Turck Foundation FieldBus

Turck Foundation FieldBus

Jorge Garca Especialista en FF Turck Alemania.

Gerardo Sierra Lder FF - Turck Colombia.

Turck Foundation FieldBus

Puntos a Tratar. Introduccin Foundation FieldBus. Topologas de una red Foundation FieldBus. Componentes de una red Foundation FieldBus. Conexionado en una red Foundation FieldBus. Diagnostico sobre una red Foundation FieldBus. Muestra fsica de hardware y software Foundation FieldBus.

Turck Foundation FieldBus

Turck Foundation FieldBus

Complete portfolio for MAV

I/Os 4-20mA

Fieldbus

Fieldbus

POINT TO POINT!

POINT TO BUS!

BUS TO BUS!

V010 Processautomation

Hart?

Turck Foundation FieldBus

FOUNDATION fieldbus es un Bus Digital Bidireccional, conectado en un par de hilos en multi-drop. Es como la Red de rea Local (LAN) diseado para dispositivos de campo o instrumentos. Maneja una velocidad de 31.25 Kbps en una velocidad baja optimizada para automatizacin de procesos.

Aplica para reas Seguras ( Clase I Div. 2) Aplica para reas peligrosas (Clase I Div. 1) FOUNDATION fieldbus esta diseado para un control continuo y complejo. Maneja 32 Instrumentos a lo largo de la Red Control de campo. Soporta diagnostico avanzado y manejo de activos.

Ahorros y fuentes de problemas

Ahorro en:
Cableado Ensamble Proyecto Arranque

Fuentes de los principales problemas

DCS, Controles o instrumentos 6% Instalacin (Cableado y Drivers) 94% Fuente: Intech

Hart?

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Cual protocolo?

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Cual protocolo?

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Segment Design:

Segment A
Discretionary

Segment B
Generic Introduction

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Arquitectura FF

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Turck Foundation FieldBus

Perfil Uso de planta Productividad Disponibilidad Seguridad

Energia Materia Prima Espacio Personal Capital Costs

Source:: Bayer Technology Services 15

Turck Foundation FieldBus

rea Clase 1 Divisin 2 y Divisin 1

Soluciones en Conectividad

Foundation Fieldbus

http://www.fieldbus.org/

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V010 Processautomation

Ciclo de vida del proyecto:

Diseo Ambiente. Topologias de conexion. Seleccion de componentes. Comisionamiento. Configuracin de equipos. Operation Modificaciones. Expansiones. Mantenimiento.

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V010 Processautomation

Turck Foundation FieldBus

Diseando una Red FF

Proceso. Arquitectura Basica Criticidad de lazo. Ubicacin de los equipos. Ramas del sistema. Corrientes de las ramas. Ruta de los cables. Tiempo macro-ciclo. Comicionamiento, elctrico, electrnico, tierras. Seleccin de cableado. Protecciones.

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Arquitectura bsica

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V010 Processautomation

Turck Foundation FieldBus

Restricciones por la longitud del Cable

280 m H1 FIELDBUS INTERFACE 20 m 24 VDC BULK + 120 m T 60 m 50 m 20 m 400 m

T POWER CONDITIONER

El total de la longitud del segmento se limita a 1900 mts. El total del segmento se calcula por: Total de la longitud del segmento= Truncal + Disparos Truncal = 680m Disparos = 50 + 20 + 20 + 60 + 120 = 270m Total de la longitud del segmento = 950m

FOUNDATIONTM Fieldbus physical layer

T
Tree Topology

Junction box

Terminator

Trunks

Spurs

Bus with Spurs

Daisy Chain

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Generic Introduction

Turck Foundation FieldBus

Topologa de conexin rpida Instalacin Tpica

Fuente acondicionadora (redundante Caja de coneccion Brick

Trunk line

Terminador

Spurs

Class 1 Division 2

Turck Foundation FieldBus

Topologas Case1 Divisin 2 Opciones en Hardware

DPC System

QD

Gland Box

Div 2
NEMA 4

Arquitectura en Diversas reas de Proceso

Asset Management System Redundant DC bulk power DPC-System
lockfast FF HSE FD
Control System

Non-Hazardous Area
Multi-Barrier FISCO Power Supply

(with Repeater function)

Proposito General

Clase I,Div 2
CAU
DIS CON BEFOR

Clase I, Div 2

Clase I, Div 1

CAU
DIS CON BEFOR

CAU
DIS CON BEFOR

Clase I, Div 1

Turck Foundation FieldBus

Topologa FOUNDATIONTM Fieldbus

Intrnsicamente segura con Multibarreras

Acondicionadora de seal puede ser redundante

Salidas intrnsecamente seguras

Div 2

Div 1

ITC-ER/PLTC Div 2 Trunk Line

Turck Foundation FieldBus

Topologa FOUNDATION Fieldbus Intrnsecamente Seguras FISCO

FISCO Power Supplies RPC49-10 (with Repeater function)

Div 2 Terminator

Junction box Div 1

Div 1

Turck Foundation FieldBus

Tipos de Cable
Cable Type Type A Type B Description Shielded, twister pair Multi-twister-pair with shield Multi-twister-pair without shield Multi-core, without twister pairs and having an overall shield Size #18 AWG #22 AWG Max Length 1900 m (6232 ft) 1200 m (3936 ft)

Type C

#26 AWG

400 m (1312 ft)

Type D

#16 AWG

200 m (656 ft)

Grounding -You Choose:

Multi-Point Grounding

Alternative Grounding

Single Point Grounding

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Generic Introduction

Turck Foundation FieldBus

Instalaciones Foundation Fieldbus

Turck Foundation FieldBus

Field basado servicios de informacion Diagnostico de lazo Diagnostico De Planta
NIVEL 4

Diagnostico Del equipo

NIVEL 2 Diagnostico De la comunicacion NIVEL 1

NIVEL 3
Fisher

Fisher

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V010 Processautomation

DPC - Diagnostics Power Conditioner

Control System

Acondicionadora de Seal con Diagnstico para Foundation Fieldbus

Diagnstico del Bus HSE FF-Function blocks FF-Alarmas DTM DD Diagnsticos Avanzados Diagnsticos Continuos y en Lnea

Fieldbus structure:
Maintenance

HSE FD

4 Power Conditioner

Multi-barrier Power Conditioner EEx-e EEx-i

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V010 Processautomation

Fieldbus structure:
Maintenance

HSE FD Advanced Diagnostic Unit

4 Power Conditioner

Multi-barrier Power Conditioner EEx-e EEx-i

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V010 Processautomation

Physical Layer Online Diagnostics:

Monitoring electrical values including alarming voltage level bus power supply ambient temperature segment current load ripple noise jitter at each device signal level at each device Monitoring communication values address/ live list for devices on the segment Communication statistics frame errors PDU bus idle times cyclic and acyclic communication
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Bulk Power Supply for FF Power Supply

Suitable for DPC-49 Safety Power SELV IEC/EN 60950 Short circuit protected Output: 24VDC, 1,4A-20A Input: AC or DC DIN Rail Mounting (EN 50022)

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Products FF and Profibus PA

Bulk Power Supply for Power Conditioner

Suitable for RPC49-205 Safety Power SELV IEC/EN 60950 Short circuit protected Output: 32VDC/1,4A Input: 94V-265V AC DIN Rail Mounting (EN 50022)

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Products FF and Profibus PA

Power Conditioner RPC49-205

Redundant Voltage Supply Supply of 2 FF Segments 500 mA per Segment Diagnostic DIN Rail Mounting, IP20 switchable Terminator

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Products FF and Profibus PA

FISCO Power Supply

Input: 19,230 VDC Output:12,4 V ;120mA (IIC) bzw. 265 mA (IIB) Fieldbus repeater Switchable Terminator on System side Fieldbus Fix Terminator on Field side Switchable Systemside powered Zone 2

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Products FF and Profibus PA

DPC basic components

DPC-49-4RMB Modulrack for 4 redundant Segments

DPC-49-1RMB Modulrack for 1 redundant Segments

DPC-49-IPS1 Isolated Power Supply 800mA

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Products FF and Profibus PA

DPC Modulerack
Flexible by modularity Support 4 redundant segments Mix redundant and not redundant segments on the same modulerack Shielding concept Shield clamp Shield bus Shield terminal High availability Redundant power supply Overvoltage protection Passive modulerack

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Products FF and Profibus PA

Backplane DPC-49-1RMB
Backplane for two DPC-49-IPS1 modules to built a H1-segment Redundant H1-power supply Removable terminal blocks with screw connection Small footprint Separate case grounding and shield grounding Diagnostic on board Alarm contact

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Products FF and Profibus PA

DPC IPS1 isolated-power-supplies:

Voltage drops and current consumption are no issue High power 800 mA at 28 V. Extending lifetime and availability Redundancy through load sharing On board LED diagnostics

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Products FF and Profibus PA

Junction Box IP67

Aluminium Diecasting 4,6,8 Spurs Cage clamps Minifast 7/8 oder Eurofast M12 connection switchable Terminator changeable short circuit protection flex. Grounding Voltage monitoring Current monitoring

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Products FF and Profibus PA

DPC HSE Field-Device:

Diagnostics and alarming in realtime field device Up to 16 segments per field device Enabling system integration using open industry standards Proactive Diagnostics physical diagnostics protocol statistics

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Products FF and Profibus PA

Junction Box IP20

Aluminium Diecasting, Steanless Steel 4,6,8,12 Spurs Cage clamps or removable pressure clamps Minifast 7/8 oder Eurofast M12 connection switchable Terminator changeable short circuit protection flex. Grounding Voltage monitoring Current monitoring

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Products FF and Profibus PA

Junction Box IP20, IP67

IP20

IP67

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Products FF and Profibus PA

MDB complete galvanic isolation

Installation in explosion hazardous areas (zone 1) EEx e power supply Central and local segment structure 4 or 8 intrinsically safe EEx ia outputs each 40 mA Galvanic isolation: Trunk Spurs Spurs Spurs (MBD48/49) FISCO and entity conform outputs Short-circuit protected spurs with current limit Short-circuit indication via LEDs Fieldbus Switchable terminating resistors Degree of protection IP66

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Products FF and Profibus PA

Fieldbus indicator

Fieldbus indicator for FF or PA displaying up to 3 Process values Bargraph Listener, non Field Device Adsress 5-Number 30mm high Display administrable displaying cycle 10 mA power consumption easy to use

Installation:
Zone 1
Zone21 IP66

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Products FF and Profibus PA

FF/PA Cable

Bulk cable (on cable drum) 5 types for various applications

Cable FBY../SD - Standard cables Cable FBY../LD - Long distance cables Cables 483, 493 - Standard US cables Cable 482A, 492A - Armorfast cables Cable FB4910, FB4911 - Marine cables
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Connector as mounting flange

FSV FKV RSFV

RKFV

RSCV

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Products FF and Profibus PA

Terminating resistors

100 Ohm 1 mF

M12 and 7/8"

IS version also available! (for FF not in M12)

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Products FF and Profibus PA

Field-wireable connectors

Variants: M12 und 7/8 Straight and angel Coupling nut in stainless steel or AL eloxiert Complete shielded

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Products FF and Profibus PA

End caps

M12

7/8

Variants: M12 und 7/8 Material stainless steel With and without

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Products FF and Profibus PA

Customized multibarrier

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Products FF and Profibus PA

Turck Foundation FieldBus

Cul es la Posicin de Turck