Canon PD-F1sm

PAPER DECK-F1
REVISION 0
CLICK HERE FOR PARTS CATALOGUE
OCT. 2000
COPYRIGHT 2000 CANON INC.
FY8-13GL-000
CANON PAPER DECK-F1 REV.0 OCT. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
Scope of Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the content of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new editions of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names described in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT 2000 CANON INC. Printed in Japan Imprim au Japon
CAUTION
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
INTRODUCTION
1 Symbols Used
This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet. Indicates an item intended to provide notes assisting the understanding of the topic in question. Indicates an item of reference assisting the understanding of the topic in question.
Memo
REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Refers to the Copier Basics Series for a better understanding of the contents.
CANON PAPER DECK-F1 REV.0 OCT. 2000
INTRODUCTION
2 Outline of the Sevice Manual

This Service Manual contains basic information needed to service the Paper Deck-F1 in the field, conducted for the purpose of maintaining its product quality and a specific level of performance. This Service Manual consists of the following chapters: Chapter 1 General Description, shows the features and specifications of the machine, as well as the names of parts and how to operate it. Chapter 2 Operations and Timing, explains the mechanical and electrical systems of the machine by function in relation to the principles of operation and timing at which they are driven. Chapter 3 Mechanical Systems, shows how to disassemble/assemble the machine and make adjustments. Chapter 4 Installation, provides step-by-step instructions for installing the machine. Chapter 5 Maintenance and Inspection, provides tables of periodically replaced parts and consumables/durables and a scheduled servicing chart. Chapter 6 Troubleshooting, contains troubleshooting tables and diagrams of electrical parts, lists of VRs, LEDs, and check pins by PCB, and an outline of self-diagnosis. In addition an appendix is added to offer a general timing chart, list of signals/abbreviations, general circuit diagrams, and PCB diagrams. The machine comes with an Installation Procedure. Refer to the instructions in the booklet when installing the machine.
ii
INTRODUCTION
The following rules apply throughout this document: As a rule, the descriptions in this documentation are based on the following: 1. As needed, the work of each function and its relationship with electrical and mechanical parts is explained; where applicable, the timing at which associated parts are driven are also outlined. In a diagram, the symbol indicates a path of mechanical drive; the symbol accompanied by a notation indicates the flow of an electrical signal. The expression power-on means turning on the power switch, closing the front door, and closing the delivery door so that the parts of the machine are supplied with power. 2. In a digital circuit, the state of a signal is indicated by 1 if its voltage level is high and by 0 if low. The level of voltage, however, differs from circuit to circuit. The machine uses a CPU; however, since the internal functions of a CPU is outside the scope of a service person, detailed explanations are omitted from descriptions. In this document, a circuit diagram may cover from sensors to inputs of a controller PCB or from outputs of a controller PCB to loads, or may be a functional diagram. The descriptions of the machine are subject to change for product improvement, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to be fully familiar with the contents of this Service Manual and Service Information bulletins to develop a good understanding of the machine, equipping themselves with the ability and skill to identify faults and to maintain the machine in good order.
iii
INTRODUCTION
iv
CONTENTS
Contents
CHAPTER 1 GENERAL DESCRIPTION
1 Features ............................................... 1-1 2 Specifications ...................................... 1-2 3 Names of Parts .................................... 1-3 3.1 External View ............................. 1-3 3.2 Cross Section ............................. 1-4
CHAPTER 2 OPERATIONS AND TIMING

1 Basic Construction .............................. 2-1 1.1 Functional Construction ............ 2-1 1.2 Outline of Electrical Circuitry ... 2-1 1.3 Inputs to and Outputs from the Deck Driver PCB ....................... 2-2 1.3.1 Inputs to the Deck Driver PCB (1/2) ............................. 2-2 1.3.2 Inputs to the Deck Driver PCB (2/2) ............................. 2-3 1.3.3 Outputs from the Deck Driver PCB (1/1) ................. 2-4 2 Pickup/Feed System ............................ 2-5 2.1 Outline ........................................ 2-5 2.2 Pickup Operation ........................ 2-5 2.3 Detecting Paper .......................... 2-7 2.3.1 Detecting the Presence/ Absence of Paper ................. 2-7 2.3.2 Switching the Paper Size ...... 2-7 2.3.3 Detecting the Level of Paper .................................... 2-8 3 Lifter ................................................... 2-9 3.1 Outline ....................................... 2-9 3.2 Controlling the Lifter ................. 2-9 3.2.1 Moving Up the Lifter .......... 2-9 3.2.2 Moving Down the Lifter ...... 2-9 3.2.3 Detecting an Error ............. 2-10 4 3.3 Paper Level Indicator on the Deck Front Cover ..................... 2-11 Closing and Opening the Compartment .............................. 2-12 4.1 Closing/Opening Operation ..... 2-12 4.1.1 Mechanism ......................... 2-12 4.1.2 Sequence of Operations (opening/closing) ............... 2-13 Controlling the Motors of the Deck ........................................ 2-14 5.1 Controlling the Deck Main Motor (M101) .......................... 2-14 5.2 Controlling the Deck Lifter Motor (M102) .......................... 2-15 Deck Heater (accessory) .................... 2-17 6.1 Outline ...................................... 2-17 Detecting a Jam ................................. 2-18 7.1 Outline ...................................... 2-18 7.1.1 Arrangement of Jam Sensors ............................... 2-18 7.1.2 Types of Jams .................... 2-18 7.2 Sequence of Operations (jam detection) ......................... 2-19 7.2.1 Delay Jam .......................... 2-19 7.2.2 Stationary Jam at Power-On ....................... 2-19
6 7
CONTENTS
CHAPTER 3 MECHANICAL SYSTEMS

1 External Covers .................................. 3-1 1.1 Removing the Front Cover ........ 3-1 1.2 Removing the Rear Cover .......... 3-4 1.3 Removing the Right Cover ........ 3-4 1.4 Removing the Upper Cover ....... 3-5 2 Deck Body .......................................... 3-6 2.1 Disconnecting from the Host Machine ....................... 3-6 2.2 Removing the Compartment ...... 3-7 2.3 Changing the Paper Size ............ 3-9 2.4 Adjusting the Registration ....... 3-10 2.5 Adjusting the Position of the Roll ..................................... 3-10 3 Drive System ..................................... 3-11 3.1 Removing the Deck Pickup Clutch (CL102) ........................ 3-11 3.2 Removing the Deck Feed Clutch (CL101) ........................ 3-11 3.3 Removing the Deck Main Motor (M101) .......................... 3-12 3.4 Removing the Deck Lifter Motor (M102) .......................... 3-12 3.5 Removing the Lifter Cable (front) ....................................... 3-14 3.6 Removing the Lifter Cable (rear) ......................................... 3-15 3.7 Routing the Lifter Cable .......... 3-18 4 Feed System ...................................... 3-19 4.1 Removing the Deck Pickup Unit .......................................... 3-19 4.2 Removing the Deck Pickup Roller ....................................... 3-20 4.3 Orientation of the Deck Pickup Roller ............................ 3-20 4.4 Removing the Deck Pickup/ Feed Roller ............................... 3-21 4.5 Orientation of the Deck Pickup/ Feed Roller ............................... 3-22 4.6 Removing the Deck Separation Roller ....................................... 3-22 4.7 Adjusting the Pressure of the Deck Separation Roller ............. 3-23 4.8 Position of the Deck Pickup Roller Release Solenoid (SL101) .................................... 3-24 5 Electrical System ............................... 3-25 5.1 Removing the Deck Driver PCB .......................................... 3-25 5.2 Removing the Open Switch PCB .......................................... 3-25
CHAPTER 4 INSTALLATION
1 Mounting the Deck Heater ................. 4-1 1.1 Preparing the Parts ..................... 4-1 1.2 Mounting to the Paper Deck ...... 4-2
CHAPTER 5 MAINTENANCE AND INSPECTION

1 Periodically Replaced Parts ................ 5-1 2 Consumables and Durables ................ 5-1 3 Scheduled Servicing ........................... 5-1
vi
CONTENTS
CHAPTER 6 TROUBLESHOOTING
1 Standards and Adjustments ................. 6-1 1.1 Position of the Front Cover ........ 6-1 1.2 Changing the Paper Size ............ 6-1 1.3 Adjusting the Registration ......... 6-2 1.4 Adjusting the Position of the Roll ....................................... 6-3 1.5 Routing the Lifter Cable ............ 6-4 1.6 Orientation of the Deck Pickup Roller ......................................... 6-5 1.7 Orientation of the Deck Pickup/Feed Roller ..................... 6-5 1.8 Adjusting the Pressure of the Deck Separation Roller ............... 6-6 2 1.9 Position of the Deck Pickup Roller Release Solenoid (SL101) ......... 6-6 Troubleshooting .................................. 6-7 2.1 Troubleshooting by Error Code ................................. 6-7 2.1.1 E041 ..................................... 6-7 2.1.2 E043 ..................................... 6-8 2.2 Troubleshooting by Symptom ... 6-9 2.2.1 Pickup fails. ......................... 6-9 Arrangement of Electric Parts .......... 6-10 PCB ................................................... 6-11 4.1 Deck Drier PCB ....................... 6-11 Self Diagnosis ................................... 6-12
3 4 5
APPENDIX
1 General Timing Chart ........................ A-1 2 List of Signals/Abbreviations ............ A-2 3 General Circuit Diagram .................... A-3 4 Deck Driver PCB ............................... A-4
vii
1 Features
a. Accommodates as many as 3500 sheets of paper. It is designed to hold up to 3500 sheets of paper (80 g/m2). b. Accommodates three types of paper. To suit the needs of the user, it may be configured to A4, B5, or LTR (as part of service work).
1-1
2 Specifications
Item Pickup method Paper accommodation Paper type Capacity Serial numberA4 type: Paper size switching Dimensions Weight Power supply [Operating Environment] Temperature/Humidity/ Atmospheric pressure Description Clawless (retard) method Side tray method Plain paper (64 to 105 g/m2); A4, B5, LTR Stack f 385 mm high (approx.; about 3500 sheets of 80 g/m2 paper) A4 type: XBQxxxxx/LTR type: NRBxxxxx By size guide plate in steps and input in service mode (OPTION) 329 (W) 583 (D) 680 (H) mm 33.5 kg (approx.) DC power supplied by host machine Same as host machine
The above specifications are subject to change for product improvement. T01-200-01
1-2
3 Names of Parts
3.1 External View
[7]
[1] [2] [6] [3]
[4]
[5]
[1] Deck release grip [2] Front upper cover [3] Compartment open switch [4] Front cover
[5] Right cover [6] Upper cover [7] Rear cover
F01-301-01
1-3
3.2 Cross Section

[1] [2] [3] [4] [5] [6] [7] [8]
[1] Deck separation roller [2] Deck feed sensor [3] Deck feed roller [4] Deck pickup sensor
[5] Deck pickup roller [6] Deck paper sensor [7] Deck paper supply position sensor [8] Deck paper level sensor F01-302-01
1-4
1 Basic Construction
1.1 Functional Construction
The machine may be divided into three functional blocks: lifter drive system, pickup drive system, and control system.
Pickup drive system
Lifter drive system
Control system
F02-101-01
1.2 Outline of Electrical Circuitry

The machines electric mechanisms are driven by the deck driver PCB.
Sensor Deck driver PCB
Motor
Switch Host machine Serial communication
Clutch
Solenoid
F02-102-01
2-1
1.3 Inputs to and Outputs from the Deck Driver PCB

1.3.1 Inputs to the Deck Driver PCB (1/2)
Deck driver PCB J10 -1 -2 PS101 -3 J5 -1 -2 PS102 -3 J6 -1 -2 PS103 -3 J7 -1 -2 PS104 -3 J24 -1 -2 PS105 -3 J12 -1 -2 PS106 -3 J17 -3 -3 -2 -2 -1 -1 J8 -10 -9 -8 -5 -6 -7 J16 -3 -3 -2 -2 -1 -1 J8 -5 -4 -3 J4 -4 -3 -2 -7 -8 -9 -10 -11 -12 J104 +5VR -5 -4 DPPD When paper is -3 present, 1. J103 +5VR -7 -6 DPE* When paper is absent -5 in compartment, 0. +5VR -10 -9 When lifter is at upper DLUL -8 limit, 1. +5VR -13 -12 DLPD When lifter is at pickup -11 position, 1. J108 +5VR -5 -4 When machine is set to DSET -3 host machine, 1. J104 +5VR -10 -9 DPFD When paper is -8 present, 1. J107 +5VR -3 -2 DPSP When lifter is at paper -1 supply position, 1. +5VR -6 -5 DPLD When paper level -4 reaches 1/2 position,
1.
Deck pickup sensor
Deck paper absent sensor
Deck lifter upper limit sensor Deck lifter position sensor Deck set sensor
-7 -6 -5
-4 -5 -6
-10 -9 -8
-1 -2 -3
Deck feed sensor
J18 -1 Deck paper -2 supply position PS107 -3
sensor Deck paper level ensure

J19 -1 -2 PS108 -3 J25 -1 -2 PS109 -3 -6 -5 -4 -6 -5 -4 -6 -5 -4 -6 -5 -4
Compartment open sensor
J108 +5VR -8 -7 DOPND* When compartment is -6 set to machine, 1.
F02-103-01
2-2
1.3.2 Inputs to the Deck Driver PCB (2/2)

Deck driver PCB
Open switch PCB Compartment open switch Compartment open indicator SW100 LED100
J3 -1 -2 -3 -4 J103 -4 DOPN* When switch is -3 pressed, 1. +5V -2 -1 DOLON* When compartment
is being opened/closed, 0.
SW101 Compartment open detecting switch Deck lifter lower limit detecting switch NO SW102 NO
J26 -1 -2
J109 +5V -1 -3 DOPD* J20 -1 -3 -3 -1 J17 -8 -8 -7 -7 J16 -8 -8 -7 -7 J107 -8 DLLD -7
When compartment is open, 0.
J21 -2 -1
When compartment is at lower limit, 1.
Deck main motor
M101
J14 -2 -6 -5 -4 -3 -1 J15 -1 -2
J105 -5 -1 -2 -3 -4 -6 J106 -1 -2
+5V DBIT1 DBIT0 DMPLK DMON
See p. 2-15.
+38V
Deck lifter motor
J22 -2 -1
J17 -9 -9 -10 -10
J16 -9 -9 -10 -10
J107 -9 -10
See p. 2-16.
M102
-1
-2
F02-103-02
2-3
1.3.3 Outputs from the Deck Driver PCB (1/1)

Deck driver PCB J11 -1 J8 -6 -7 -9 -8 J104 -6 -7 +24V
Deck feed clutch
CL101
-2 J13 -2
DPFCD* When 0, turns on. +24V
Deck pickup clutch
-11 -12
-4 -3
-11 -12 DPUCD* When 0, turns on.
CL102
-1
Deck pickup roller release solenoid Compartment open solenoid
J9 -2
-1 -2
-14 -13
J104 -1 -2 J108 -1 -2
+24V
SL101
-1 J23 -2
DPRSD* When 0, turns on. +24V
SL102
-1
DOPSD* When 0, turns on.
To host machine
J1C -4 -3 -2 -1 J1B -8 -7 -6 -5 -4 -2 -3
J101 -1 -3 -2 J102 -1 -2 -3 -4 -5 -7 -6
+38V +24V
RXOUTEN TXDATA TXLOADN RXDATA RXENDN CLOCK
Accessory
IL1
To host machine Deck heater

H1 J202 -1 -1 -2 -2 J201 -1 -1 -2 -2 CB1 CB2
F02-103-03
2-4
2 Pickup/Feed System
2.1 Outline
Paper placed in the compartment is picked up and fed into the host machine by the drive of the deck main motor (M101). The movement of paper is monitored by the deck pickup sensor (PS101) and deck feed sensor (PS106) mounted in the feed path.
2.2 Pickup Operation

The paper in the compartment is raised to and held at a specific position. When the Start key is pressed on the host machine and, as a result, the deck pickup clutch (CL102) turns on, the drive of the deck main motor (M101) rotates the deck pickup roller to pick up paper. At this time, the deck pickup/feed roller and the deck separation roller ensure that only one sheet of paper is picked up. When the deck feed sensor (PS106) detects paper, the deck pickup roller release solenoid (SL101) turns on to move the deck pickup roller to move away from the paper. The deck feed roller starts to rotate when the deck feed clutch (CL101) turns on. Paper is picked up and sent to the registration roller of the host machine. The deck pickup sensor (PS101) is used only to check for a stationary jam at time of power-on.
J9-2 J15 Deck pickup roller release solenoid (DPRSD*) Deck main motor drive signal
J104-12 Deck pickup clutch drive signal (DPUCD*) J104-7 Deck feed clutch drive signal (DPFCD) Deck driver PCB J104-4 Deck pickup detection signal (DPPD) J104-9 Deck feed detection signal (DPFD) PS106 CL101 PS101 CL102 SL101 Deck pickup/feed roller Deck separation roller Deck pickup roller M101
Deck feed roller
F02-202-01
2-5
Sequence of Deck Pickup Sequence (A4, 2 sheets, continuous)

Print request signal INTR PRINT LSTR STBY
Deck main motor (M101) Deck pickup clutch (CL102) Deck pickup roller release solenoid (SL101) Deck feed sensor (PS106) Deck feed clutch (CL101)
F02-202-02
2-6
2.3 Detecting Paper

2.3.1 Detecting the Presence/Absence of Paper
The presence/absence of paper in the compartment is detected by the deck paper sensor (PS102). When the compartment runs out of paper and, as a result, the paper detecting lever of the pickup roller assembly leaves the deck paper sensor, a message will be indicated on the control panel of the host machine.
<Paper Present>
Paper detecting lever
Paper absent sensor(PS102)
<Paper Absent>
Paper
Lifter
F02-203-01
2.3.2 Switching the Paper Size

The machines paper size is changed by moving the guide plate found in the compartment to suit a new size and then entering the new paper size in service mode. OPTION>ACC>DK-P Use it to set the size of paper used in the deck (0: A4, 1: B5, 2: LTR).
2-7
2.3.3 Detecting the Level of Paper

The machine uses the deck paper supply position sensor (PS107), deck paper level sensor (PS108), and deck paper sensor (PS102) to detect the level of paper and indicates the result on the control panel of the host machine. The following table shows how each level of paper as detected by the sensors is indicated on the control panel:
Paper level (approx.) 1750 to 3500 500 to 1750 1 to 500 0 PS102 1 1 1 0 PS107 1 1 0 0 PS108 1 0 0 0 Indication on control panel
1: light-blocking plate is over the sensor. 0: light-blocking plate is not over the sensor.
F02-203-02
2-8
3 Lifter
3.1 Outline
The machines lifter is connected to a reel by means of a cable, and is driven by the deck lifter motor (M102). It moves up or down according to the direction of motor rotation.
3.2 Controlling the Lifter

3.2.1 Moving Up the Lifter
The lifter is moved up when the compartment open detecting switch (SW101) and compartment open sensor (PS109) find that the compartment has been set in place. It is then stopped as soon as the deck lifter position sensor (PS104) detects the top face of the paper placed on the lifter. The deck lifter upper limit sensor (PS103) is used to prevent damage to the machine otherwise occurring if the lifter fails to stop moving up when the sensor lever has blocked the deck lifter position sensor.
3.2.2 Moving Down the Lifter

The lifter starts to move down when the compartment open switch (SW100) is pressed, and it keeps moving down until it is past the lever of the deck pickup supply position sensor (PS107), i.e., the falling edge of sensor output. When paper is supplied, the added weight pushes down the lever of the deck paper supply position sensor, causing the lifter to repeat moving farther down until the deck lifter limit detecting switch (SW102) is pushed (maximum paper supply position).
2-9
PS109 SW101 PS107
PS104 PS103 SW100
PS108
M102
Lifter cable SW102
Lifter Paper
F02-302-01
3.2.3 Detecting an Error

The host machine monitors the states of the sensors associated with the movement of the lifter by means of the machines deck driver PCB. When the outputs of the deck lifter position sensor (PS104) and deck paper level sensor (PS108) are 1, an error will be identified if the output of the deck paper supply position sensor (PS107) is 0, i.e., the combination that cannot occur normally. E041-0001 Indicated when a combination of detection signals that cannot normally occur is encountered while the lifter is moving up. E041-0002 Indicated when a combination of detection signals that cannot normally occur is encountered while the lifter is moving down.
2-10
3.3 Paper Level Indicator on the Deck Front Cover

The level of paper is communicated as follows: the drive of the deck lifter motor (M102) is received by a coupling, and is transmitted to the rack by the drive belt. The rack is equipped with a black belt which moves up and down within the display window provided on the deck front cover in keeping with the movement of the rack. When the level of paper decreases and, as a result, the lifter moves up to pickup position, the area of the black belt within the display window increases gradually while the area of white (representing the amount of paper) decreases, indicating the level of paper.
Rack Black belt
Indicator window Deck front cover The lifter moves down, as the amount of paper (white area) increases.
Drive belt
Deck lifter motor M102
Coupling
F02-303-01
2-11
4 Closing and Opening the Compartment

4.1 Closing/Opening Operation
4.1.1 Mechanism
When the compartment open switch (SW100) is pressed, the compartment open solenoid (SL102) turns on to unlock the compartment. As a result, the compartment is pushed several centimeters forward by the work of a spring; at the same time, the lifter motor (M102) starts to rotate to move down the lifter. When the compartment is pushed into the host machine, on the other hand, the compartment open sensor (PS109) detects the light-blocking plate in the compartment, and the lifter moves as far up as pickup position. The compartment open indicator (LED100) on the open switch PCB flashes while the compartment is opening/closing; it remains on while the compartment is left open.
Open switch PCB SW100 J100-1 LED100 -4
Compartment open signal (DOPN*) Compartment open indicator LED ON signal (DOLON*) PS103 Deck lifter upper limit detection signal (DLUL) PS109 Compartment open detection signal (DOPND*) SW101 Compartment open detection signal (DOPD*)
J103-4 J103-1
J103-9
Deck driver PCB
(compartment)
J108-7 J109-3
Lifter
Compartment open solenoid drive signal (DOPSD*) SL102 SW102 Deck life roller limit signal (DLLD) Deck lifter motor drive signal
J108-11
J107- 8 J107
Open
M102
F02-401-01
2-12
4.1.2 Sequence of Operations (opening/closing)

Compartment open switch ON Flashing
Compartment open indicator (LED100) Deck lifter motor (M102) Deck paper supply position sensor (PS107) Deck lifter lower limit switch (SW102) Compartment open solenoid (SL102) Compartment open detecting switch (SW101) Compartment open sensor (PS109) Deck lifter position sensor (PS104)
Compartment set ON Flashing OFF
Compartment open
Lifter DOWN Varies depending on the volume of paper.
Lifter UP
F02-401-02
2-13
5 Controlling the Motors of the Deck

5.1 Controlling the Deck Main Motor (M101)
The deck main motor (M101) is controlled by the host machine for the following: 1. Turning on and off 2. Changing the speed of rotation
J105 -4 Deck motor drive signal (DMON) J14 -3
Deck main motor Motor drive circuit M101
Deck driver PCB
-3 Deck main motor PLL signal (DMPLK) -4 Deck main motor speed switching -2 signal (DBIT0) Deck main motor speed switching -1 signal 1 (DBIT1) -5 -6
Encoder
F02-501-01
DMON: deck main motor dive signal. The motor rotates when 1, and stops when 0. DMPLK: deck main motor PLL lock signal (motor rotation detection). An error will be identified if DMPLK remains 1 or more while DMON is 1. Motor revolution 117mm/sec Speed switching signal DBIT0=0, DBIT1=1; no other combination exists.
T02-501-01 E043 Indicated if the deck main motor PLL lock signal (DMPLK) remains 1 for 900 msec or more while the deck main motor drive signal (DMON) is 1.
2-14
5.2 Controlling the Deck Lifter Motor (M102)

The deck lifter motor control circuit is located on the deck driver PCB. See the next paper for its block diagram. The combination circuit shown in the diagram consists of various logic circuits; it rotates the deck lifter motor clockwise or counterclockwise based on the combination of the deck lifter drive signal (DLMON*) and the deck lifter up signal (DLUP*) from the host device and the output signal of each sensor. E041-0001 Indicated if the deck lifter position sensor (PS104) does not detect the lifter within about 60 sec when the lifter is moving up. E041-0002 Indicated when the deck lifter position sensor (PS104) does not detect the lifter within about 60 sec when the lifter is moving down. [1] Moving Up the Lifter The compartment is closed. > The deck open detection signal (DOPND*) goes 1. The compartment is closed. > The deck open detecting switch goes 1. The deck lifter upper limit detection signal (DLUL) is 0, and the deck lifter position detection signal (DLPD) goes 0. The deck lifter motor drive signal (DLMON*) goes 0. The deck lifter up signal (DLUP*) goes 0. The above condition causes the lifter to move up. [2] Moving Down the Lifter The compartment is closed. > The deck open detection signal (DOPND*) goes 0. The compartment is closed. > The deck open detecting switch goes 0. The deck lifter lower limit detection signal (DLLD) goes 0, and the deck lifter position detection signal (DLPD) goes 0. The deck motor drive signal (DLMON*) goes 0. The deck lifter up signal (DLUP*) goes 1. The above condition causes the lifter to move down.
2-15
Compartment open detection signal 24V (DOPD)
J109-3 24V 24V J107 -9 SW101
M102 Deck lifter motor UP drive signal Deck lifter motor DOWN drive signal -10
Motor dive circuit

Compartment open signal (DOPN*) J103-4
Combination conversion IC (Q17)
SW100
Deck lifter upper lifter detection signal (DLUL) J103-10
PS103
Host machine
Compartment open detection signal (DOPND*) J108-7

PS109
Deck lifter motor drive signal (DLMON*) Deck lifter UP signal (DLUP*)
Combination Deck lifter position detection circuit signal (DLPD) J103-12

PS104
Deck set signal (DSET)
J108-4
PS105
Deck lifter lower limit detection signal (DLLD) J107-8
SW102
Deck paper supply position detection signal (DPSP) J107-2
PS107
Deck driver PCB Note: The communication conversion IC (Q17) in the diagram converts serial signals into parallel signals and vice versa
F02-502-01
2-16
6 Deck Heater (accessory)

6.1 Outline
The deck heater (H1) is supplied with power by the host machine. Power consumption: 20 W
Deck heater H1
J202 -1 -1 -2 -2
J201 -1 -1 -2 -2
CB1 CB2
IL1 To host machine
F02-601-01
2-17
7 Detecting a Jam
7.1 Outline
The two sensors shown in the following figure are used to find out whether paper is moving normally inside the machine. A jam is identified by reading the signals from these sensors at such times as stored in the host machines memory. If a jam is identified, the sheets that are ahead of the jam are discharged and then the machine is stopped; thereafter, instructions of jam removal will be indicated on the host machines control panel.
7.1.1 Arrangement of Jam Sensors
Host machine PS106 PS101
F02-701-01
7.1.2 Types of Jams

Notation PS101 PS106 Sensor Deck pickup sensor Deck feed sensor Timing jam No Yes Delay jam Stationary jam at power-on No Yes Yes Yes
T02-701-01
2-18
7.2 Sequence of Operations (jam detection)

7.2.1 Delay Jam
Print request signal INTR
Jam indicator ON PRINT
Deck pickup clutch (CL102) Jam check Deck fed sensor (PS106) Deck main motor (M101)
Normal
Error
F02-702-01
7.2.2 Stationary Jam at Power-On

A jam will be identified if paper exits over a specific sensor when the host machines power switch is turned on, is in warm-up, or is in standby.
2-19
1 External Covers
[1] [2] [3] [4] [5] [6] [7] Deck release grip Front upper cover Compartment open switch Front cover Right cover Upper cover Rear cover
[7]
[1] [2] [6] [3]
[4]
[5]
F03-100-01
1.1 Removing the Front Cover

1) Disconnect the machine from its host machine, and push down the latch plate [2] of the compartment 1 to open the compartment [1].
[2]
[1]
F03-101-01 (rear)
3-1
2) Loosen the four screws [3], and remove the machines front cover [4] by moving it to the front.
[3]
[4]
F03-101-02 When mounting the front cover to the machine, be sure to match the coupling of the mechanism to indicate the level of paper.
Match.
F03-101-03
3-2
Be sure to mount the front cover so that the gap between it and the front upper cover is 3 1 mm.
Front upper cover
3
Front cover
1m
F03-101-04 After the front cover has been removed, if its initial position is lost (as by moving the paper level indicator drive belt located behind the front cover or by moving the lifter), move down the lifter to its lower limit, and move the drive belt by hand so that the white area increases (indicated by an arrow in the diagram). If the machine is turned on without correcting the position of the paper level indicator and the lifter position, the paper level indicator mechanism can become damaged.
Deck front cover The level of paper (white area) increases. Indicator window
Drive belt
F03-101-05
3-3
1.2 Removing the Rear Cover

1) Disconnect the machine from its host machine; then, remove the six screws [1], and detach the rear cover [2].
[1]
[1] [2]
[1]
F03-102-01
1.3 Removing the Right Cover

1) Remove the three screws [1], and move the right cover [2] toward the front and then toward the rear to detach.
[2]
[1]
F03-103-01
3-4
1.4 Removing the Upper Cover

1) Remove the rear cover. (See p. 3-4.) 2) Push down the latch plate [2] of the compartment [1] to open the compartment [1].
[2]
[1]
F03-104-01 (rear) 3) Remove the three screws [3], and disconnect the connector [4]; then, detach the front upper cover [5].
[3] [4] [5]
F03-104-02 4) Close the deck vertical path assembly; then, remove the two screws [6], and detach the upper cover [7].
[6] [7]
F03-104-03
COPYRIGHT 2000 CANON INC. CANON PAPER DECK-F1 REV.0 OCT. 2000
3-5
2 Deck Body
2.1 Disconnecting from the Host Machine
1) To avoid deforming the roll support [1], place a stack of sheets [3] (about 8 cm high) on the floor for placing the machine [2].
[2]
8 cm (approx.)
[3]
[1]
[3]
F03-201-01 2) Remove the right cover. (See p. 3-4.) 3) Remove the four screws [5], and remove the machine [6] from the base [7].
[6]
[7]
[5]
[5]
F03-201-02 (left)
F03-201-03 (right)
3-6
4) Holding the machine as shown, place the machine [8] on the stack of sheets prepared in step 1).
[8]
F03-201-04
2.2 Removing the Compartment

1) To avoid deforming the roll support [1], place a stack of sheets [3] (about 8 cm high) on the floor for placing the machine [2].
[2]
8 cm (approx.)
[3]
[1]
[3]
F03-202-01 2) Disconnect the machine from its host machine, and push down the latch plate [5] of the compartment [4] to open the compartment [4].
[2]
[1]
F03-202-02 (rear)
COPYRIGHT 2000 CANON INC. CANON PAPER DECK-F1 REV.0 OCT. 2000
3-7
3) Remove the screw [6] and the stopper plate [7]; then, pull the compartment [8] farther to the front.
[7] [6] [8]
F03-202-03 (left rear of compartment) 4) Remove the right cover. (See p. 3-4.) 5) Remove the screw [9] of the harness guide, and disconnect the connector [10]; then, remove the three screws each [12] (left, right) of the compartment rail. Thereafter, remove the compartment [8] by lifting it slightly. 6) Place the compartment [8] on the stack of sheets prepared in step 1).
[9] [12]
[10]
[11]
[12]
[8]
F03-202-04
3-8
2.3 Changing the Paper Size

If the paper size must be changed to suit the needs of the user, perform the following: 1) Open the compartment, and remove all paper. 2) If the lifter is up, turn on the host machines power switch, and press the sensor lever [2] of the paper supply position sensor inside the compartment [1] so that the lifter moves to its lower limit.
[2]
[1]
F03-203-01 3) Remove the screw [3], and relocate the paper trailing edge guide plate [4] to suit the new paper size. 4) Likewise, remove the screw [5], and relocate the left/right guide plate [6] to suit the new paper size. 5) Set the host machine to suit the new paper size in it service mode (OPTION>ACC>DK-P).
[4] [3] [5]
[6]
F03-203-02
3-9
2.4 Adjusting the Registration

If the left/right registration needs to be adjusted (0 1.5 mm), perform the following: 1) Slide out the compartment, and adjust the position of the latch plate [1] of the solenoid (SL102) using two screws [2]. (At this time, refer to the index [3] on the latch plate.)
[1]
[3]
[2]
F03-204-01 (left rear of compartment)
2.5 Adjusting the Position of the Roll

If the compartment cannot be opened/ closed smoothly, requiring the adjustment of the roll mounted to the machines front, perform the following: 1) Remove the front cover. (See p. 3-1.) 2) With the compartment fully slid out, adjust the roll support plate [3] using the four mounting screws [4] so that the roll 1 is about 3 mm from the floor [2]. (At this time, refer to the marking [5] on the front cover.)
[4]
[5]
[3] [1] [2]
F03-205-01
3-10
3 cm (approx.)
3 Drive System
3.1 Removing the Deck Pickup Clutch (CL102)
1) Remove the deck pickup unit. (See p. 320.) 2) Disconnect the connector [1], and remove the E-ring [2]; then, detach the deck pickup clutch [3].
[1]
When mounting the deck pickup clutch, be sure that the clutch is fitted into the stop [4]. Moreover, be sure to hook the harness on the U-groove [5].
[3] [4] [2] [5]
F03-301-01
3.2 Removing the Deck Feed Clutch (CL101)

1) Remove the deck pickup unit. (See p. 320.) 2) Remove the harness retainer [1], disconnect the connector [2], and remove the E-ring [3]; then, detach the deck feed clutch [4]. When mounting the deck feed clutch, be sure that the clutch is fitted into the stop [5].
[1] [2]
[3]
[5] [4]
F03-302-01
3-11
3.3 Removing the Deck Main Motor (M101)

1) Disconnect the machine from its host machine, and remove the rear cover (6 screws). 2) Disconnect the two connectors [1], and remove the four screws [3]; then, detach the deck main motor [3]. At this time, take care not to damage the tip of the motor spindle.
[1] [2]
[3]
F03-303-01
3.4 Removing the Deck Lifter Motor (M102)

1) Open the compartment, and remove all paper. 2) Turn off the host machines power switch; if the lifter is up, push the lever [1] of the paper supply position sensor inside the compartment to stop the lifter [2] about 7 cm from the bottom plate of the compartment. Insert a hex wrench [4] into the hole of the lifter drive shaft [3] to fix the lifter drive shaft [3] in position (thereby preventing it from turning).
[1] [2]
F03-304-01
3-12

[3] [4]
r ox .)
F03-304-02 3) Remove the compartment. (See p. 3-7.) 4) Disconnect the connector [5], and remove the five screws [6]; then, remove the deck lifter motor unit [7].
[5]
[6]
[7] [6]
F03-304-03
7c
m(
[2]
app
3-13
3.5 Removing the Lifter Cable (front)

1) Open the compartment, and remove all paper. 2) Remove the screw, and detach the paper trailing edge position sensor from inside the compartment. 3) Push the lever [1] of the paper supply position sensor inside the compartment to move down the lifter so that the left and right holes in the compartment side plate and the left and right holes in the lifter match; then, insert two long screwdrivers [2] through the holes (to position the lifter in place).
[1]
[2]
F03-305-01 4) Remove the front cover. (See p. 3-1.) 5) Remove the four screws [3], and remove the roll support 4.
[3]
[4]
F03-305-02
3-14
6) Remove the coupling shaft [5] and the E-ring [6]; then, detach the pulley cover [7]. 7) Remove the two screws [8] and the cable fixing plate [9]; then, detach the lifter cable [10]. 8) Remove the two screws [11] and the cable fixing plate [12]; then, detach the lifter cable [13] from inside. 9) To remove the inside lifter cable [13] from the inside pulley [14], remove the two set screws [16] from the outside pulley [15], and detach the outside pulley [15].
[16]
[10]
[13]
[8]
[9]
[14] [15]
[12]
[11] [7]
[5]
[6]
F03-305-03
3.6 Removing the Lifter Cable (rear)

1) Open the compartment, and remove all paper. 2) Remove the screw, and detach the paper trailing edge guide plate from inside the compartment. 3) Push the lever [1] of the paper supply position sensor inside the compartment to move down the lifter until the left and right holes in the compartment side plate and the left and right holes in the lifter match; then, insert two long screwdrivers [2] through the holes. At this time, try to match the top face of the lifter against the marking line on the compartment left side plate to facilitate the work.
[1]
[2]
F03-306-01
3-15
4) Remove the compartment. (See p. 3-7.) 5) Remove the screw [3], and detach the sensor plate [4]. 6) Remove the screw [5] (1 each), and remove the sensor cover upper/lower [6]. 7) Disconnect the five connectors [7], and remove the five screws [8]; then, detach the metal plate [9].
[8] [3]
[8]
[4] [9] [8] [7]
F03-306-02
[5]
[6]
F03-306-03
3-16
8) Insert a hex wrench [11] into the hole in the lifter drive shaft [10] to keep the shaft in position (thereby preventing it from turning). If the lifter drive shaft is not held in position, the lifter cable will slack when the lifter motor unit is removed.
[10]
[11]
F03-306-04 9) Remove the five screws [12], and remove the lifter motor unit [13].
[12] [12] [13]
F03-306-05
3-17
3.7 Routing the Lifter Cable

1) Check to make ensure that the lifter drive shaft and the lifter are held in position with a hex wrench [1] and long screwdrivers [2]. 2) Secure the cable fixing plate [3] in place to the lifter using two screws. 3) Hook the lifter cable on the pulley [4]. 4) Hook the ball of the lifter cable on the pulley [5] of the lifter drive shaft; then, wind it along the pulley groove about 1.5 times. At this time, be sure to keep the lifter cable taut so that the long screwdrivers used to keep the lifter in place move up slightly. 5) In this condition, secure the pulley to the lifter drive shaft using two set screws [6]. 6) Secure all pulleys that have been removed to the lifter drive shaft; then, measure the distance from the bottom plate of the compartment to the top face of the lifter to make sure that the lifter is level.
[4]
[3] [4] (rear)
[5] [6] [3]
[3] [6] [5] [1] [3] [2]
F03-307-01
3-18
4 Feed System
4.1 Removing the Deck Pickup Unit
1) Remove the upper cover. (See p. 3-5.) 2) Disconnect the two connectors [1], and remove the five screws [2]. 3) Remove the deck pickup unit [3].
[1] [2] [3] [2]
[2]
F03-401-01 When mounting the deck pickup unit [3], be sure to tighten the three screws shown in the diagram first.
[3]
Screws
F03-401-02
3-19
4.2 Removing the Deck Pickup Roller

1) Remove the deck pickup unit. 2) Turn over the deck pickup unit; then, remove the resin ring [1] (1 each), and remove each pickup roller [2].
[2]
[1]
F03-402-01
4.3 Orientation of the Deck Pickup Roller

When mounting the deck pickup roller [1] to the machines front, be sure that the marking [2] on the collar (silver) is toward the front and the marking [3] on the side of the roller is toward the rear.
[3] [2]
(direction of rotation)
[1]
Collar (silver-colored)
(front of machine)
F03-403-01
3-20
When mounting the deck pickup roller [4] to the machines rear, be sure that the marking [5] on the side of the roller and the marking [6] on the collar (silver) are toward the rear.
[5] [6]
[4]
Collar (gold-colored)
(rear of machine)
F03-403-02
4.4 Removing the Deck Pickup/Feed Roller

1) Remove the deck pickup unit. (See p. 320.) 2) Turn over the deck pickup unit. 3) Remove the resin ring [1], and move the deck pickup/feed roller [2] and the drive belt [3] toward the front to detach.
[2] [3] [1]
F03-404-01
3-21
4.5 Orientation of the Deck Pickup/Feed Roller

When moving the deck pickup/feed roller [1], be sure that the belt pulley [2] is toward the front. When mounting the roller rubber to the roller shaft, be sure that the marking [3] is toward the machines rear.
[3]
[2]
[1]
(front)
F03-405-01
4.6 Removing the Deck Separation Roller

1) Disconnect the machine from its host machine; then, remove the two screws [1], and remove the separation roller support plate [2].
[1]
[2]
F03-406-01
3-22
2) Remove the joint, and detach the deck separation roller [3]. The urethane sponge used on the deck separation roller is pink at first; over time, it turns to orange and then to yellow, accelerated if exposed to light. This is a general characteristic of urethane sponge, and these changes will not represent changes in performance. (There are not multiple types classified by color.)
[3]
F03-406-02
4.7 Adjusting the Pressure of the Deck Separation Roller

If pickup failure or double feeding occurs when pickup is from the machine, change the location of the pressure spring of the deck separation roller: If pickup failure occurs, move the spring in the direction of arrow A. If double feeding occurs, move the spring in the direction of arrow B.
A B
F03-407-01
3-23
4.8 Position of the Deck Pickup Roller Release Solenoid (SL101)

Before removing the deck pickup roller release solenoid [1] from is support plate, take note of the positions of the two fixing screws [2] on the solenoid with reference to the index on the support plate. Or, mark the position of the solenoid using a scriber on the support plate. If the solenoid is to be mounted on its own, be sure to secure it in place where it originally was.
[2]
[1]
F03-408-01
3-24
5 Electrical System
5.1 Removing the Deck Driver PCB
1) Disconnect the machine from its host machine, and remove the rear cover (6 screws). 2) Disconnect the nine connectors [1], and remove the four screws [2]; then, detach the deck driver PCB [3].
[1] [3]
[2]
F03-501-01
5.2 Removing the Open Switch PCB

1) Disconnect the machine from its host machine; then, push down the latch plate [2] of the compartment [1] to open the compartment [1].
[2]
[1]
F03-502-01 (rear)
3-25
2) Remove the three screws [3], and disconnect the connector [4]; then, detach the front upper cover [5].
[3]
[4]
[5]
F03-502-02 3) Remove the two screws [6], and detach the open switch PCB [7]. When mounting the front upper cover, take care to avoid biting the harness by the open switch PCB and forgetting to connect the connectors. F03-502-03
[7] [6]
3-26
1 Mounting the Deck Heater

1.1 Preparing the Parts
Prepare the following parts:
[3] [6] [5] [1] [4]
[8]
[2]
[7]
F04-101-01 [1] Heater unit ..................................... 1 pc. [2] Power cord mount .......................... 1 pc. [3] Relay harness unit .......................... 1 pc. [4] AC cable ......................................... 1 pc. [5] Screw (w/ washer) ......................... 1 pc. [6] Cable protection bush .................... 1 pc. [7] Power supply label ........................ 1 pc. [8] RS tightening screw (M48) ......... 2 pc.
4-1
1.2 Mounting to the Paper Deck

When mounting the heater to the machine, make sure of the following: a. The host machines power plug is disconnected. b. The host machine and the machine have been properly installed. c. During the work, the screws are identified by type (length, diameter) and location. Installation 1) Disconnect the machines connector from its host machine. 2) Disconnect the machine from its host machine; then, push down the latch plate [2] of the compartment [1] to open the compartment [1].
[2]
[1]
F04-102-01 (rear) 3) Remove the three screws [3], and move the right cover [4] in the direction of the arrow to detach.
[4]
[3]
F04-102-02
4-2
4) Remove the six screws [5], and detach the rear cover [6].
[5]
[5] [6]
[5]
F04-102-03 5) Remove the three screws [7], and disconnect the connector [8]; then, detach the front upper cover [9].
[7] [8] [9]
F04-102-04
4-3
6) Remove the two screws [10], and detach the upper cover [11].
[10]
[11]
F04-102-05 7) Fit the cable protection bush [12] into the hole [13] in the top plate.
[12]
[13]
F04-102-06
4-4
8) Put the heater unit [14] under the top plate [15], and lead the connector [16] through the hole [13] in the top plate. 9) Engage the two hooks [17] of the heater unit on the top plate, and secure them in place with a screw [18] (w/ washer).
Hole (for hooking) [15] [17] [13] [16]
[14] [18]
[17] Hole (for hooking)
F04-102-07 10) Set the connector [20] of the heater to the panel mount [19].
[19] [20]
F04-102-08
4-5
11) Remove the three screws [21], and remove the power cord base [22]; then, in its place, mount the power cord base using two screws [21]. The removed power cord base [22] and screw [21] will not be used.
[21]
[22]
F04-102-09 12) Mount the relay harness unit [24] to the rear plate with two screws [23]. 13) Fit the two tie-wraps [25] (w/ lock) of the relay harness into the hole in the rear plate as shown; then, secure the relay harness in place. 14) Connect the two connectors [26] on both ends of the relay harness unit.
[26] [23] [24]
[25] [23] [26]
F04-102-10
4-6
15) Mount the external covers in the following order: 1. Upper cover (take care to avoid wire biting; M4x8, 2 pc.) 2. Front upper cover (be sure to connect the connector; M48, 3 pc.) 3. Rear cover (M38, 2 pc.; M48, 4 pc.) 4. Right cover (M48, 3 pc.) 16) Slide the machine to the left by hand to connect it to its host machine. 17) Connect the machines connector to its host machine. 18) Attach the Power label [27] to the machines rear cover as shown.
[27]
F04-102-11
4-7
19) Connect the AC cable [28] to the power cord base of the heater; then, connect the power plug on the other end to the outlet of the pedestal.
[28]
F04-102-12
4-8
1 Periodically Replaced Parts

The machine does not have parts that require periodical replacement. A periodically replaced part is one that must be replaced on a periodical basis to ensure a specific level of machine performance; once it fails, it can affect machine functions considerably regardless of its external appearance. If possible, schedule the replacement to coincide with scheduled servicing.
2 Consumables and Durables

Some parts of the machine may require replacement once or more during the period of machine warranty because of deterioration or damage. Replace them when they fail. As of June 2000
No. Part name 1 Pickup roller 2 3 Pickup/feed roller Separation roller Part number FB4-2033-000 FB4-2034-000 FB2-7777-000 Q'ty Life (sheets) Remarks 2 250,000 Actual number checked in service mode 2 250,000 Actual number checked in service mode 1 250,000 Actual number checked in service mode
T05-200-01 These values are estimates only, and are subject to change based on future data.
3 Scheduled Servicing
The machine does not have parts that require servicing on a periodical basis.
5-1
1 Standards and Adjustments

1.1 Position of the Front Cover
Be sure that the front cover is mounted so that the gap between it and the front upper cover is 3 1 mm.
Front upper cover
3
Front cover
1m
F06-101-01
1.2 Changing the Paper Size

If the paper size must be changed, perform the following: 1) Open the compartment, and remove all paper. 2) If the lifter is up, turn on the host machines power switch, and push the lever [2] of the paper supply position sensor located inside the compartment [1] so that the lifter will move down to its lower limit.
[2] [1]
F06-102-01
6-1
3) Remove the screw [3], and mount the paper trailing edge guide plate [4] to suit the new paper size. 4) Likewise, remove the screw [5], and mount the paper guide plate [6] to suit the new paper size. 5) Set the host machine to the new paper size in its service mode (OPTION>ACC>DK-P).
[4]
[3]
[5]
[6]
F06-102-02
1.3 Adjusting the Registration

If the left/right registration (same as host machine) must be adjusted, perform the following: 1) Slide out the compartment, and turn the two screws [2] to adjust the position of the latch plate [1] of the compartment open solenoid (SL102). (At this time, refer to the index [3] on the latch plate to facilitate the work.)
[1]
[3]
[2]
F06-103-01 (left rear of compartment)
6-2
1.4 Adjusting the Position of the Roll

If the compartment cannot be opened/ closed smoothly, thus requiring the adjustment of the position of the roll mounted to the machines front, perform the following: 1) Remove the front cover. (See p. 3-1.) 2) With the compartment fully slid out, turn the four mounting screws [4] of the roll support plate [3] so that the roll [1] is about 3 mm from the floor [2]. (At this time, refer to the index on the front side plate to facilitate the work.)
[4]
[5]
[3] [2]
[1]
F06-104-01
3 cm (approx.)
6-3
1.5 Routing the Lifter Cable

1) Fix the lifter drive shaft and the lifter in place with a hex wrench [1] and long screwdrivers [2], respectively. 2) Secure the cable fixing plate [3] in place to the lifter using two screws. 3) Hook the lifter cable on the upper pulley [4]. 4) Hook the ball of the lifter cable on the pulley [5] of the lifter drive shaft; then, wind it along the groove of the pulley about 1.5 times. At this time, be sure that the lifter cable is taut. 5) In this condition, secure the pulley to the lifter drive shaft using two set screws [6]. 6) After securing all pulleys that have been removed to the lifter drive shaft, measure the distance from the bottom plate of the compartment to the top face of the lifter, and make sure that the lifter is level.
[4]
[3] [4] (rear)
[5] [6] [3]
[3] [6] [5] [1] [3] [2]
F06-105-01
6-4
1.6 Orientation of the Deck Pickup Roller

When mounting the deck pickup roller [1] to the machines front, be sure that the marking [2] on the collar (silver) is toward the front and the marking [3] on the side of the roller is toward the rear. When moving the deck pickup roller [4] at the machines rear, on the other hand, be sure that the marking [5] on the side of the roller and the marking [6] on the collar (silver) are toward the rear.
[3] (direction of rotation) [2]
[1]
(front of machine) Collar (silver-colored) [5]
[6]
[4]
(rear of machine) Collar (gold-color)
F06-106-01
1.7 Orientation of the Deck Pickup/Feed Roller

When mounting the deck pickup/feed roller [1], be sure that the belt pulley [2] is toward the front. When mounting the roller rubber to the roller shaft, be sure that the marking [3] is toward the rear.
[3]
[2]
[1]
(front)
F06-107-01
6-5
1.8 Adjusting the Pressure of the Deck Separation Roller

If pickup failure or double feeding occurs when the pickup is from the machine, change the location of the pressure spring of the deck separation roller, thereby adjusting the roller nip: If pickup failure occurs, move the spring in the direction of the arrow A. If double feeding occurs, move the spring in the direction of the arrow B.
A B
F06-108-01
1.9 Position of the Deck Pickup Roller Release Solenoid (SL101)

Before removing the deck pickup roller release solenoid [1] from its support plate, take note of the positions of the two fixing screws [2] of the solenoid with reference to the index on the support plate. Or, mark the position of the solenoid on the support plate with a scriber. If the solenoid must be mounted on its own, be sure to secure it in place where it was initially found.
[2]
[1]
F06-109-01
6-6
2 Troubleshooting
2.1 Troubleshooting by Error Code
2.1.1 E041
Installation (of machine to host machine) 1) Is the machine correctly installed to its host machine? NO: Install the machine correctly. Lifter cable 2) Is the lifter cable correctly routed? NO: Route the cable correctly. Spring, Lever 3) Push up the deck pickup roller release lever by your finger. Does the deck pickup roller move down? NO: Remove the pickup assembly, and check the spring and the lever. Deck lifter motor (M102) 4) Does the deck lifter motor rotate? YES: Go to step 6. Compartment open detecting switch (SW101) 5) Measure the voltage between J109-3 (+) on the deck driver PCB and GND (-). Does it change from about 0 to 5 V when the compartment is closed? YES: Check the wiring to the switch; if normal, replace the switch. Deck lifter upper limit sensor (PS103) 6) Try replacing the deck lifter upper sensor. Is the problem corrected? YES: End. Deck liter lower limit detecting switch (SW102) Deck driver PCB 7) Measure the voltage between J107-8 (+) on the deck driver PCB and GND (-). Is it as follows?
When the compartment is opened, 0 V. When the compartment is closed, 5 V.
YES: Check the lever and the wiring; if normal, replace the switch. NO: Replace the deck driver PCB.
6-7
2.1.2 E043
Connector 1) Are the connectors on the deck driver PCB (J101, J105, J106) inserted correctly? NO: Connect the connectors correctly. Deck main motor (M101) Deck driver PCB 2) Is there electrical continuity between the following connectors on the deck driver PCB?
[Signal] 38VU 0VU [Connector] J106-1 and J101-1 J106-2 and J101-2
YES: Replace the deck main motor (M101). NO: Replace the deck driver PCB.
6-8
2.2 Troubleshooting by Symptom

2.2.1 Pickup fails.
Right upper door, Right lower door 1) Are the right upper door and the right lower door closed properly? NO: Close the doors properly. Lifter 2) Does the lifter move down when the compartment is slid out? Further, is the sound of the lifter moving up heard when the compartment is set? NO: See E041. Deck pickup roller 3) Does the deck pickup roller rotate? YES: If the roller is soiled, clean it with alcohol. If it is deformed because of wear, replace it. Belt (displacement) 4) Is the belt used to transmit drive to the deck pickup roller correctly attached? NO: Attach the belt correctly. Drive belt, Gear, Coupling 5) Is the drive from the deck main motor (M101) transmitted to the pickup assembly through the drive belt, gear, and coupling? NO: Check the drive belt, gear, and coupling. Deck pickup/feed clutch (CL101: feed; CL102: pickup) Deck driver PCB (output) 6) Press the Start key of the host machine. Does the voltage at the following connectors on the deck driver PCB change from 24 to 0 V?
CL101:J104-6 (+), J104-7 (-) CL102:J3-11 (+), J3-12 (-)
NO: Check the wiring to the clutch; if normal, replace the clutch. YES: Replace the deck driver PCB.
6-9
3 Arrangement of Electric Parts

Notation PS101 PS102 PS103 PS104 PS105 PS106 PS107 PS108 PS109 SW100 SW101 SW102 M101 M102 CL101 CL102 SL101 SL102 H1 [1] [2] Name Deck pickup sensor Deck paper sensor Deck lifter upper limit sensor Deck lifter position sensor Deck set sensor Deck feed sensor Deck paper supply position sensor Deck paper level sensor Compartment open sensor Compartment open switch Compartment open detecting switch Deck lifter lower limit detecting switch Deck main motor Deck lifter motor Deck feed clutch Deck pickup clutch Deck pickup roller release solenoid Compartment open solenoid Deck heater (accessory) Open switch PCB Deck driver PCB
PS104 PS106 PS109 PS107 PS101 SW101 PS108 SW102 PS105 PS102 PS103 SW100
F06-300-01
SL101 CL101 M101 [2] [1] H1
T06-300-01
CL102
SL102 M102
F06-300-02
6-10
4 PCB
4.1 Deck Drier PCB
13 J103 1 J104 12 1 J107 10 J109
1
16
1 1 2 J106 J105
1 J101 J102
1 8
J108
1 3
F06-401-01
6-11
5 Self Diagnosis
The machine communicates its state to its host machine as needed for diagnosis by the host machines CPU. The host machine will indicate a code on its control panel upon detection of an error, the nature of which may be checked in the host machines service code. The following table shows the applicable codes and faults associated with them together with the timing of detection:
E041
Cause Description The deck lift motor (M102) is faulty. The deck driver PCB is faulty. The host machine is faulty. The deck lifter position sensor (PS104) is faulty. The deck paper supply sensor (PS107) is faulty. 0001: If identified while the lifter is moving up. 0002: If identified when the lifter is moving down. After the deck lifter UP signal has been generated, the deck lifter position sensor (PS104) does not detect the lifter within 60 sec. When the deck lifter position sensor (PS104) and the deck paper level sensor (PS108) are 1, the deck paper supply sensor (PS107) is 0.
E043
Cause Description The deck main motor (M101) is faulty. The deck driver PCB is faulty. The host machine is faulty. After the deck main motor drive signal has been generated, the PLL lock signal (DMPLK) remains 1 for 2 sec or more.
6-12
APPENDIX
APPENDIX
1 General Timing Chart

A4, 2 Sheets, Continuous
Print request signal STBY Deck main motor (M101) Deck pickup clutch (CL102) Deck pickup roller release solenoid (SL101) Deck feed sensor (PS106) Deck feed clutch (CL101) INTR PRINT LSTR STBY
F0A-100-01
A-1
APPENDIX
2 List of Signals/Abbreviations
DBIT0 DBIT1 DLLD DLPD DLUL DMON DMPLK DOLON DOPD DOPN DOPND DOPSD DPE DPFCD DPFD DPLD DPPD DPRSD DPSP DPUCD DSET DECK MAIN MOTOR SPEED signal 0 DECK MAIN MOTOR SPEED signal 1 DECK LIFTER LOWER LIMIT DETECTION signal DECK LIFTER POSITION DETECTION signal DECK LIFTER UPPER LIMIT DETECTION signal DECK MAIN MOTOR DRIVE command DECK MAIN MOTOR PLL LOCK signal DECK OPEN LED DRIVE signal DECK OPEN DETECTION signal DECK OPEN signal DECK OPEN DETECTION signal DECK OPEN SOLENOID DRIVE command DECK PAPER EMPTY DETECTION signal DECK PAPER FEED CLUTCH DRIVE command DECK PAPER FEED DETECTION signal DECK PAPER LOW DETECTION signal DECK PAPER PICK-UP DETECTION signal DECK PICK-UP ROLLER SOLENOID DRIVE command DECK PAPER SET POSITION DETECTION signal DECK PICK-UP CLUTCH DRIVE command DECK SET DETECTION signal
A-2
3 General Circuit Diagram

To host machine
J1
C1 C2 C3 C4 8 GND(24V38V) 24V 38V 7 6 5 4 3 2 1 NC
Accessory
J1BL
Deck heater
H1 J202 -1 -1 -2 -2 J201 -1 -1 -2 -2 CB1 IL1 CB2
To host machine
MT1
1 2
J101 38V GND(24V38V) 24V TXLOADN RXDATA TXDATA GND(DCON) RXOUTEN RXENDN CLOCK
J102
PCB1
Deck driver PCB

J105 J106
1 2 1 2 3 4 5 6 7 8 9 10
J103
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12
J104
1 2 3 4 5 6
J107
J108
1 2 3 4 5 6 7 8 1 2 3
J109
DOLON*
DPUCD*
DPRSD*
DPFCD*
DOPSD*
DOPND
DMPLK
DOPN*
DBIT1
DBIT0
DPPD
DPFD
DLPD
DLUL
24V
24V
24V
38V 0V
24V
5V
0V
0V
5V
0V
5V
0V
5V
0V
5V
0V
5V
5V
0V
0V
5V
0V
J16M
1 2 3 4 5 6 7 8 9 10
0V DPSP 5V 0V DPLD 5V 0V DLLD
2 3 4 5 6 7
8 9
10
J17M J17F
1 2 3 4 5 6 7 8 9 10
J2D
4 3 2 1
J4D
10 9 8 7 6 5 4 3 2 1
J8D
14 13 12 11 10 9 8 7 6 5 4 3
NC 2
NC 1
J2H
1 2 3 4 1 2 3 4
J4H
5 6 7 8 9 10 1 2 3 4 5 6
J8H
3 7 8 9 10 11 12 13 14 3 2 1 1 2 3 2 1 1 2 3
5V
J16F
DSET
DPE*
2 3 4 5 6 7
8 9
10
24V DOPD* J26

NC 3(MID)
DMON
J2L
J4L
J8L J20D J19 PS108

3 2 1
J24 PS105
1 2 2 1
J20H
3 2 1 2 3 1
J20L J21
NC 3(MID)
J22F J22M
1 2
Deck set J23D sensor

3 2 1
SW101
Deck paper level sensor
J23H
Compartment open detecting switch

J25
J18 J3
6 5 4 3 2 1 1 2
J14
J15
SL PS109 SL102
PS107
M J12 M101
Deck paper supply position sensor
SW102
M102
J7 J5 PS102
Compartment Compartment open open indicator switch
J10
Deck lifter lower limit detecting switch
Compartment open sensor
Deck lifter motor
Compartment open solenoid
PS104
3 2 1
PS101
2 1
PS106
2 1
Deck paper sensor
J6 LED100 PCB2 SW100 PS103
Deck lifter position sensor
J9D J9H
Deck pickup sensor
J11D J11H CL
Deck fee sensor
Deck main motor

2 1
J13D J13H
Open switch PCB
Deck lifter upper limit sensor
SL
CL
SL101
CL101
CL102
Deck pickup roller release solenoid
Deck feed clutch
Deck pickup clutch
A-3
4 Deck Driver PCB

Deck Driver PCB (1/5) [A502]
+24V +5V R34
2 3
[UP]
FU1
J109 +24V J109 J109 R1 C1 R2 ZD2
+24V
<1.5mm>
Q9 R22 Q10 DECK_OPEN_SW <FROM A505> <FROM A503>
<TO A506> LIFT_M+ LIFT_M Q1

3 1 2
[DW]
1Q3 3 2
ZD4
R7
R6 C3 +5V R8 R15 +5V +5V R13 Q8

2
C2 ZD1 Q5
3 1 2 2 3 2 1 3
+5V R17
+5V +5V
ZD3 Q4
2
R9 Q6
3 1 8 1 4
Q2 R3
D1
D2
R16
R10 R11
R14 D3 C8
+
Q8
6 8 7 4 5 +
R19 C7
3 +
R5
LOW : UP HIGH: DOWN DECK_DW/UP <FROM A503>

5 6
R18
Q15
4 3 2
Q15
1 11 12 13
D4
+5V DECK_UP_DTC <FROM A505> <FROM A503> UPPER_LIM <FROM A505> D5

2 1
Q16
VCC GND 2 14 7
+5V C34
VCC GND 14 7
+5V C5
2
Q13
3 4
Q14
3
5 4
Q14
6
R27 C4
+
Q20
1
10 9
Q16
8
12 13
Q14
11
Q13 +5V Q15

10 11 12
Q14 +5V Q13

14 VCC GND 7
8 9
Q15
13
14 VCC GND 7
C23
C6
1 2
Q16
3
9 10
Q14
8
DECK_LOW_LIM <FROM A506> <FROM A503> DECK_LIFT_ON <FROM A503>
Q13
9 8
5 4
Q16
6 11
Q16
Q15
Q13
10
Q13
5 6
R21
A-4
+5V
+5V
C9
R6 DECK_OPEN_SW PAPER_DTC DECK_UP_DTC DECK_FEED_DTC DECK_PULL_DTC PICK_SL_DTC DECK_FEED_M_LOCK PAPER_TOP_DTC (TX0) (TX1) (TX2) (TX3) (TX4) (TX5) (TX6) (TX7) (TX8) (TX9) (TX10) (TX11) (TX12) (TX13) R71
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Q17
VSS TX0 TX1 TX2 TX3 TX4 TX5 TX6 TX7 VDD TX8 TX9 TX10 TX11 TX12 TX13 TX14 TX15 TX16 TX17 TX18 TX19 VSS CLOCK RXDATA RXENDN TXLOADN TXDATA RXOUTEN VDD RESETN VSS VDD RX15 RX14 RX13 TX31 TX30 TX29 RX12 RX11 VSS RX10 RX9 RX8 RX7 TX28 TX27 TX26 TX25 VSS RX6 TX24 RX5 RX4 RX3 RX2 RX1 RX0 TX23 TX22 TX21 TX20 VDD
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
C13
<FROM A505> <FROM A505> <FROM A505> <FROM A505> <FROM A505> <FROM A505> <FROM A506> <FROM A506>
PAPER_VOLUME <FROM A506> DECK_LOW_LIM <FROM A506> DECK_MOUNT_DTC <FROM A506> DECK_OPEN_DTC <FROM A506> ID_DTC1 ID_DTC2 R43
DECK_OPEN_SL DECK_DW/UP DECK_LIFT_ON
(RX9) <TO A506> (RX8) <TO A502> (RX7) <TO A502>
DECK_FEED_M_ON BIT0 BIT1 FEED_CL_ON PULL_CL_ON PICK_UP_SL LED_ON
(RX6) <TO A506> (RX5) (RX4) (RX3) (RX2) (RX1) (RX0) <TO A506> <TO A506> <TO A505> <TO A505> <TO A505> <TO A505>
+5V CLOCK RXDATA RXEND* TXLOAD* TXDATA RXOUTEN* CP3 C17
<FROM A504> <FROM A504> <FROM A504> <FROM A504> <FROM A504> <FROM A504>
+5V
+5V C12
C10
R37 +5V
OUT
VCC
GND
C11
A-5
+5V J101
1 1 J106
+5V D19
7
CP9 CLOCK <TO A503>

12 13
R53
R55
J102
C14
Q20
D18 C19
6
J101
J106 +5V +5V D20 D21 +5V +5V

4 3
J102
+24V RXEND* <TO A503> J101

3
CP11
10 11
R62
R67
J102
Q20
C16
1
C18 RXDATA <TO A503>
CP10 R61 R64
D22 D23
J102
Q20 +5V CP12 +5V R60 R57
TXLOAD* <TO A503> +24V Q39 1101P R113

8 DCOLSCOL 1 7 IPKS 2 SEMT 6 3 VCC TIMC 5 4 INVI GND
D24 3 D25
J102
Q20 CP13
+5V CP23 C38 L2 D17 + C37 CP24 TXDATA <FROM A506>
R38 Q21 R39 CP14 +5V D27

8 9
J102
C36
C35 R114 R115 +5V

14 7 VCC GND
RXOUTEN* <TO A503>
J102
Q20
R59
R56
D26
C21
Q20
A-6
+5V R42
1
+24V +5V
PICK_SL_DTC <TO A503> J103 LED -ON Q31
R51 D8
J104 24VU
+5V LED ON <FROM A503> Q27 R49

2
J104 PICK_UP_SL
J103 5VR
PICK_UP_SL <FROM A503>
R50 +5V R65 +5V D50

4
R90
Q22
+5V R74 DECK_OPEN_SW <TO A503> <TO A502> +5V R73 PAPER_DTC <TO A503> R70
+5V D28
J104 0V
J103 0V DECK_FEED_DTC <TO A503>
J104 DECK_FEED_DTC
J103 DECK-OPEN-SW
R68 D51
5
D29
5
J104 5VR
+5V D30
6
J103 0V
6
J104 24VU
J103 PAPER-DTC
7
D31
7
J104 PULL_CL_ON
J103 5VR
PULL_CL_ON <FROM A503>
R52 Q23 +5V R66 +5V R54

9
R91
+5V R72 UPPER_LIM <TO A502> R77
+5V D33
J104 0V
J103 0V DECK_PULL_DTC <TO A503>
J104 DECK_PULL_DTC
J103 UPPER-LIM
R69 R53
10
D32
10
J104 5VR
J103 5VR
11
+5V R75 DECK_UP_DTC <TO A503> <TO A502> R76
+5V D35
J104 24VU
11
J103 0V
12
12
J103 DECK-UP-DTC
D34
13
FEED_CL_ON <FROM A503>
R54 Q24 R92
J104 FEED_CL_ON
J103 5VR
A-7
Q28 BIT1 <FROM A503> Q29 BIT0 <FROM A503> +5V R82 DECK_FEED_M_LOCK <TO A503> DECK_FEED_M_ON <FROM A503> +5V R83 Q13
13 12
J105
BIT1
J105
BIT0
+24V +5V
+5V
1
J108
24VU
D40
3
J105
DECK_FEED_M_LOCK DECK_OPEN_SL <FROM A503> R58
D11
2
D41
+5V Q26 R93
J108
DECK_OPEN_SL
R23
Q30
R63
J105 J105 J105
DECK_FEED_M_ON 5V
3 6
0V DECK_MOUNT_DTC <TO A503> R81
+5V R79
+5V D37
4
J108
0V
+5V R86 PAPER_TOP_DTC <TO A503> R89
+5V D43
+5V
1
J107 J107 J107 J107 J107 J107 J107 J107
0V PAPER_TOP_DTC
J108
DECK_MOUNT_DTC
D36
D42
3
J108
5VR
5V 0V PAPER_VOLUME 5V 0V DECK_LOW_LIM DECK_OPEN_DTC <TO A503>

6
+5V R85 PAPER_VOLUME <TO A503> R88
+5V D44
+5V R78 R80
+5V D39
7
J108
0V
D45
6
J108
DECK_OPEN_DTC
D38
+5V R84 DECK_LOW_LIM <TO A502> <TO A503> LIFT_M+ <FROM A502> LIFT_M <FROM A502> R87
+5V D46 D47

9
J108
5VR
J107
LIFT_M+ LIFT_M
10
J107
A-8
Prepared by Office Imaging Products Technical Support Division Office Imaging Products Quality Assurance Center CANON INC. Printed in Japan REVISION 0 (OCT. 2000) (26168/03863) 5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan
This publication is printed on 100% recycled paper.
PRINTED IN JAPAN (IMPRIME AU JAPON)
1000AB0.45-0

Canon PD-F1sm

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PAPER DECK-F1

COPYRIGHT 2000 CANON INC. Printed in Japan Imprim au Japon

COPYRIGHT 2000 CANON INC.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

2 Outline of the Sevice Manual

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

CHAPTER 2 OPERATIONS AND TIMING

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

CHAPTER 3 MECHANICAL SYSTEMS

CHAPTER 5 MAINTENANCE AND INSPECTION

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

CHAPTER 1 GENERAL DESCRIPTION

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

CHAPTER 1 GENERAL DESCRIPTION

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

CHAPTER 1 GENERAL DESCRIPTION

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

CHAPTER 1 GENERAL DESCRIPTION

[1] [2] [6] [3]

[5] Right cover [6] Upper cover [7] Rear cover

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

CHAPTER 1 GENERAL DESCRIPTION

3.2 Cross Section

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

CHAPTER 2 OPERATIONS AND TIMING

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

CHAPTER 2 OPERATIONS AND TIMING

Pickup drive system

Lifter drive system

1.2 Outline of Electrical Circuitry

Sensor Deck driver PCB

Switch Host machine Serial communication

COPYRIGHT 2000 CANON INC.

CANON PAPER DECK-F1 REV.0 OCT. 2000

CHAPTER 2 OPERATIONS AND TIMING

1.3 Inputs to and Outputs from the Deck Driver PCB

Deck pickup sensor

Deck paper absent sensor

Deck feed sensor

J18 -1 Deck paper -2 supply position PS107 -3

sensor Deck paper level ensure

Compartment open sensor

J108 +5VR -8 -7 DOPND* When compartment is -6 set to machine, 1.