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A P V H E AT E XC H A N G E R S

APV Hybrid - Welded Heat Exchanger


W I T H M U LT I - F L E X I B L E C O N F I G U R AT I O N F O R R O B U S T A N D E F F I C I E N T H E AT T R A N S F E R

APV invented the plate heat exchanger in 1923 (Now SPX) and has continuously proven to be the preferred partner for heat transfer applications. By pioneering applicable technology in pressing, shaping, welding, sealing and testing steel, SPX has continued to develop and improve heat transfer technologies.

Choosing the right Heat Exchanger can be a complex matter


H OW CA N O N E S I N G L E H E AT E XC H A N G E R T E C H N O LO GY C O V E R A L L YO U R K E Y P R I O R I T I E S ? In a complex decision process, neglecting key priorities may lead to low performance or even plant failure things you would re-do if you could. With more than a century of heat exchanger experience, SPX knows the needs and priorities of most industries. Let SPX guide you through complex choices to the right solution for your specic application and needs.

The company is committed to delivering an efcient and durable solution to ensure operational excellence, effectiveness and protability.

I F T H E S E A R E S O M E O F YO U R P R I O R I T I E S
W H AT C O U L D H A P P E N I F YO U C O M P R O M I S E H E R E ? V E RY H I G H W O R K I N G T E M P E R AT U R E , (I NCLU DI NG T E M P E R AT U R E S H O C K S ) V E RY H I G H W O R K I N G PR ESSU R E (I NCLU DI NG P R E S S U R E S H O C KS) S M A L L F O OT P R I N T W H AT CA N YO U E X P E C T FR OM S PX AN D HYB R I D?

E Q U I P M E N T FA I L U R E / R E P LAC E M E NT

LO N G E R P R O D U C T I O N U PTI M E

E Q U I P M E N T FA I L U R E / R E P LAC E M E NT H IG H CONVE R SION / E N G I N E E R I N G C O STS

LO N G E R P R O D U C T I O N U PTI M E C O S T S AV I N G S , AC C E S S I B I LITY C O S T S AV I N G S , LO W E R C O 2 F O OT P R I N T O P E R AT I O N AT D E S I R E D S P E C I F I C AT I O N A F T E R CLEAN I NG LO N G S E R V I C E L I F E

SPX offers an extensive portfolio of plate heat exchanges covering many industrial applications. Regularly SPX heat exchangers replace older technology products due to the simplicity of installation and their high performance thermal characteristics. Whether recovering waste heat or isolating the cooling system from the cooling source, SPX has the application knowledge and product to improve efciency and performance.

H I G H H E AT R E C OV E RY, E X T R E M E S M A L L LO G M E A N T E M P E R AT U R E DIFFERENCE C L E A N A B I L I T Y, M A N U A L AN D CI P R E S I S TA N C E TO CORROSION

H I G H E R R U N N I N G C O STS

R E D U C E D E F F I C I E N CY E Q U I P M E N T FA I L U R E / R E P LAC E M E NT

H Y B R I D I S F O R YO U ! Based on a multi-exible conguration platform, Hybrid is designed to operate under harsh conditions where other heat exchanger technologies can fail, have a shorter operating lifetime, or reduce operational efciency. Whats more, easy access makes high-pressure cleaning of Hybrid plates simple, effective and fast!

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The heart of the matter


The central plate core is contained by 4 movable pressure panels, and the 2 ows are separated by the plate wall and 4 corner bars.

Typical product applications


Oil and Gas Gas sweetening Gas Dehydration Crude oil stabilizer Crude oil heater

G E N E RAL US E 350C (662F) 32 bar (up to 40) design pressure (580 psig) Corrosive media Gas/steam/air with low pressure drop Pass-through of particles/solid

Chemical Solution cooler and heater Process condenser Cryogenic chiller

Power Steam condenser District heating units

Industrial Reboiler

Pass plates: turn ow to support multi-pass cross ow

Plate core: heat transfer plates welded together to separate and exchange heat between the 2 media

Panels: 6 bolted panels holding together the plate core

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6 BA S I C M O D E L S H L W

Hybrid 24

H y b r i d 12

Hybrid 8

Hybrid 6

Hybrid 4

Hybrid 2

MOD E L H E IG HT M M (I NCH) LE N GTH M M (I N C H) W I DT H M M ( I N C H )

2 10 5 2 ( 4 1 . 4 2 ) 1 4 2 5 ( 5 6 , 10 ) 3 9 1 - 787 (15.4-31.98)

4 10 5 2 ( 4 1 . 4 2 ) 1 8 57 ( 73 . 1 1 ) 6 07 (23.90)

6 10 5 2 ( 4 1 . 4 2 ) 2289 (90.12) 6 07 (23.90)

8 10 5 2 ( 4 1 . 4 2 ) 272 1 ( 107. 1 3 ) 6 07 - 787 (23.90-31.98)

12 10 5 2 ( 4 1 . 4 2 ) 3585 (141.18) 7 1 5 - 107 5 (28.15-42.32)

24 1484 (58.43) 3585 (141.18) 7 1 5 - 107 5 (28.15-42.32)

to meet all your needs


We will always nd the perfect solution Perfect adaptability for almost any application Full utilisation of pressure drop to maximise thermal efciency Close temperature approach down to 1C possible (1.8F) Low pressure drop possible even at high mass ows even for gas/steam Perfect for condensation and evaporation (including vacuum condensation) Large connection sizes possible Non-symmetric ows handled, even with perfect pressure drop utilisation

4 5 6 S TA N D A R D C O M B I N AT I O N S P E R P L AT E M AT E R I A L :
MOD E L N U M B E R O F TH E R MAL STE P S STA C K H E I G H T V E R S I O N S P O S S I B L E PAS S C O M B I N AT I O N S O N P R I M A RY S I D E ( C U R R U G AT E D S I D E ) P O S S I B L E PAS S C O M B I N AT I O N S O N S E C O N DA RY S I D E ( T U B U L A R S I D E ) 2 2 5 3 4 4 4 1 3 5 6 6 1 3 7 8 8 3 3 6 12 12 5 3 9 24 2X12 5 3 9

Design Pressure: Design Code: Design Temperature:

16 or 32 Bar (232.1 or 464.1 psig) ASME VIII, Div 1 or PED -28/-40 to 350C (-18.4/-40 to 662F)
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Unseen exibility based on a range of standard variants


E A C H AVA I L A B L E I N VA R I O U S S TA N DA R D C O N F I G U R AT I O N S :

EXAM PLE 1

Low number of passes tube side system in combination with single pass corrugated side system for low NTU value applications and/or low pressure drop requirements

EXAM PLE 2

Single pass tube system in combination with corrugated side sandwich system for multiphase applications (e.g. condensation)

EXAM PLE 3

High number of passes tube side system in combination with corrugated side sandwich system for close temperature approach applications (heat recovery)

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3 plate variants depending on your needs


H Y B R I D F E AT U R E S 3 V E RY D I F F E R E N T P L AT E T Y P E S !

T U P L A F LOW 37

If manual cleaning and/or low pressure drop are essential (e.g. steam/gas). Pressure drop on tube side can be kept extremely low Excellent for gas/steam Excellent mechanical cleanability combined with high heat transfer performance

T U P L A F LOW 2 8 If you want the best combination in between. Good mechanical cleanability combined with excellent heat transfer performance

E N E R GYS AV E R If your focus is optimum efciency and pressure drop limitations are not an issue. High turbulence Highest efciency Highest pressure resistance

Cross section of TuplaFlow plate types All plates are cross-ow

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Do fouling or scaling impact your production planning?


Spare capacity, lter systems or CIP cleaning systems are expensive to install. 2 of the 3 plate options can be cleaned effectively using manual high pressure cleaning.

Openable design Bolted Hybrid can be opened. Th e t u b e - s i d e p l a t e g a p c a n b e h i g h p r e s s u r e c l e a n e d ( Tu p l a F l o w ) .

Tu p l a F l o w p l a t e p a ck

H U G E F L E X I B I L I T Y BA S E D O N S TA N DA R D VA R I A N T S
MOD E L H E AT T R A N S F E R I N M 2 ( F T 2 ) MAX. NOZ Z LE SIZ E TU B U SI DE MAX. NOZ Z LE SIZ E C O R R U G AT E D S I D E M AT E R I A L P L AT E S 2 6-25 (65-269) DN450 18" DN300 12" 4 28-33 ( 3 01 - 3 5 5 ) DN350 14" DN300 12" 6 41-50 (441-538) DN350 14" DN300 12" 8 5 5 - 97 ( 5 9 2 - 10 4 4 ) DN500 20" DN300 12" 12 10 5 - 2 1 8 (1130-2346) DN500 20" DN300 12" 24 2 10 - 4 3 6 (2260-4693) DN500 20" DN500 20"

STA N DA R D : 1 . 4 4 0 4 ( 3 1 6 L ) O N R E Q U E ST : 1 . 4 57 1 ( 3 1 6 T I ) / 1 . 4 3 01 ( 3 0 4 ) / 1 . 4 5 3 9 ( 9 0 4 L ) / 1 . 4 5 47 ( 2 5 4 S M O ) / 2 . 4 8 1 9 ( 276 ) / 2 . 4 6 0 2 ( C 2 2 ) / 2 . 4 6 0 5 ( C 2 0 0 0 ) / A N D OT H E R S AC C O R D I N G TO AS M E V I I I : - 2 8 C TO 3 5 0 C ( - 1 8 . 4 F TO 6 6 2 F ) AC C O R D I N G TO P E D 97/ 2 3 E K : - 4 0 C TO 3 5 0 C ( - 4 0 F TO 6 6 2 F ) 1 6 A N D 3 2 B A R V E R S I O N S , I N C L U D I N G F U L L VA C C U U M . P E D 97/ 2 3 E G / E N 1 3 4 4 5 AS M E . V I I I , D I V. 1 WE LDE D N ECK FLANG ES E N 10 9 2 - 1 / A N S I B 1 6 . 5 A P I 6 6 2 TA B L E I I

D E S I G N T E M P E R AT U R E DESIGN PRESSURE DESIGN CODE F L A N G E R AT I N G S N O Z Z L E LOA D S

Customisation Options: Plates in other alloys Fully welded vessel construction (not openable) Venting options Sub cooling >5000 m2 heat transfer area (53819 ft2)

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Hybrid - Welded Heat Exchanger


W I T H M U LT I - F L E X I B L E C O N F I G U R AT I O N F O R ROB UST AN D E FFICI E NT H E AT T R A N S F E R

S PX F LO W T E C H N O L O GY

105 CrossPoint Parkway Getzville, NY 14068 USA P: (800) 462-6893 F: (716) 692-1715 E: answers.us@spx..com

A B O U T S PX

Based in Charlotte, North Carolina, SPX Corporation (NYSE: SPW) is a global Fortune 500 multi-industry manufacturing leader. For more information, please visit www.spx.com.

S PX F LO W T E C H N O L O GY

Platinvej 8 6000 Kolding, Denmark P: (+45) 70 278 444 F: (+45) 70 278 445 E: apv.emea.heat@spx.com

SPX reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless conrmed in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spx.com. The green > is a trademark of SPX Corporation, Inc.. SSUED 02/2012 1208-03-02-2012-GB COPYRIGHT 2010, 2012 SPX Corporation

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