WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) In accordance with QW-200.

1, Section IX, ASME BPVC Company Name WPS No. PQR No. Welding Process Scope JOINTS (QW-402) Joint Design Root Space (A) Root land (B) Bevel Angle Backing Backing Material Retainer BASE METALS (QW-403) P. No. 8 Group No. Material Specification Chemical Analysis Mechanical Properties Base Metal Thickness Range Pipe Diameter Weld pass thickness < 13 mm FILLER METALS (QW-404) Specification No. (SFA) AWS No. (Classification) F-No. A-No. Size of Electrode / Filler Metal Filler Metal Product Form Supplemental Filler Metal Weld Metal Thickness Range Electrode Flux (Classification) Consumable Insert Powder Feed Rate Change of Alloy Element POSITIONS (QW-405) Position Welding Progression Position(s) of Fillet Type Temperature Range Time Range, min Time Range, max Cooling Loading / Unloading Temperature, Max GAS (QW-408) Shielding Gas Trailing Gas Backing Gas SINGLE "V "GROOVE JOINT 1.5-3MM 1.5-3MM 60 5 YES P.NO.8 NIL 1 ASTM A351 GR CF3M/CF8M AS PER SPECIFICATION AS PER SPECIFICATION 20THK Groove:N.A YES A5.9 ER316L 6 8 1.2mm WIRE N.A 20 mm MAX N.A
N.A

PPI/L&T/WPS/013

Precision profiles india , Chennai. Rev 0 PPI/L&T/PQR/013 Type: MANUVAL GMAW

Date Date

10/14/2013

Fillet Fillet

ALL SIZE ALL DIA

Fillet

NA

N.A N.A PREHEAT (QW-406) Preheat Temperature, min. Interpass Temperature, max. Preheat Maintenance

(Note: Welding Consumables manufacturer shall be as per L&T Approved List )

1G NA NA

30 C 150 C NIL

POST WELD HEAT TREATMENT (QW-407) Nil N.A N.A N.A N.A N.A Gas ARGON NA NA

Rate of Heating Rate of Cooling

Max. Max.

N.A N.A

% Composition / Mixture Welding Grade (no mixture)

Flow Rate(lpm) 10 _ 15

Form No: QP-051-R0

WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) In accordance with QW-200.1, Section IX, ASME BPVC ELECTRICAL CHARACTERISTICS (QW-409) Filler Metal Weld Pass Process
Classification Diameter (mm)

Current Type Polarity DC RP Amps (Range) 140 - 170 Volt (Range) 25-30

Travel Speed (range) (mm/min.) 150-230

Heat Input (max) (kJ/mm) 1.9

All Pass

GMAW

ER316L

1.2

Pulsing Current Heat input (max) Tungsten Electrode Size & Type Mode of metal transfer Electrode wire feed speed range TECHNIQUE (QW-410) String or Weave Bead Oriffice, Nozzle and Gas cup size Initial and interpass cleaning method Method of back gouging Oscillation Multiple or single pass (per side) Multiple or single layer Multiple or single electrode Electrode Spacing Welding Process Peening Use of thermal process

NA Ref Table Above NA Globular 4 - 6 m/min Both(Weave width not more than 12mm) 10 - 12 mm wire Brushing and Grinding Grinding NA Multiple pass Multiple layer Single NA GMAW Not allowed Nil

Note: The filler metal shall be stored, issued and controlled as per manufacturer's recommendation / L&T procedures.

Prepared by Rajesh. O PPI, Quality Assurance

Reviewed & Approved by E.X.Xavier PPI, Quality Manger

Form No: QP-051-R0

WELDING PROCEDURE QUALIFICATION RECORD (PQR) (QW-483) In accordance with QW-200.2, Section IX, ASME BPVC Company Name PQR No. WPS No. Welding Process Date of Welding JOINTS (QW-402) Joint Design Root gap / Space Root land Backing Backing Material Retainer Bevel Angle BASE METALS (QW-403) Material Specification Grade Larsen & Toubro Limited, Valve Manufacturing Unit, Coimbatore. Date Date Type Weld Shop

PREHEAT (QW-406) Preheat temperature Interpass temperature . Preheat Maintenance P.No to P.No 8 Gr. No. 1 0 Gr. No. 1 POST WELD HEAT TREATMENT (QW-407) Thickness of test coupon Temperature Diameter of test coupon Time Size (l x w x t) (mm) Cooling Weld pass thickness Rate of Heating Refer MTC enclosed for plates bearing Heat No 2N020 Rate of Cooling Loading / Unloading Temperature (max.) Plates of 40 mm used for qualification. FILLER METALS (QW-404) SFA Specification AWS Classification Filler Metal F-No. Weld Metal Analysis A-No. Filler Metal Product Form Size of Filler metal Weld metal thickness Refer Test Certificate. Batch No. C10074641 & C05072705 of D&H POSITION (QW-405) Position Weld Progression . TECHNIQUE (QW-410) Travel Speed String or Weave Bead Initial and interpass cleaning Method of back gouging Oscillation Multiple or single pass (per side) Multiple or single layer Multiple or single electrode Electrode spacing Welding Process Peening Use of thermal process GAS (QW-408) Gas Mixture composition(%) Flow Rate (lpm) 0 0

Shielding Gas Trailing Gas Welding Grade (no mixture) Backing Gas 0 ELECTRICAL CHARACTERISTICS (QW-409) Current (AC or DC) Polarity Amps (A) Root Passes Other Passes Tungsten Electrode Other Heat Input Volts (V)

Heat Input, kJ/mm.

Form No: QP-051-R0

WELDING PROCEDURE QUALIFICATION RECORD (PQR) (QW-483) In accordance with QW-200.2, Section IX, ASME BPVC TENSILE TEST (QW-150) Specimen No. Width, mm Thickness, mm Area, mm
2

Ultimate total load, kN

Ultimate unit stress, MPa

Type of failure & location

GUIDED-BEND TESTS (QW-160) Specimen Size (l x w x t) (mm) 300 x 40 x 10.0 Specimen Type and Figure No. Bend Angle

Diameter of roller (mm)

Result

TOUGHNESS TESTS (QW-170) Specimen Size Specimen No. Notch Location / Test Temperature
Impact Values, Joules ( for ref only )

Average

Lateral expansion, mm

Remarks

FILLET-WELD TESTS (QW-180) Results Penetration into parent metal Macro - Results OTHER TESTS Sl. No 1 2 3 Type of Examination Visual Examination Liquid Penetrant Examination Radiographic Examination Hardness (HV10) 4 Base Weld HAZ 5 Macro Examination Acceptance Standard / Requirement QW-302.4 Results of Examination

As per NACE MR0175/ ISO 15156-2 248 HV / 237 HB max 248 HV / 237 HB max 248 HV / 237 HB max Shall be free from defects

Average Average (weld top surface) Average

Welder's Name Identification No. Test Conducted by We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Prepared by

Reviewed & Approved by

Velusamy P L&T Valves, Quality Assurance

C.Raja L&T Valves, Quality Assurance

Form No: QP-051-R0

WELDER PERFORMANCE QUALIFICATION (WPQ) (QW-484A) In accordance with QW-301, Section IX, ASME BPVC WPQ No. Welder's Name Weld Shop TEST DESCRIPTION Identification of WPS followed Test Coupon or Production Weld Material Specification Base Metal Thickness Date of Welding Date Identification No. .

Grade

TESTING VARIABLES AND QUALIFICATION LIMITS Welding Variables (QW-350) Welding Process(es) Type (i.e.; manual, semi-automatic) used Backing (with / without) Plate or Pipe (enter diameter if pipe or tube) Base metal P-Number to P-Number Filler metal or electrode specification(s) (SFA) (info. only) Filler metal or electrode classification(s) (info. only) Filler metal F-Number(s) Consumable insert (GTAW or PAW) Filler Metal Product Form (solid/metal or flux cored/powder) (GTAW or PAW) Deposit thickness for each proces , mm Deposit thickness for each process (3 layers min) Position qualified (1G, 6G, 3F, etc.) Vertical progression (uphill or downhill) Type of fuel gas (OFW) Inert gas backing (GTAW, PAW, GMAW) Transfer mode(spray/globular or pulse to short circuit-GMAW) Current type/polarity (AC, DCEP, DCEN) RESULTS Visual Examination Results (QW-302.4) Liquid Penetrant Examination results(QW-195.2) Radiographic Examination results (QW-190) Mechanical Test conducted by Hardness Test conducted by Macro Examination conducted by Bend test results (QW-462.2) Type Result Type -

Actual Values

Range Qualified

Result -

Type -

Result -

Welding qualification conducted by -We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code. Prepared by Velusamy P Quality Assurance Reviewed & Approved by C Raja Quality Assurance

Form No: QP-051-R0