CAIRN ENERGY INDIA PTY LIMITED MANGALA PROCESSING TERMINAL (MPT)

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1) TANKS AND EXPORTS SYSTEMS - PROJECT NO: M201 M201TPL-MPT-N-PRO-8001

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TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

PROCEDURE FOR SURFACE PREPARATION AND PAINTING FOR STRUCTURAL STEEL & PIPING

SL.NO 1 2 3 % ' . 0 2 3 14 11 12

DESCRIPTION Purpose S ope Re!ere" e Do u#e"$s De!&"&$&o"s (e)*$+ )", S)!e$E"/&ro"#e"$)* Tr)&"&"1 )", o#pe$e" - o! perso""e* Pro ess I"spe $&o" F&")* I"spe $&o" Do u#e"$)$&o" Perso""e*

PAGE NO 3 3 3 3 % % % 0 2 2 2 2

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TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

PROCEDURE FOR SURFACE PREPARATION AND PAINTING FOR STRUCTURAL STEEL & PIPING

1. PURPOSE The purpose of this work procedure is to provide guide lines for surface preparation and painting of pipes and structural items and to ensure that proper quality control and documentation are maintained at site. 2. SCOPE The scope of method statement describes the method for blasting, painting application, touchup painting and inspection on exterior surface of structural steel, above ground piping, & Equipments at hase !!-"angala rocess Terminal # $ssociated facilities pro%ect & E ' ( ro%ect of '$!)* E*E)+, !*-!$ .td. 3. REFERENCE DOCUMENTS M241TPL5MPT565PLN54441 7Pro8e $ 6u)*&$- P*)"9 DECO5R:5L5SP52443 7Pro8e $ Ge"er)* P&p&"1 Des&1" )", M)$er&)*s9 DECO5R:5M5SP52424 7E;$er")* P)&"$&"1 )", Pro$e $&/e Co)$&"19 ISO 2'4151 7Prep)r)$&o" o! s$ee* su<s$r)$es <e!ore )pp*& )$&o" o! p)&"$s9 ISO 2242 7P)&"$ & =)r"&s+ > De$er#&")$&o" o! F&*# T+& ?"ess9 ISO %.2% 7P)&"$ & =)r"&s+ > Pu** o!! $es$ !or A,+es&o"9 SSPC =IS 1 7=&su)* S$)",)r, !or A<r)s&/e @*)s$ C*e)"e, S$ee*9 SSPC PA 2 7Me)sure#e"$ o! Dr- F&*# T+& ?"ess A&$+ M)1"e$& G)u1e9 ASTM D%'%1 7S$)",)r, Tes$ Me$+o, !or Pu** o!! s$re"1$+ o! Co)$&"19 Dr)A&"1 Re!ere" es. %. DEFINITIONS CEIL 5 C)&r" E"er1- I",&) P$-. L&#&$e,(C*&e"$) EIL TPL 5 E"1&"eers I",&) L&#&$e, (PMC) 5 TATA Pro8e $s L&#&$e,(EPC Co"$r) $or)

NDT 5 No"5Des$ru $&/e Tes$&"1 M201TPL-MPT-N-PRO-8001 3

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TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

PROCEDURE FOR SURFACE PREPARATION AND PAINTING FOR STRUCTURAL STEEL & PIPING

(SE DFT

5(e)*$+ S)!e$- )", E"/&ro"#e"$ 5 Dr- F&*# T+& ?"ess

MSDS 5 M)$er&)* S)!e$- D)$) S+ee$ ISO 5 I",&)" S$)",)r, Or1)"&s)$&o"

ASTM 5 A#er& )" So &e$- $es$&"1 o! M)$er&)*s NACE 5 N)$&o")* Asso &)$&o" o! Corros&o" E"1&"eers SSPC 5 So &e$- o! Pro$e $&/e Co)$&"1 MTC 5 M)$er&)* Tes$ Cer$&!& )$es

56 7EALT7 8 SAFETY /.( /.2 /.3 $s per 01E lan, the following system to be followed $ll relevant elements of 01E lan shall be followed. Emergency and response lan shall be followed in case of any emergency. )oad Transport safety procedure shall be strictly adhered while transportation of manpower or formwork materials by vehicles. /.4 /./ -aily pep talk shall be conducted prior to proceed for the work. 5irst $id arrangements shall be followed as per procedure.

96 EN-IRONMENTAL 6.1 6.2 '.1 Refer to Environment Management instr !tions. A"" a!tivities s#a"" !om$"% &it# Environment Management P"an. (ai"% Too" )o* ta"+ s#a"" ,e !on- !te- ,% .o, s $ervisor an- &ee+"% too" ,o* ta"+ s#a"" ,e !on- !te- ,% res$e!tive area in-!#arge. /enera" 0 rfa!e Pre$aration Painting 2o"o r !o-ing an- i-entifi!ation sign

,6 TRAINING AND COMPETENCY OF PERSONNEL

86 PROCESS 8.1 8.2 8.3 8.1

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TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

PROCEDURE FOR SURFACE PREPARATION AND PAINTING FOR STRUCTURAL STEEL & PIPING

861

Ge&e#/$ 86161 M/'e#%/$ Paint materia"s s#a"" ,e $ r!#ase- from t#e !om$an% a$$roveman fa!t res. A"" $ainting materia"s s#a"" ,e store- in-oor on"%. Materia"s s#a"" ,e storean- se- as $er t#e man fa!t rer3s re!ommen-ation. A"" ne!essar% $re!a tions s#a"" ,e ta+en to $revent fire. 4arning sign,oar- s#a"" ,e !"ear"% -is$"a%e-. T#inners s#a"" ,e store- in se$arate"% an- in sea"e- !ontainers. 86162 E:'e&' "! P/%&'%&; A"" a,ove gro n- $i$ing an- str !t ra" stee" s#a"" ,e $ainte- as $er t#e $ainting s%stem s$e!ifie- in (E2O-R5-M-0P-2020 6E*terna" Painting an$rote!tive 2oating7. To !#- $ $ainting s#a"" ,e -one for t#e e8 i$ments. T#e fo""o&ing s rfa!es s#a"" not ,e $ainte 4e"-e- .oints of t#e $i$e 9 en-s of t#e $i$e :( ring s#o$ $ainting; <-entifi!ation mar+ :( ring s#o$ $ainting; Ma!#ine- an- t#rea-e- s rfa!e "i+e f"ange fa!es= va"ve stem= s"i-ing s rfa!es in e8 i$ments et!. /a"vani>e- s rfa!es Name $"ates

8616+ <e/'2e# 3"& %'%"& 0 rfa!e s#a"" not ,e ,"aste- or !oate- in rain= #eav% &in-= - st% &in-= fog= moist. 4#en t#e stee" s rfa!e tem$erat re is "ess t#an 3?2 of -e& $oint= s rfa!e tem$erat re is ,e"o& @?2 &#et#er re"ative # mi-it% is greater t#an 8@A or &#en t#e air tem$erat re is ,e"o& 10?2= t#e s rfa!e s#a"" not ,e $ainte-. 862 Su#!/3e P#e./#/'%"& T#e t%$e of s rfa!e $re$aration s#a"" ,e in a!!or-an!e &it# A$$en-i* 2.0 of (E2O-R5-M-0P-2020 6E*terna" Painting an- Prote!tive 2oating7. 86261 A0#/s%(e =$/s' C$e/&%&; 0an- ,"asting or ot#er materia" $ro- !ing si"i!a s#a"" not ,e se-. A,rasive to ,e se- for ,"ast !"eaning are "iste- ,e"o&. 2#i""e- <ron /rit or 0#ot Non 9 Meta""i! <ron /rit or 0#ot REV.A3

M201TPL-MPT-N-PRO-8001 @

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

PROCEDURE FOR SURFACE PREPARATION AND PAINTING FOR STRUCTURAL STEEL & PIPING

Non Meta""i! A,rasive:A" mini m= O*i-e= 2o$$er= 0"ag= /arnet; /rit 0$e!-Parti!"es t#at are $re-ominate"% ang "ar #ave fra!t res fa!es an- s#ar$ e-ges an- are "ess t#an #a"f ro n- in s#a$e.

T#e s rfa!es s#a"" ,e ,"ast at a$$ro$riate $ress re= -istan!e an- rig#t ang"es to t#e s rfa!e maintaining !onstant ve"o!it% an- $ress re. 2om$resse- air s#a"" ,e free from moist re= oi" an- ot#er !ontaminations= T#e !om$resse- air tem$erat re s#a"" ,e "ess t#an 110?2. Prior to ,"ast !"eaning of $i$es an- $i$e s$oo"s t#e i-entifi!ation of s$oo" s#a"" ,e !overe- ,% mas+ing ta$e or A" mini m tag s#a"" ,e tie- to t#e s$oo"sB$i$es. Ma!#ine- s rfa!e s !# as f"ange fa!es an- t#rea-e- s rfa!es s#a"" ,e !overe- ,% mas+ing ta$e so as not to -amage t#e s rfa!e &#i"e ,"asting. A,rasive ,"ast !"eane- s rfa!e s#a"" not ,e "ess t#an 2@Cm nor ,e greater t#an 60 Cm. /ra-e s rfa!e finis# s#a"" ,e a!!or-an!e &it# <0O 8@01-1 0a 1 -6Lig#t )"ast 2"eaning7 :00P2 0P '; 0a 2 -6T#ro g# )"ast 2"eaning7:00P2 0P 6; 0a 2D -6Ver% T#ro g# )"ast 2"eaning7:00P2 0P 10;

0a 3 -6)"ast 2"eaning to Virt a""% 2"ean 0tee"7:00P2 0P @;

On !om$"etion of ,"asting o$eration= t#e ,"aste- s rfa!e s#a"" ,e !"ean anfeee from Over s!a"e= r st= oi"= grit or ot#er foreign materia" an- first !oat of $aint s#a"" ,e a$$"ie- on t#e same -a%. 0 rfa!e $rofi"e s#a"" ,e niform an- !#e!+e- ran-om"% ,% $rofi"e ga ge !om$arator or An!#or $attern stan-ar-s. 86262 7/& T""$ C$e/&%&; R st mi"" s!a"e s$atters= o"- !oating an- ot#er foreign an- ot#er foreign matter= s#a"" ,e remove- ,% s!ra$$ing too"= emer% $a$er !"eaning= ,r s#ing or !om,ination of t#e a,ove met#o-s. On !om$"etion of !"eaning= "oose materia" s#a"" ,e remove- from t#e s rfa!e ,% !"ean rags an- t#e s rfa!e s#a"" ,e ,r s#e-= s&e$t= an- ,"o&n off &it# !om$resse- air to remove a"" "oose matter. 8626+ P")e# T""$ C$e/&%&; Po&er Rotar% 4ire )r s#ing= Rotar% Po&er (is!ing= grin-ing ma!#ines s#a"" ,e se- for remova" of r st mi"" s!a"e= s$atter= o"- !oating an- ot#er foreign matters. On !om$"etion of !"eaning= "oose materia" s#a"" ,e remove- from t#e s rfa!e ,% !"ean rags an- t#e s rfa!e s#a"" ,e ,r s#e-= s&e$t= an- ,"o&n off &it# !om$resse- air to remove a"" "oose matter. Po&er too" !"eaning s#a"" ,e -one at site for to !# $ $ainting. 86+ P/%&'%&; REV.A3

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TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

PROCEDURE FOR SURFACE PREPARATION AND PAINTING FOR STRUCTURAL STEEL & PIPING

Painting s%stem an- !o"o r !o-ing s%stem s#a"" ,e in a!!or-an!e &it# A$$en-i* 1.0 an- 2.0 of (E2O-R5-M-0P-2020 6E*terna" Painting anProte!tive 2oating7. Paint materia" s#a"" ,e i-entifie- as $er in!oming Materia" re!ei$t ins$e!tion $ro!e- re an- a"so verifi!ation of materia" &it# res$e!t to 0$e!ifi!ation a; Man fa!t rer ,; )at!# Test 2ertifi!ate !; Pot "ifeBE*$ir% -ate -; 0torage area T#e $aint man fa!t rer3s re!ommen-ation s#a"" ,e fo""o&e- for mi*ing= t#inning= storage= a$$"i!ation of $aint= -r%ing time an- &eat#er !on-ition. 0 rfa!es t#at s#o "- not ,e $ainte- s#a"" ,e !overe- ,% mas+ing ta$e. Ein! ,ase- $aints s#a"" ,e agitate- !ontin o s"% &#i"e $ainting. <f t#ere is rain . st after a$$"i!ation= ,efore -r%ing t#en $rote!tion &i"" ,e -one ,% !overing tar$a "in. <n !ase of air s$ra% a$$"i!ation= tra$s or se$arators s#a"" ,e insta""e- to remove oi" an- !on-ense- &ater from t#e air. )"ast !"eane- s rfa!e s#a"" ,e !oate- &it# one !om$"ete a$$"i!ation of $rimer as ,efore f"as# r sting o!! rs soon as $ra!ti!a,"e , t in no !ase "ater t#an t#e same -a% as san- ,"aste-. )"ast !"eane- s rfa!e a""o&e- to set over nig#t s#a"" ,e re,"aste- $rior to $riming. A"" $aint !ontainers s#a"" ,e o$ene- $rior to ti"isation an- s#a"" ,e !aref ""% !"ose- imme-iate"% after &it#-ra&a" of materia". Materia" &#i!# ,e!ome nservi!ea,"e - ring storage s#a"" not ,e a$$"ie-. A"" $ainting materia" s#a"" ,e +e$t in &eat#er $roof ,arra!+s an- s#a"" ,e +e$t !oo" an- -r%. Paint materia"s &#i!# e*!ee- its $ot "ife s#a"" ,e remove- an- -estro%eimme-iate"%. Ea!# $ass of t#e s$ra% $aint s#a"" ,e over"a$$e- ,% @0A an- t#e s$ra% s#a"" ,e !ontin o s nti" a"" $aint materia" se- $ &#i!# #as ,een ta+en o t from t#e $aint !ontainers. Ea!# !oat s#a"" ,e in $ro$er state of -r%ness ,efore t#e a$$"i!ation of s !!ee-ing !oat. T#e ! ring time s#a"" ,e as $er t#e man fa!t rer3s re!ommen-ations. <n !ase of t&o or more !oats of $ainting= t#e s !!essive !oat s#a"" ,e of !ontrast -ar+ s#a-e to t#e $revio s !oat s#a-e. Paint fi"m t#i!+ness s#a"" ,e maintaine- as in-i!ate- in $ainting s%stem ant#e $ainte- s rfa!e s#a"" ,e free from -efe!ts. Pro$er a$$"i!ation of $aint s#a"" ,e !#e!+e- ,% meas ring t#eir 4FT &#i"e $ainting. (FT &i"" ,e M201TPL-MPT-N-PRO-8001 ' REV.A3

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

PROCEDURE FOR SURFACE PREPARATION AND PAINTING FOR STRUCTURAL STEEL & PIPING

meas re- &it# t#e #e"$ of !oating t#i!+ness ga ge after ! ring at ever% stage. A"" r ns an- sags s#a"" ,e ,r s#e- o t imme-iate"% or t#e $aint s#a"" ,e remove- an- s rfa!e re-$ainte-. After $ainting= $aint s#a"" ,e vis a""% !#e!+e- &it# regar-s to nfinis#es rfa!e= -ri$s= &rin+"es= $ee"ing= !re&ing= -e!o"o risation= strains= $in#o"es an- s$ra% - st &#ere t#ere are no mar+e- -efe!ts in a$$earan!e t#e $aint is a!!e$te- &it# res$e!t to meeting t#e (FT. 4#en $aint #as ,een -amage-= a"" -amage- an- "oose"% a-#ering $aint s#a"" ,e remove- an- s rfa!e !"eane- me!#ani!a""% to ,are meta". 0 rfa!e $re$aration of -efe!tive or -amage- areas s#a"" ,e e*ten-e- over t#e s rro n-ing so n- !oating for a minim m of 2@ mm on a"" si-es. Priming s#a"" ,e -one in t#e area &it# $rimer s$e!ifie- to t#e re8 ire- (FT. T#en 2n9 3r- !oat $aint s#a"" ,e a$$"ie- as $er s$e!ifi!ation. 0#o$ !oating of a"" mem,ers s#o "- ,e !om$"ete- ,efore ere!tion. T#e "eft o t $aint &i"" ,e $reserve- in a -r m &it# tig#t !over. 0!affo"-ing arrangement s#a"" ,e -one for $ainting of ere!te- $i$e"ines anstr !t ra" &or+s an- e8 i$ments. Fie"- $ainting of &e"- .oints s#a"" ,e -one after t#e !om$"etion of a$$"i!a,"e N(T an- #%-ro test. 86> C"$"u# 3" %&; /& I e&'%!%3/'%"& s%;& T#e stri$ !o"o r !o-ing s#a"" ,e in a!!or-an!e &it# t#e Ta,"e M G Pi$ing Painting 2o"o r !o-e of (E2O-R5-L-0P-2003 6Pro.e!t /enera" Pi$ing (esign an- Materia"s7. T#e t#ree stri$s 1@0mm &i-t# ea!# s#a"" ,e $ainte- over t#e fina" !oat. T#e t#ree stri$s s#a"" ,e $"a!e- ea!# H meters "engt# &#enever ne!essar% for i-entifi!ation :,ran!#es= va"ves= tan+s= at ! rves= !"ose to e8 i$ments= !"ose to entran!e an- e*it of e8 i$ments an- ,efore an- after !rossing of , "+#ea-;. A"" stri$ !o"o rs s#a"" ,e $ainte- or mar+e- ,% vin%" or PV2 ta$e= in a!!or-an!e &it# s$e!ifie- !o"o rs. F"o& -ire!tion s#a"" ,e an arro& mar+= !o"o rs of s#a"" ,e ,"a!+ or &#ite anin !ontrast to t#e !o"o r on &#i!# t#e% are s $erim$ose-. Line tags an- arro&s to in-i!ate f"o& -ire!tion s#a"" ,e $ainte- or mar+e- ,% vin%" or PV2 ta$e. T#e te*t #eig#t s#a"" ,e 20 mm for (N @0 $i$e si>es an- @0 mm for $i$e si>es a,ove (N @0. <ns "ate- $i$ing s#a"" a"so ,e i-entifie-. ?6 INSPECTION <ns$e!tion of s rfa!e $re$aration an- $ainting s#a"" ,e !arrie- o t as $er t#e <TP No. M201TPL-MPT-I-<TP-@001. M201TPL-MPT-N-PRO-8001 REV.A3 8

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

PROCEDURE FOR SURFACE PREPARATION AND PAINTING FOR STRUCTURAL STEEL & PIPING

?61 DE< POINT MEAS@REMENT (e& Point s#a"" ,e meas re- 3 times a -a% as a minim m an- re!or-s s#a"" ,e maintaine-. )efore an% !oating or $ainting a!tivities !ommen!e= t#e s ,strate tem$erat re s#a"" not 3 ?2 or "ess t#an t#e (e& $oint. ?62 S@RFACE PREPARATION -IS@AL INSPECTION 0 rfa!e $re$aration s#a"" ,e vis a""% ins$e!te- in a!!or-an!e &it# 00P2 V<0 1 9 3. T#e meas rement of s rfa!e $rofi"e s#a"" ,e as $er NA2E RP 028' or A0TM ( 111' an- <0O 8@02. A!!e$tan!e of t#e ,"ast !"eane- s rfa!e s#a"" ,e ma-e ,% vis a" !om$arison &it# An!#or Pattern 0tan-ar-s3 or J0 rfa!e Profi"e 2om$arator3. ?6+ DRY FILM T7ICKNESS Painte- area s#a"" ,e -evoi- of ,are meta" an- is free of #o"i-a%. T#e (FT re8 irements an- !o"o r !o-es s#a"" ,e a!#ieve- as $er t#e re8 irements. T#e (FT s#a"" ,e !#e!+e- in t#e s$ots at ran-om an- -o! mente-. ?6> AD7ESION TEST T#e a-#esion Test s#a"" ,e !arrie- o t in a!!or-an!e &it# A0TM (1@11 an<0O 1621. Ea!# !oat of a s%stem an- t#e !om$"ete s%stem s#a"" ,e vis a""% ins$e!tefor a-#esion an- s rfa!e im$erfe!tions. <f $on vis a" ins$e!tion "oss of a-#esion is s s$e!te- or fo n- in a $aint s%stem= an a-#esion test s#a"" ,e !arrie- o t. Test $"ates s#a"" ,e a-#esion teste- for ea!# $aint B !oating s%stem. 4#ere $ra!ti!a"= to avoi- -amaging t#e $aint on e8 i$ment= a test $"ate of t#e same materia" as e8 i$ment s#a"" ,e $re$are- an- $ainte- !on! rrent &it# t#e Tan+ ,eing $ainte-. T#e a-#esion test s#a"" ,e -one on t#e test $"ate after $aint is !om$"ete"% ! re-. T#e a-#esion test s#a"" ,e $erforme- on t#e test $"ate after a$$"i!ation of t#e $rimer to t#e stee" s ,strate an- after t#e s ,se8 ent !oats. A !ross ! t test or $ "" off test s#a"" ,e se- to !#e!+ t#e a-#esion of $rimer to s ,strate or inter !oat a-#esion. 106 DOC@MENTATION (o! mentation s#a"" ,e as fo""o& Refer <ns$e!tion an- Test P"an for 0 rfa!e Pre$aration an- Painting for str !t ra" stee" an- $i$ing M201TPL-MPT-I-<TP-@001.. Format for s rfa!e $re$aration an- Painting M201TPL-MPT-M-REP-3010 Rev. 22. M201TPL-MPT-N-PRO-8001 H REV.A3

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

PROCEDURE FOR SURFACE PREPARATION AND PAINTING FOR STRUCTURAL STEEL & PIPING

A-#esion Test Re$ort M201TPL-MPT-M-REP-6130 Rev A2. 2o"o r !o-ing 9 i-entifi!ation Mar+ re$ort M201TPL-MPT-M-REP-610@ REV A2. 116 PERSONNEL Peo$"es invo"ve1. 2onstr !tion Manager 2. Pro.e!t I2 Manager 3. IABI2 Engineer 1. 0ite Engineer @. K0E Engineer 6. I2 Assistant '. Foreman Ro"es 9 Res$onsi,i"ities G Refer Pro.e!t I a"it% P"an M201TPL-MPT-I-PLN-0001- Res$onsi,i"it% 9 A t#orit% se!tion. 1260 EA@IPMENT FOR CONST@CTION 2om$ressor a"ong &it# #ose an- no>>"es Ko$$ers. Paint agitators. Paint s$ra%ing e8 i$ment. (FT ga ge. 0 rfa!e Profi"e 2om$arators. 2"eaning too"s "i+e &ire ,r s#= s!ra$$ers= et!. Painting ,r s# an- ro""ers. K%grometer. 4FT ga ge.

M201TPL-MPT-N-PRO-8001 10

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