 1/14LH MIE AP7 W 21.7 x 1/14LH MIE AP7 METHANE CH 4 NITROGEN N2 W 21.7 x 1/14 MIE AP7 R 3/8 MIE AP7 NITROUS OXIDE N 2O Oxygen O2 W 22.91 x 1/14 MIE AP7 PHOSGENE COCl 2 W 25.4 x 1/8 MIE AP7 W 21.7 x 1/14LH MIE AP7 PROPANE C 3H 8 SULPHUR DIOXIDE SO 2 R 5/8 MIE AP7

SPAIN, PORTUGAL

Outlet Form No. 4 1 2 2 2 2 2 2 3 2 2 2 2 2 2 1 2 2 2

Cylinder outlet forms

Acetylene C 2H 2 20 x 10mm UNI 4411/1 G 5/8 Sin. UNI 441 AMMONIA NH 3 W 30 1/14 Sin. UNI 4407 ARGON Ar W 24,5 1/14 UNI 4412 W 20 1/14 Sin. UNI 4405/P BUTANE C 4H 10 CARBON DIOXIDE CO 2 CARBON MONOXIDE CO W 21,7 1/14 UNI 4406 CHLORINE Cl 2 W 1 1/8 UNI 4408 COMPRESSED AIR W 30 1/14 UNI 4410 W 20 1/14 Sin. UNI 4405/H ETHYLENE OXIDE C 2H 4O HELIUM He W 24,5 1/14 UNI 4412 HYDROGEN H2 W20 1/14 Sin. UNI 4405/H METHANE CH 4 W 20 1/14 Sin. UNI 4405/H NITROGEN N2 W 21,7 1/14 UNI 4409 G3/8A UNI 9097 NITROUS OXIDE N 2O Oxygen O2 W 21,7 1/14 UNI 4406 W 21,7 1/14 UNI 4406 PHOSGENE COCl 2 PROPANE C 3H 8 W 20 1/14 Sin. UNI 4405/P REFRIGERANT W 21,7 1/14 UNI 4406 W 20 1/14 Sin. UNI 4405/H SULPHUR DIOXIDE SO 2

ITALY

4 1 2 1 2 2 2 2 2 2 1 2 2 1 2 2 2 2 2 2

Acetylene C 2H 2 AMMONIA NH 3 ARGON Ar BUTANE C 4H 10 CARBON DIOXIDE CO 2 CARBON MONOXIDE CO CHLORINE Cl 2 COMPRESSED AIR ETHYLENE OXIDE C 2H 4O HELIUM He HYDROGEN H2 METHANE CH 4 NITROGEN N2 NITROUS OXIDE N 2O Oxygen O2 PHOSGENE COCl 2 PROPANE C 3H 8 REFRIGERANT SULPHUR DIOXIDE SO 2

UNITED KINGDOM

G 5/8 LH G A G 5/8 RH G 5/8 LH 0,860 x 14 TPI G 5/8 LH G 5/8 A G 5/8 RH G 5/8 A LH G 5/8 RH G 5/8 LH G 5/8 LH G 5/8 RH 11/16 x 20 TPI G 5/8 RH G 5/8A G 5/8 LH G 5/8 A G A

BS 341 nr.2 BS 341 nr.10 BS 341 nr.3 BS 341 nr.4 BS 341 nr.8 BS 341 nr.4 BS 341 nr. 6 BS 341 nr.3 BS 341 nr.7 BS 341 nr.3 BS 341 nr.2 BS 341 nr.2 BS 341 nr.3 BS 341 nr.13 BS 341 nr.3 BS 341 nr. 6 BS 341 nr.4 BS 341 nr. 6 BS 341 nr.10

1 2 1 1 2 1 2 1 2 1 1 1 1 2 1 2 1 2 2

35

Fuel Gases

Methane (Natural Gas) - CH4

Ethane - C2H6

Ethene (ethylene) - C2H4

Ethine (acetylene) - C2H2

Propane - C3H8

Propene (propylene) - C3H6

Propyne (methylacetylene) - C3H4

n. - Butane - C4H10

1 - Butene - C4H8

Butadiene - C4H6

Fuel Gases Properties

Primary Flame Power (kJ/cm2s)

Flame Temperature (C)

Burning Speed (m/s)

Mixing ratio (fuel gas : oxygen)

Mixing ratio (fuel gas : oxygen)

Mixing ratio (fuel gas : oxygen)

Fuel gas type

Heating power

Mixing ratio V oxygen/ V fuel gas

Flame temperature (C) N

2 835 2 770 3 106 2 902 2 872 2 810

Density 1 bar, 15C kg/m3

0,09 0,72 1,17 1,17 1,95 2,02

liquid form kg/l

0,07 0,42 0,62 0,57 0,58 0,53

MJ/m3 Hydrogen Methane Acetylene Ethylene Propylene Propane

H2 CH4 C2H2 C 2 H4 C3H6 C3H8 H M A F Y P 10,758 31,814 56,93 55,674 89,999 93,557

MJ/kg
119,533 44,186 48,678 47,6 46,153 46,315

N
0,36 1,6 1,1 1,8 2,8 3,75

M
0,42 1,8 1,5 2,4 3,5 4,3

S
0,5 2 2,5 3 4 5

M
2 856 2 786 3 160 2 924 2 896 2 828

S
2 840 2 778 3 066 2 902 2 878 2 820

Glossary: V - volume, N - mixing ratio with neutral flame, M - mixing ratio with maximal flame temperature, S - stoichiometric mixing ratio

36

Art. CATCGS011005. Edition 1/2010, Alterations are subject to change without notice. 02072010hz GCE 2010

37

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