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INSULATION SPECIFICATION

THERMAL INSULATION OF HOT, HOT & COLD & COLD SURFACE

INCLUDING PERSONAL PROTECTION

This specification covers the requirement of therma insu ation! materia s metho" of app ication for e#terna insu ation of $enera hot! hot % co " an" co " equipment! pipin$ an" fitttin$s! equipment an" other proprietor& items etc' (or conservation of heat an" maintenance of operatin$ temperature an" persona protection'

CONTENTS
)' Scope an" Limitation *' +ateria s ,' Contractor-s Genera O.i i$ations' /' Genera requirement for Insu ation' 0' App ication for 1ot insu ation 2 In"oor % Out"oor 3' 4' App ication for Presona Protection' 5' App ication for Co " insu ation 2 In"oor % Out"oor 3' 6' App ication for 1ot % Co " Insu ation 2 In"oor 3 7' O8ner-s O.i i$ations' Anne#ture ) 9 Insu ation Thic:ness for 1ot Insu ation 2 I1 3 Anne#ture * 9 Insu ation Thic:ness for Co " Insu ation 2 IC 3 Anne#ture , 9 Insu ation Thic:ness for Persona Protection 2 IS 3

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Anne#ture / 9 Insu ation Thic:ness ;t&' for vesse s! co umns! tan:s! reactors % e#chan$er

1.0

SCOPE AND LIMITATIONS : This specification provi"es for the materia specifications! metho" of app ication for e#terna insu ation! c a""in an" se ection of t&pe of hot insu ation! of pipin$! fittin$s! vesse s! heat e#vhan$er! tan:s an" other vesse s to conserve operatin$ tremperature osses an" persona protection! The insu ation is require" to a the hot surfaces operation a.o.ve 4<= C an" the surface temperature is assume" to .e that of f ui" un"er norma operatin$ con"ition' Re:evant In"ian Stan"ar"s sha .e app ica. e in $enera for the insu ation'

2.0

MATERIALS : G ass 8oo >+inera 8oo +atress require" for hot insu ation sha .e of the .est qua it&' G ass 8oo sha .e of hi$h tensi e stren$th chemica & inert! non h&$roscopie an" fun$us>vermins proof' The materia sha .e non corrosive t&pe' It sha .e unaffecte" .& aci"ic son"itions an" .e suita. e for the temperature of surfaces to 8hich it is app ie"' The materia sha have "ensit& of )*< :$>m? an" therma con"uctivit& sha .e <'<,7 @ca >hr' m c= at mean temperature at 0<= C' A0<= C to *)<= Thispro"uct sha confirm to IS ,455' The first a&er of minera >8oo sha .e use" in case of B1ot % Co "C insu ation' Su.sequent a&er sha .e of thermoco e' Thermoco e materia s sha .e use" for co " insu ation' Thermoco e

insu ation sha .e of the .est qua it&' This materia sha .e se f e#tin$uishin$ t&pe' It is ri$i" an" stur"&! structura & stron$ an" "imensiona & sta. e' It sha possess hi$her compressive an" f e#ura >vermin proof' It sha .e unaffecte" .& aci"ic con"itions an" .e suita. e for the temperature of surfaces to 8hich it is app ie"' The materia sha have

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"ensit& of )6A*< :$>m? an" therma con"uctivit& of <'<*6 :ca >hr' m= C at )<= C' The insu ation sha .e suita. e for temperature ran$e of A0<= C to D*)<= C'

2.1

WIRE NETTING : The matteresses sha .e .ac:e" .& */ S'E'G' F *< mm $a avanise" iron he#a$ona 8ire nettin$ as per IS9,)0< or equiva ent'

2.2

SELF TAPPLING SCREWS : Pen hea"e" Ginc p aste" scre8s sha .e G'@'E' se f tappin$ Ro' 6 )>*C siGe'

2.3

BITUMEN : The hot 60>*0 .itumen sha confirm to ISA5<*A)45) 8hich sha .e app ie" .et8een t8o surfaces of termoco e at the surface covera$e rate of )'0 :$>cm? an" this sha inc u"e .oth surfaces in contact'

2.4

VAPOUR BARRIER : On & for co " insu ation 8ith thermoco e insu ation! a vapour .arrier of ,mm thic: sha i:ote .itumenous emu sion or equiva ent sha .e use"! fo o8e" .& fi.re $ ass c oth )< # )< mesh as reinforcement an" finishe" 8ith another ,mm a&er of sha i:ote .itumenous emu sion or equiva ent'

2.5

LACING WIRE : The acin$ 8ire use" for t&pin$ "o8n the mattresses sha .e of *< s8$ $a vanise" 8ire as per IS9*6< minimum U'T'S' *< Tonnes>s$' in'

2.6

CLADDING : A insu ation shou " .e finishe" 8ith meta c a""in$ ma"e of a uminium sheets of */ s8$ thic:ness for pipe ines an" ** G for vesse s>equipment thic:ness as per commercia $ra"e ,7A)75/ an" sha .e scre8e" at )0<mm centres a on$ on$itu"ina ap on &'

2.7

CEMENT PLASTER WITH PLASTER OF PARIS :

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Cement p aster in the ration of )9/ shou " .e use" for coverin$ the co " insu ate" pipes an" equipment' Cement p aster sha .e )*'0mm thic: app ie" in t8o a&ers an" .rin$ the secon" a&er to a smooth finish'

3.0 OBLIGATIONS : INSULATION CONTRACTORS GENERAL OBLIGATIONS : ,') ,'* ,', The entire Ho. must .e "one .& the contractor on & an" no su.contractin$ of 8or: sha .e permitte"' The contractor sha 8or: in accor"ance 8ith the specification! con"ition fo purchase or"er an" O8ner-s site ru es an" re$u ation' The contractor sha provi"e a materia s! too s! scaffo "in$ materia s pa is co rs an" p an:s! she" for stora$e of materia s! san" etc an" supervision necessar& for the satisfactor& comp etion of the insu ation contract' ,'/ Specia treatement! coatin$ etc sha .e app ie" strict & in accor"ance 8ith proce"ure ai" "o8n .& materia manufacturer-s instructions an" this specifications' ,'0 Each "a&-s app ication of insu ation is to .e 8eather proofe" overni$ht .& either fina protective coatin$ of some form of temporar& 8eather proof coverin$' The contractor sha :eep a so the Ho. site c ean ever&"a&' ,'4 ,'5 ,'6 ,'7 Eeather proofin$ sha .e carrie" out 8herever insu ation is stoppe"' Accomo"ation for 8or:ers an" supervisors' Cement sha .e supp ie" .& ven"or' Stu" 8e "in$ or an& other reniforcement that ma& .e require" to ho " the insu ations in position sha .e provi"e" at e#tra cost .& ven"or' 4.0 GENERAL REQUIREMENT FOR INSULATION : 2 (or equipment! vesse s an" pipesAin"oor % out"oor 3 /') Iefore startin$ an& insu ation 8or: the contractor shou " o.tain permission from consu tant>o8ner after h&"rau ic tests of equipment>vesse s or pipe is comp ete an" proper & fi#e" in the specifie" position'

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/'* The outer surface sha .e thorou$h & c eane" .& 8ire .rush to ma:e it free from ruse! oi ! $rease an" an&other forei$n materia ' /', The C'S' surface shou " .e painte" 8ith temperature resistance antiAcorrosion paint' A openin$s in vesse s! to8ers! an&other equipment an" pipin$ sha .e covere" to prevent the entr& of insua tion materia ' /'/ Name p ates! co"e inspecation p ates>stampin$s on equipment sha .e eft permanent & visi. e .& cuttin$ .ac: an" proper &n sea in$ the insu ation' /'0 Genera & va ves! f an$es an" manho es sha .e insu ate" 8ith remova. e meta .o#es secure" .& quic: re ease to$$ e c ips' +eta .o#es sha .e .ui t from ** s8$ a uminium sheets to IS95,5 Gr'N,A)>* 1' The f an$es an" va ves are to .e insu ate" usin$ remova. e .o# sections on & after h&"rau ica & teate"' /'4 Jen"or to provi"e remova. e t&pe insu ation for pipe f an$es an" va ves' 5.0 APPLICATION OF GLASS WOOL/MINERAL WOOL INSULATION FOR HOT INSULATION ( INDOOR OUTDOOR ! : 0') Outer surface of CS pipes an" equipment sha .e c eane" .& 8ire .rushin$ to ma:e it free from rust! oi ! $reases or other fori$n materia s' 0'* The CS surface sha .e painte" 8ith temperature resistance antiAcorrosive paint' This paintin$ sha .e "one .& the insu ation contractor' A openin$ in vesse s! to8ers or an&other equipment sha .e covere" to prevent the entr& of the insu ation materia ' 0', (i# prefa.ricate" G ass 8oo mattresses 8ith G'I' 8ire nettin$ on outersi"e of specifie" thic:ness as $iven in Anne#ure A I' 0'/ Iuttin$ a Hoints an" ace "o8n 8ith G'I' 8ire>A ' straps 0'0 The entire insu ation sha .e covere" .& a uminium sheet proer & $roove" an" over appe" so as to she" rain 8ater' Over appin$ of c a""in$ sha .e 0<mm on horiGonta runs of pipe an" arran$e" to she" 8ater' Simi ar & circumferentia Hoints in vertica pipe 8or: a so sha .e arran$e" to she" 8ater' A SS equipments>pipin$ sha .e 8rappe" 8ith <')mm A uminium foi .efore insu ation' ".0 INSULATION FOR PEDRSONNAL PROTECTION : 4') This thic:ness of insu ation sha .e *0mm in the temperature ran$e a.ove 4<= C for a the pipes an" vesse s' The insu ation sha .e carre" out on a a.ove mentione" surfaces 8ithin )7<< mm in hei$ht a.ove the operation p atform or finishe" f oor eve s on the p ant' #.0 APPLICATION FOR COLD INSULATION ( OUTDOOR INDOOR ! :

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5') Outer surface of CS pipes an" equipment sha .e c eane" .& 8ire .rushin$ to ma:e it free from rust! oi ! $rease of other forei$n materia s' 5'* The prepare" surface sha .e coate" 8ith hot .itumen of suita. e so vent free .itumen emu sion' 5', Thermoco e pipe sections of reqire" thic:ness as specifie" in Anne#ureAII coate" 8ith hot .itumen sha .e fi#e" 8ith circumferentia Hoints sta$$ere" an" a"Hacent section ti$ht & presse"' A tin Hoints sha .e sea e" 8ith hot .itumen' (or insu ation thic:ness upto 0< mm sin$ e a&er sha .e use" an" for more than 0< mm "ou. e a&er of thermoco e sha .e Hoine" usin$ hot .itumen' 5'/ A vapour .arrier a&er of KSha i:ote- .itumenous emu sion or equiva ent sha .e app ie" 8ith a smooth an" finishover the thermoco e s a.s>as referre" in *'/ pipe section on each a&er' 5'0 After each a&er of thermoco e provi"e vapour .arrier , mm thic: 8ith fi.re $ ass tissue 2 RP Tissue 3 an" fina a&er sha .e provi"e" 8ith fi.re $ ass , mm thic:' 5'4 The entire insu ation sha .e covere" .& cement p aster 8ith p aster of paris an" finishe" 8ith sha i:ote or equiva ent 8ater proofin$ paint' $.0 APPLICATION OF HOT AND COLD INSULATION ( INDOOR ONL% ! : 6') The thic:ness for hot an" co " insu ation sha .e as specifie" in Anne#ureAIII' 6'* Outer surface of CS pipes an" equipment sha .e c eane" .& 8ire .rushin$ to ma:e it free from rust! oi ! $rease or other forei$n materia s' 6', The CS surface sha .e painte" 8ith temperature resistance antiAcorrosive paint' This paintin$ sha .e "one .& insu ation contractor' A openin$s in vesse s! to8ers or an& other equipment sha .e covere" to prevent the entr& of the insu ation materia ' 6'/ (i# prefa.ricate" G ass 8oo mattresses 8ith G'I' 8ire nettin$ on outersi"e as per thic:ness specifie" in Anne#ureAIII' 6'0 Provi"e vapour .arrier of , mm thic: sha i:ote .itumenous emu sion or equiva ent sha .e use"! fo o8e" .& fi.re $ ass c oth )< # )< mesh as reinforcement an" finishe" 8ith another , mm a&er of sha i:ote .itumenous emu sion or equiva ent' 6'4 Thermoco e pipe sections of require" thic:ness as specifie" in Anne#ureAIII coate" 8ith hot .itumen sha .e fi#e" 8ith circumferentia Hoints sta$$ere" an" a"Hacent section ti$ht & presse"' A Hoints sha .e sea e" 8ith hot .itumen' (or insu ation thic:ness upto 0< mm sin$ e a&er sha .e use" an" for more than 0< mm "ou. e a&er thermoco e sha .e Hoine" usin$ hot .itumen'

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6'5 After each a&er of thermoco e provi"e vapour .arrier , mm thic: 8ith fi.re $ ass tissue 2RP tissue 3 an" fina a&er sha .e provi"e" 8ith fi.re $ ass , mm thic:' The entire insu ation sha .e covere" .& cement p aster 8ith p aster of Paris an" finishe" 8ith sha i:ote or equiva ent 8ater proofin$ paint' &.0 OWNER'S OBLIGATIONS : (o o8in$ free faci ities sha .e provi"e" near the 8or: site' 7') Open space for storin$ contractor-s materia s sha .e provi"e"' 7'* Eater an" E ectricit& supp &' 7', Sup & of cement' NOTE : )<' +o"e of measurement 8i .e as per IS95/),A)76) % IS95*/<A)76)' ))' Contractor shou " su.mit the cop& of the contract a.our icence to the personne Dept' .efore startin$ up the 8or:' )*' Contractor has to maintain certain re$isters un"er the contract % the same sha .e sho8n to the personne "epartment as an" 8hen as:e" for' ),' Contractor has to maintain certain re$ister un"er contract a.our act' )/' Contractors shou " comp & 8ith ESIS ru es an" cha an of ESI pa&ment shou " .e su.mitte" re$u ar & "urin$ the tenure of the contract' )0' Transportation for contractor-s cre8 an" their accomo"ation fee" ect' 8i .e arran$e" .& the contractor-s' )4' The rates quote" .& the contractor-s must .e inc usive of the fo o8in$ 9A )5' 1an"in$ an" transportation of a items at site' )6' Consuma. e materia s'

ANNE#URE - I
HOT INSULATION $ IH % : Recommen"e" thic:ness in mm for minara 8oo for various temperature' Densit& of +inera 8oo )*< :$>m?' Con"uctivit& <'<,7 :ca >hr' m = C' P&'( S&)( T*&+,-(.. &- //

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NI

4< TO )<<= C 50

)<< TO )/<= C 50

)/< TO )6<= C )<<

)6< TO *)<= C )<<

( at Surface

ANN#URE - II
COLD INSULATION $ IC % : T0'( O1 I-.2345&6--R&7&8 P63029(5*(-( F64/ 1umi"it& 9 7< Am.ient 9 ,<= C Ein" Je ocit& 9 L < OPERATING TE+PERATURE = C Nom' Dia' <'0 Pipe Inches '6/< *<'<<< % A.ove 0'< ,0 5< /'< TO A5'< 0< 70 A6'< TO A)6'< 4< )*0 A)7'< TO A,*'< 6< )4< A,,'< TO A/0'< 7< )7< A/4'< TO A4<'< ))< *,<

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*<'< ( at Sur'

5<

70

)*0

)4<

)7<

*,<