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EcoRolls

The cost-effective composite rolls

Quality Assurance
All EcoRolls are inspected for material quality,
dimensional accuracy, proper operation, and load
guarantee. During order execution, they are subject to
continuous quality assurance measures and delivered
with pre-tensioning reports, as well as detailed
documentation.

Services
EcoRolls are, of course, delivered in sturdy boxes,
ready for installation and operation. At the request of
SCHAAF GmbH & Co. KG
the customer, we also supply the EcoRolls without roll
Bruesseler Allee 22
rings, or assemble roll rings provided by the customer.
41812 Erkelenz - Germany

SCHAAF EcoRolls are reliable and are manufactured


Telephone: +49 - 24 31- 9 77 70-0
in accordance with the highest level of technical
Fax: +49 - 24 31- 9 77 70-77
know-how. Our highly-motivated staff would be
pleased to train your personnel, in situ or at our works,
E-Mail: info@schaaf-gmbh.com
in mounting the rolls.
Internet: www.schaaf-gmbh.com

EcoRolls – the composite rolls


EcoRolls
increase your production and lower costs

SCHAAF Hydraulic Nut up to 4000 bar:


High axial clamping pressure, no slippage of roll rings, Stable, reliable Hydraulic Nut for tightening and Body of high-tensile forged steel, resulting
optimum torque transmission. loosening function even after years of use. in a long service life.

Advantages Versions
SCHAAF EcoRolls offer you many advantages compared The standard version of the SCHAAF EcoRolls
to conventional solid rolls or other composite rolls: consists of the following components:
Longer rolling times of the mill Body of forged, high-tensile steel; manufactured
More tonnes per pass with the technically necessary tolerances
Fewer interruptions to rolling schedule Hydraulic Nut with mechanical locknut for highest
Pass dressing less deep axial tensioning forces
Shorter dressing time Screw-on labyrinth rings
Reduced roll stock Spacer rings of high-tensile forged steel between
Improved surface quality of the rolled product the roll rings
Less scrap
Shortened, reusable labyrinth rings Other versions
Continuously reusable roll body Composite rolls with shrink-fitted labyrinth rings on
Hydraulic Nut with high axial clamping force both sides
No keyways, no cracks in the roll rings Roll rings of tungsten carbide, powder metal or
No slippage of roll rings ceramics from various manufacturers
Safe mounting and demounting of the Provision of the roll rings by the customer, or
SCHAAF Hydraulic Nut when changing the roll rings complete solution from SCHAAF
at the mill or, if requested, at our premises

Certificates
Shortened, screw-on labyrinth rings allow up to two Roll rings of any material, e.g., of Pre-tensioning Documentation
more passes to be added to the roll. tungsten carbide, powder metal or Specific Test Reports
ceramics from various manufacturers Material Inspection Certificates
can be installed. Certificates from inspecting organizations
100% corrosion protection as a result of high-temperature Certificates in accordance with special
Hydraulic Nut and labyrinth-ring seals. Dressing is reduced by a factor up customer requirements
to 4.5 and the service life is 4 - 20 times Accessories
that of cast-iron rolls. Example based on a German wire producer: High-pressure hydraulic pumps:
Improved production quality and tolerance On stand 10, when 5.5 mm wire is produced, manually operated, electric or air driven
due to roll rings and axial pre-tensioning the costs amount to 0.37 € per tonne when High-pressure hydraulic hoses
which increases stiffness. cast-iron rolls are used. Couplings, nipples, adaptors, manifolds
Using SCHAAF EcoRolls, the costs have been Pushing-off cylinders
reduced to 0.06 € per tonne. Mounting and dismounting equipment
SCHAAF rolling capacity: 594,000 tonnes Crane lifting gear for roll rings,
Standard rolling capacity: 163,000 tonnes Assembling EcoRolls intermediate rings and Hydraulic Nuts
EcoRolls
The cost-effective composite rolls

Quality Assurance
All EcoRolls are inspected for material quality,
dimensional accuracy, proper operation, and load
guarantee. During order execution, they are subject to
continuous quality assurance measures and delivered
with pre-tensioning reports, as well as detailed
documentation.

Services
EcoRolls are, of course, delivered in sturdy boxes,
ready for installation and operation. At the request of
SCHAAF GmbH & Co. KG
the customer, we also supply the EcoRolls without roll
Bruesseler Allee 22
rings, or assemble roll rings provided by the customer.
41812 Erkelenz - Germany

SCHAAF EcoRolls are reliable and are manufactured


Telephone: +49 - 24 31- 9 77 70-0
in accordance with the highest level of technical
Fax: +49 - 24 31- 9 77 70-77
know-how. Our highly-motivated staff would be
pleased to train your personnel, in situ or at our works,
E-Mail: info@schaaf-gmbh.com
in mounting the rolls.
Internet: www.schaaf-gmbh.com

India Contact

Satish Agrawal
098851 49412

EcoRolls – the composite rolls

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