Doc.

ITP-FMS-HSM-01 0 01- Jul- 2013

INSPECTION AND TEST PLAN

Project Name : FORMOSA HOT STRIP MILL PLANT RD= Review Document ,
Number

Rev.: Date:

RI = random Inpection ,
Activity

WP = Witness point,

HP = Hold Point ,A=Attend point

Procedure Acceptance criteria

MDR= Manufacturer's Data Record, P=Performane

Inspection point Verifying document POSCO E&CViet Nam FORMOSA Remark

1.0
1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9

Procedures & Qualifications

Preparation of WPS/PQR Welder qualifacations NDE procedures (UT/MT) Visual procedure Non destructive testing personnel qualifications Welding material control quality procedure Non conformance control procedure Weld Repair procedure Coating procedure AWS D1.1 AWS D1.1 AWS D1.1 AWS D1.1 SNT-TC-1A POSCO E&C-Viet Nam POSCO E&C-Viet Nam POSCO E&C-Viet Nam POSCO E&C-Viet Nam ISO 1461 AWS D1.1 AWS D1.1 AWS D1.1 AWS D1.1 Level II operator ASME Sec.II-C/Suppliers std FORMOSA accepted documents Valid certificates FORMOSA accepted procedure FORMOSAaccepted procedure Valid certificates FORMOSAaccepted procedure FORMOSA accepted procedure FORMOSA accepted procedure FORMOSA accepted procedure
P P P P P P P P P RD RD RD RD RD RD RD RD RD

2.0
2.1 2.2

Materials
Certification Certification of welding consumable ASTM,JIS,GB ASME Sec.II, part C Mill certificate Test report
HP HP RD RD

3.0
3.1 3.2

Fabrication
Weld preparation and fitup Execution of (major) repairs WPS AWS D1.1 NDE report FORMOSA accepted documents Completed NCR
RI HP RI / WP RI / WP

4.0
4.1 4.2 4.3 4.4 4.5

Testing
Visual examination 100% Dimensional inspection UT 100% if mention in the drawing Butt Joint : UT 10% for total weld length Built-up Beam : MT 10% for total weld length: (Main clomn, Crane girder) UT procedure UT procedure MT procedure AWS D1.1 sect 6 AWS AWS D1.1 sect 6 AWS D1.1 sect 6 AWS D1.1 sect 6 Report Report Report Report Report
P P P P P RI /RD RI/RD RI /RD RI /RD RI /RD

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Doc.:

ITP-FMS-HSM-01 0 01- Jul- 2013

INSPECTION AND TEST PLAN

Project Name : FORMOSA HOT STRIP MILL PLANT RD= Review Document ,
Number

Rev.: Date:

RI = random Inpection ,
Activity

WP = Witness point,

HP = Hold Point ,A=Attend point

Procedure Acceptance criteria

MDR= Manufacturer's Data Record, P=Performane

Inspection point Verifying document POSCO E&CViet Nam FORMOSA Remark

5.0
5.1 5.2 5.3 5.4 5.5 5.6 5.7

Coating
Surface Profile Testing Air Temperature & Humidity Check Metal Surface Temperature Check Wet Film Thickness Check Dry Film Thickness Check Visual Inspection on each coat Adhesion Test POSCO E&C-Viet Nam POSCO E&C-Viet Nam POSCO E&C-Viet Nam POSCO E&C-Viet Nam POSCO E&C-Viet Nam POSCO E&C-Viet Nam POSCO E&C-Viet Nam SSPC 10 SSPC SSPC SSPC SSPC PA2 ISO-4628 ASTM D4541 Report Report Report Report Report Report Report
P P P P P P P RI /RD RI /RD RI /RD RI /RD RI /RD RI /RD RI /RD

6.0
6.1

Packing
Packing inspection Packing Procedure Packing List
P RI / WP

7.0
7.1

Documention
Final Inspection Dossiers for Submittal to client upon completion of the job All documents as per approved ITP As per the MDR index Sheet Enclosed With HP RD

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