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Hydraulik & Maschinenbau Buxtehude GmbH

Instruction Manual Techn. Description of Overhead Travelling Crane 2,5 to-7,36m

HMB-order: 2126 Aker Finnyards Order: 120294/ 1352 NB 1352

Contents
Important informations for the operator Technical data / rope specification L.4.0307.0600.02 (1) Maintenance hints How to order spares 1 2

Electrical System, acc. to Drg. No. L.4.0307.5700.01 (4) L.4.0307.5700.10 (4) Hydraulical System, acc. to Drg. No. L.4.0307.4900.00 (2) Drawings and details of components L.4.0307.1100.01 (0) Overhead travelling crane 0.0.0300.2500.08 (1) Hoisting Winch 0.0.0300.2600.07 (2) Preload Roller L.4.0307.1112.00 (4) Fhrungsrolle 113 L.4.0307.1117.00 (4) Laufrolle 113 0.0.0300.3100.00 (3) Lower Block 0.0.0100.2000.02 (4) Rope Sheave 0.0.0020.4000.00 (3) Plunger Cylinder L.4.0307.7100.00(2) Limit switch for travelling

-2The crane motions can be operated simultaneously with reduced speeds. The crane only be used within the specified LOAD RANGE only. Whilst the ship is at sea the crane has to be stowed and locked in sea locking device. The runner has to be tightened with its hooks to the highest position. For ventilation and expansion of the oil level the oil tank has to be continuously open by the air pipe on the upper side of the tank. After running of appr. 3 min. without any control motion, the E-motor is switching off, to safe the hydrl. circuit against overheating.

Bb
L
22

L L
6

-L1 2 C L - L2 -L 6 - L1 7 - L2 2 Deck 5

Stb

Y
(1) Pump unit with electr. switch box (2)

3
C L

A
Remote control

6
Deck 4

Cross - Section A - A
Deck 5 scale ca. 1:10

Detail Z

M1:5 - L22 / L 22 - L1 2 / L 1 2 - L2 / L 2

Detail Y

M1:5

W
HEM 140

Connection point of run-way girders

- L6 / L6 - L17 / L17

Cross - Section B - B
M1:5

8 Cable inlet a=10 "H"

8 4 4

10 9
"H" 8

8 a=10 4 4

8 9
8 8 8

H1 lowest point pump unit

"T"

"T"

welded around

flat grinded

B
cable drum

B Dimension of "H" to be measured by Yard NB 1352 B A "T" Sb

FR 3 1 0

FR 3 0 9

C L

FR 3 0 8

FR 3 0 7

150

250

150

250

150

150

250

150

250

150

L2 2 PS

L1 7 L1 2

L6

L2 CL

2 - L - L6 - L1 2 - L 1 7 - L2 2

10
L2 2 A Bb PS
L L L L L C L

9
Bb

Stb Sb
-L -L -L -L -L

L.4.0307.0600.02(1)
Overhead-Traveling Crane SWL 2,5T - 7,36M
Installation of

2127

/ 2,5 T - Overhead Deck Crane Distances to the Runway - Girder

M%

2127 K

Hydraulik & Maschinenbau Buxtehude GmbH

Hydraulik & Maschinenbau Buxtehude GmbH

TECHNICAL DATA SHEET order 2127 Overhead Travelling Crane drawing L.4.0307.0600.02 (1)

working load outreach hoisting speed travelling speed hoisting height Install. E-motor max. power consumption heel trim total weight main supply operating temperature humidity

(to) (m) (m/min) (m/min) (m) (kW) (kW) () () (kg) (V/Hz) (C) (%)

2,5 7,36 (3,2m over board) 0 25 0 15 18 16 S1 20 S6 15% 5 2 appr.9.000incl. runway girder 440 / 60 -20 - 45 95

23:08:04

Hydraulik & Maschinenbau Buxtehude GmbH

Section 3 Maintenance Hints

12 weeks

lubricate the following: bearings of jib rollers cylinder and bearings of hook lockings load swivel with rope sheave, winch-preload axles and bearings rope sheaves

After lubricating, it is important to move the crane-parts and than repeat the lubrication process. Oil level of the hydrl. system has to be checked by the level gauge glass. To fill or let out oil the tank is equipped with a stop-valve (pos.4 of the hydrl. diagram) The filling capacity is correct when oil is shown in the lower glass. Never fill more than the upper glass shows oil.

hydraulic oil

The oil charge should be changed every 12 months. The oil charge f the travelling and hoisting gear is filled for life-time in acc. to the crane group.

oil quantities

hydraulical system hoist gear box travelling gear box

appr. 250 l appr. 4l appr. 1,5 l

For recommended lubricants see next page.

Hydraulik & Maschinenbau Buxtehude GmbH

Schmierstoffempfehlung: Standard fr alle Antriebe bei allen auftretenden Umgebungstemperaturen Recommended Lubricants: standard for all drives during all possible ambient temperatures

OELFLLUNG / OIL FILLING


Stockpunkt Pour point min. Viskositt Kin. viscosity cSt/40C Visk. Index Visc. index min.

Oelqualitten Oil qualities

Shell
hydrl. Kreislufe hydrl. circuits -40C Stirnrad- und Planetengetriebe Spur gear boxes and planetary gears -30C Schneckengetriebe Worm gear boxes -30C 460 160 Omala HD 460 220 140 Omala HD 220 46 150 Tellus T 46

ESSO

Mobil

Texaco

BP

Univis N 46

DTE 15M

Rando HDZ 46

Barton HV46

---

Mobilgear SHC 220

Pinnacle EP 220

Enersyn HTX 220

---

Mobil SHC 634

Pinnacle EP 460

---

FETTSCHMIERUNG / GREASING
Tropfpunkt dropping pt. Gleitlager und offene Antriebe Bearings and open drives Seiltriebe rope drives 185C Penetration penetration ca. 250 wasserresistent waterresistant yes

grease qualities
Molylube 126 EP

Ceplattyn 300

19.07.04

Hydraulik & Maschinenbau Buxtehude GmbH

Ordering spare parts

It is essential that, when ordering spares, the following information is supplied with each order: Type of crane Contract number Drawing number Part number of drawing if possible special hints of defect

Hydraulik & Maschinenbau Buxtehude GmbH

Section 4 Principal of electrical control drawing L.4.0307.5700.01(4)

The electrical equipment for crane operation mainly exists of pumpmotor, switch box and portable control desk. The electrical wiring consists of the following sections: Power circuit for pump motor Heating Control circuit for electronic current-regulator

For starting the unit it is necessary to swtich on the main power supply in separate compartment. The crane is equipped with a sea locking device controlled with a safety switch. Before the pump can start, the sea locking device must be released. After having released the EMERGENCY OFF button (SO) you can start the pump unit by START-button (S1) and indication lamp (H1) will signalize running motor by permanent green light. Normally now the crane is ready for operation. By means of the defined control levers you can operate crane movements into either direction. R1 R2 S3 starts travelling starts hoisting/lowering direction of operating side (PS, Stb)

The travelling drive is protected by limit switches for left and right position (B1, B2). The hoisting winch is protected by limit switch for highest and lowest hook position (S4, S5). However, inherent ramp-functions of the electronic integrator (A2) will allow smooth response of movements. Description of the integrator for control see next pages.

-2-

-2-

During crane operation power supply for anti-condensation heating of motor (E2) and switch box (E1) is interrupted. To safeguard the electric motor and the hydraulic circuit against overheating the system is protected by time relay (K4); the running time will be interrupted by center switches of (R1.1/R1.2) , unloaded running time 3 min. appr.

The oil level (NV) and oil temperature (C) is checked by switch and relay (K2), this gives fault-alarm by signal lamp (H2) only.

To set off the crane press STOP/EMERGENCY-OFF push button (SO) until it snaps into locked position.

R6

R5

Hydraulik & Maschinenbau Buxtehude GmbH

L.4.0307.5700.01(4)

01 04

E-Schaltplan E-Diagram

Hydraulik & Maschinenbau Buxtehude GmbH

L.4.0307.5700.01(4)

02 04

E-Schaltplan E-Diagram

Hydraulik & Maschinenbau Buxtehude GmbH

L.4.0307.5700.01(4)

03 04

E-Schaltplan E-Diagram

Hydraulik & Maschinenbau Buxtehude GmbH

L.4.0307.5700.01(4)

04 04

E-Schaltplan E-Diagram

Hydraulik & Maschinenbau Buxtehude GmbH


Zeichnungs- Nr. /Drawing No Benennung / Description
Bl./Page

Klassifizierung Classification

L.4.0307.5700.01 (4)
Baugruppe/Section Stck /BG /Pc./Section

Auftrags- Menge Commission- Quantity

Auftrags- Nr. Commission- No.

2127
Ausgabe / Edition Kunde

E - Diagram
Stck pcs

von Bl. of page

Verteilung/ Distribution

TB

AV/K

Werkst.

57
Pos. Zeichnungs- Nr./Drawing No.

00
Abmessungen / Dimensiones
Werkstoff DIN; Material (Abn.n.DIN50049) Bemerkungen Gewicht Remarks Weight (kg)

1 2 R6 4 Q1 5 K1 7 H1 7 H2 8 K2 - 10 9 A2 10 S0 11 A1 12 S1 14 T2 14 T1
Seite/ page 1 of 2

1 1 1 1 1 1 8 1 1 1 1 1 1

housing AE 1050 switch box heating SK 3115 main switch VCF3 main contactor + auxiliary contactor LC1D40M7 + LA D22 lamp ZB2 - BV 6 lamp ZB2 - BV 6 Auxiliary relay + relay socket R.T 1.3.024 Electronic card Typ 092836 emergency stop push button XB2 - B4885 thermistor LT3-SA00MW push Button XB2-BA31 control transformer ST 160 / 4 / 2x115 control transformer red green

Rittal RAL 7032 Rittal Telemecanique Telemecanique Telemecanique Telemecanique


Tele

IEN Telemecanique Telemecanique Telemecanique Block Block

2127-L-0-1-0106-5700-01(4)-E-Schaltplan-Englisch / 17.05.2005

Hydraulik & Maschinenbau Buxtehude GmbH


Zeichnungs- Nr. /Drawing No Benennung / Description
Bl./Page

Klassifizierung Classification

L.4.0307.5700.01 (4)
Baugruppe/Section Stck /BG /Pc./Section

Auftrags- Menge Commission- Quantity

Auftrags- Nr. Commission- No.

2127
Ausgabe / Edition Kunde

E - Diagram
Stck pcs

von Bl. of page

Verteilung/ Distribution

TB

AV/K

Werkst.

57
Pos. Zeichnungs- Nr./Drawing No.

00
Abmessungen / Dimensiones
Werkstoff DIN; Material (Abn.n.DIN50049) Bemerkungen Gewicht Remarks Weight (kg)

14 T1 16 F4 16 F2 17 V1 18 F1 19 F3 20 F5

1 1 1 1 1 1 1

Block

ST 160 / 4 / 24 protection switch GB 2 CD12 motor protection switch GV2 ME04 Rectifier 30V 10A GV3 ME63 protection switch GB2 CD07 protection switch GB2 CD09
Telemecanique Telemecanique R+S Telemecanique Telemecanique

183-4242
Telemecanique

motor protection switch

Seite/ page 2 of 2

2127-L-0-1-0106-5700-01(4)-E-Schaltplan-Englisch / 17.05.2005

Hydraulik & Maschinenbau Buxtehude GmbH

Section 5 Description of hydrauliccircuit in acc. to drawing no. L.4.0307.4900.00(2)

The system is powered by a load sensing pump (2). The functions are as follows:

- hoisting winch - travelling gear

All systems operate on the open circulation method.

The manual/electr-hydrl. operated directional control valve (1), two sections, distributes the oil-flow in dependence of the control-valve into the chosen circuit. In 0-position of the control valve the oil charge is reduced to a minimum. The back flow goes to the preload-valve (8). The preload arise up to appr. 5 bar.

The hoisting winch circuit consists beside the pump (2) and the directional valve section (1.2) by overcenter valve (12), motor (15) with brake (14) as way-change valve (13).

The open circulation circuit works with the overcenter valve (12). This valve is coupled directly to the motor . The overcenter valve is controlled by the lowering oil pressure and provides controlled lowering of the load. In case of power failure valve (12) closes due to loss of operating pressure and the winch is brought to a halt. The spring loaded

-2-

-2-

brake acts directly as a purely mechanical device to stop the winch drum. The spring loaded multi-plate brake, integrated in the gearbox, is automatically operated by the way-change valve (13). In the way of hoisting the oil flow goes directly through the non-return valve inside of the overcenter valve (12) to the motor.

For complete oil supply on the low pressure side of the motor (15) the system is provided with preload-valve (8) to secure appr. 5 bar circuit pressure in way to the filter (9).

The hoisting winch is equipped with limit switches for the lower hook position.

The travelling system consists of a hydraulic drive motor (20) with its multi plate brake and planetary gearbox. As the system is to operate in both directions (right and left) the circuits are secured by throttel valve (17). The control of the multi plate brake is controlled by the waychange valve (18).

To operate the winch on PS resp. Stb-side the sheave blocks are locked by locking devices, hydrl. operated by cylinder (10), controlled by valve (11).

37 H L 41 42
X

40 34 35 39 36 38

33

43 44

Ls RHD 20S

30

Ls P R

31 32

* Anschlu Nothandpumpe

Hydraulik & Maschinenbau Buxtehude GmbH

Hydraulik & Maschinenbau Buxtehude GmbH


Zeichnungs- Nr. /Drawing No Benennung / Description
Bl./Page

Klassifizierung Classification

L.4.0307.4900.00(2)
Baugruppe/Section Stck /BG /Pc./Section

Auftrags- Menge Commission- Quantity

Auftrags- Nr. Commission- No.

2127
Ausgabe / Edition Kunde

Hydraulik - Diagram
Stck pcs

von Bl. of page

Verteilung/ Distribution

TB

AV/K

Werkst.

49
Pos. Zeichnungs- Nr./Drawing No.

01
Abmessungen / Dimensiones
Werkstoff DIN; Material (Abn.n.DIN50049) Bemerkungen Gewicht Remarks Weight (kg)

1 2 3 4 5 6 7 8 9 10 11 12 13
Seite/ page 1 of 4

1 1 1 1 1 1 1 3 1 2 1 1 1

2-fold Proportinal-Valve 1.1 - 1.2 L - S Pump PV 15 Oil tank, included in subgroup 16 1/2" Ball valve 16bar Thermo switch 70 Niveau switch Air plug 1/2" Non - return valve 1" 0,5 bar Filter UC MX 1518 - 101 Plunger cylinder 4/2 - Control valve NG 6, 24= with base plate Overcentre valve 1 CE 30 Change valve WV8l

Brevini Denison

Feil

HMB Feil UCC HMB Bolz Integrated Hydraulik Feil 2102-L-4-0307-4900-00(2)--Hydraulik-Diagramm-Englisch / 17.05.2005

Hydraulik & Maschinenbau Buxtehude GmbH


Zeichnungs- Nr. /Drawing No Benennung / Description
Bl./Page

Klassifizierung Classification

L.4.0307.4900.00(2)
Baugruppe/Section Stck /BG /Pc./Section

Auftrags- Menge Commission- Quantity

Auftrags- Nr. Commission- No.

2127
Ausgabe / Edition Kunde

Hydraulik - Diagram
Stck pcs

von Bl. of page

Verteilung/ Distribution

TB

AV/K

Werkst.

49
Pos. Zeichnungs- Nr./Drawing No.

01
Abmessungen / Dimensiones
Werkstoff DIN; Material (Abn.n.DIN50049) Bemerkungen Gewicht Remarks Weight (kg)

13

Feil

Seite/ page 2 of 4

2102-L-4-0307-4900-00(2)--Hydraulik-Diagramm-Englisch / 17.05.2005

Hydraulik & Maschinenbau Buxtehude GmbH


Zeichnungs- Nr. /Drawing No Benennung / Description
Bl./Page

Klassifizierung Classification

L.4.0307.4900.00(2)
Baugruppe/Section Stck /BG /Pc./Section

Auftrags- Menge Commission- Quantity

Auftrags- Nr. Commission- No.

2127
Ausgabe / Edition Kunde

Hydraulik - Diagram
Stck pcs

von Bl. of page

Verteilung/ Distribution

TB

AV/K

Werkst.

49
Pos. Zeichnungs- Nr./Drawing No.

01
Abmessungen / Dimensiones
Werkstoff DIN; Material (Abn.n.DIN50049) Bemerkungen Gewicht Remarks Weight (kg)

14 15 16 17 18 19 20 21 22

1 1 1 2 1 1 1 1 1

Brake, integraded on gear box Motor SAM HPR 50cm Throttel non - return valve 1/4" F 400 SF Throttel non - return valve 3/8" F 600 SF Change valve WV8l Brake, integraded on gear box Change motor SAM AR 50 Female - Quick connection 3/8" for hand - pump Male - Quick connection 3/8" for hand - pump

Brevini Brevini Parker Parker Feil Brevini Brevini

Gewicht/Weight 2% Zuschlag ges. Gewicht / Weight

Seite/ page 3 of 4

2102-L-4-0307-4900-00(2)--Hydraulik-Diagramm-Englisch / 17.05.2005

Hydraulik & Maschinenbau Buxtehude GmbH


Zeichnungs- Nr. /Drawing No Benennung / Description
Bl./Page

Klassifizierung Classification

L.4.0307.4900.00(2)
Baugruppe/Section Stck /BG /Pc./Section

Auftrags- Menge Commission- Quantity

Auftrags- Nr. Commission- No.

2127
Ausgabe / Edition Kunde

Hydraulik - Diagram
Stck pcs

von Bl. of page

Verteilung/ Distribution

TB

AV/K

Werkst.

49
Pos. Zeichnungs- Nr./Drawing No.

01
Abmessungen / Dimensiones
Werkstoff DIN; Material (Abn.n.DIN50049) Bemerkungen Gewicht Remarks Weight (kg)

Seite/ page 4 of 4

2102-L-4-0307-4900-00(2)--Hydraulik-Diagramm-Englisch / 17.05.2005

A E B F 10 9 8 G Schnitt B - B
M 1:2,5

C 10

G D C

30 E 1 Tank + Hydr. Unit A F 22 8

37 23 20 31 32 36 35 39 12 3 C L 14,40 42,45 Schnitt A - A


M 1:2,5

Schnitt D - D
M 1:2,5

Schnitt C - C
M 1:2,5

1 3 35 38 18 48 39 17 35

39

38

4 40
Innenkante HEM 140

38

25

51 26

24

15 50 16

Schnitt F - F
M 1:2,5

Schnitt G - G 11
M 1:2,5

28

27

43,49 5 Schnitt E - E
M 1:2,5

44

1 3 35

39

38 34

19,46,47

Achtung: Auftragsabhngige Stcklisten beachten

A t t e n t i o n : P a y a t t e n t i o n t o t h e ma t e r i a l l i s t d e p e n d i n g o n t h e o d e r n o .

L. 4. 0307. 1100. 01( 0)


Overhead - Traveling crane SWL 2,5T - 7,36M
Auftrag 2127 ab Ausgabe 05 H y dra uli k & M as c hin enb au Bu x t e hude G m bH

Assembly list of mechanical parts


according to drawing L.4.0307.1100.01(0) Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
See - Zurrung eigene Stckliste Bolzen mit Splintlcher Rd. 30h11 - Lg. 147 FM Bolzen fr Seilscheibe eigene Stckliste Laufrolle 113 fr Laufradbrcke Rd. 130 - Lg. 70 FM Laufrolle 113 Rd. 115 - Lg. 54 FM Bolzen fr Laufradbrcke Rd. 90h6 FM - Lg. 279 FM Achse fr Fhrungsrolle Rd. 70 FM - Lg. 169 FM Achshalter fr Fhrungsrolle Fl. 30 x 8 - Lg. 100 FM Fhrungsrolle 113 Rd. 115 - Lg. 95 FM Deckel fr Fhrungsrolle Rd. 110 - Lg. 6 FM Scheibe fr Getriebehalterung Rd. 40 - Lg. 8 FM Scheibe Rd. 70 - Lg. 37 FM

Description
Tank und Hydraulik-Einhet eigene Stckliste Ausleger eigene Stckliste Laufradbrcke eigene Stckliste Seilscheibe kompl. 170 / 195 eigene Stckliste Getriebe - Halterung eigene Stckliste Winde 3,0 T eigene Stckliste Andruckrolle eigene Stckliste Unterflasche SWL 3,0 T eigene Stckliste Hydr. - Zylinder, Plunger 20 - 20 Hub eigene Stckliste Verriegelung fr Ladehaken , komp. eigene Stckliste

Supplyer HMB HMB HMB HMB HMB HMB HMB HMB HMB HMB

Type o. Drawing o. following

L.4.0307.1400.01(1) L.4.0307.1400.10(3) 0.0.0100.2000.02(4) L.4.0307.2201.00(3) 0.0.0300.2500.08(1) 0.0.0300.2600.07(2) 0.0.0300.3100.00(3) 0.0.0020.4000.00(3) L.4.0304.8500.00(3)

HMB HMB HMB HMB HMB HMB HMB HMB HMB

L.4.0307.1112.00(4) L.4.0307.1113.00(4) L.4.0307.1114.00(4) L.4.0307.1115.00(3) L.4.0307.1116.00(4) L.4.0307.1117.00(4) L.4.0307.1118.00(4) L.4.0307.1119.00(4) L.4.0307.1120.00(4)

HMB HMB HMB

L.4.0307.8500.10(2) N 3300 - 109 N 3600 - 21

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Bundbuchse mit Schmiernute Rd. 110 / 90 FM - Lg. 83 FM Distanzhlse Rd. 60 - Lg. 27,4 FM Koaxialgetriebe EM 1010 - Mr - 7, 1-FL 620 / 010 Hydraulikmotor 448 / S08H / 05CC Typ: SAM AR50, AR50 NC25

HMB HMB Brevini Brevini

N 2600 - 77 N 1600 - 66

Drahrseil Python 505 10mm - Lnge 64m Ladehaken - Wirbel Nenngre 2 to Schkel Form B Nenngre 2 to

znk 1960 sZ

standard standard standard


82018 82101

Rillenkugellager 6009 - 2RS1

standard

Splint 8 x 45 Sicherungsring 45 x 1,75 Sicherungsring 75 x 2,5 Flachschmierkopf R 1/4"

standard standard standard standard

94 / MS 471 / F St 472 / F St 3404 / Ms

Achshalter 40 x10 Scheibe 8,4

standard standard

15058 / St 37-1 125 / St gal. Zn

6kt. Schraube M 16 x 20 6kt. Schraube M 16 x 60 6kt. Mutter M 16 6kt. Schraube M 8 x 16 6kt. Schraube M 8 x 30 6kt. Schraube M 12 x 20 6kt. Mutter M 30

standard standard standard standard standard standard standard

933 / 8.8 gal. Zn 931 / 8.8 gal. Zn 934 / 8 gal. Zn 933 / 8.8 gal. Zn 933 / 8.8 gal. Zn 933 / 8.8 gal. Zn 934 / 8 gal. Zn

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