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witttt

ffiTE@

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\l

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39UVH3Sl0_

tul
l.rJ

<l

(, q =
c( q

(9
EJt t!-I F(Jn

F = <, o-

It = S
t
( ) =

o -J o \

$e><)
o
c( =
+.

tU

o o J o &
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03

1$l1AO0

ERECTION OF COIIIR.OI,LED

W
Type

BOILER
Erection.

CTRCI.II,ATION

Brief detail.s of

CC pu.urp

and motor

Single suction - Double discharge.

208.5 Kgs/Cm2
3560C

Design pressure Design TemperaLure Hydro Test pressure

312.

Kgf /

Cm2

Suction pressure

195.6 Kgf /
4

Cm2

Quantity

pumped

8453

Lit,re/min.

I.;t. of pump case

I'lci.or

3425 Kgs.

Type
Out put

..Wet. stator - squirrel cage - Induction

354

KI{

Motor case design pressure

.Motor case design pressure

3430C

208.5 KgflCm2
14s0
RPM.

FulI l-oad speed FulI load current wr. of motor complete

84

AMPS
r

'1443 Kgs .

Bharat Heavy Electricals Limiled Rev. 00

i

81-08 -O201T/L
04.97

of6

BOILER
Erection

ERECTION OF COIITR.OT.T.M CIRCUI,ATION PUMPS

Special. features of
1_

PumP motor

Assembled uncierneach the pump.

2.

Glanoiess.

Impel3-er is mounted on Ehe extended shaf t of motor. \:o. separate coupling is required,

Bearings and motcr windings are directly boiler water. 5. 1.0

cooled by

same

Volute/pump casing is direct.ly welded t.o the piping.

ERECTION OF CC PI]MPS

Conerolled circulat.ion 5OO MW Boiler is provideci with three Nos. circulating pumps of each of 50? capacity. The Boir-: water circulating pump comprises a single st,age centrifugal pump ciriven by a wet stator induction motor as shown in Fig. No. 1. The motor suspended beneath the pump casing is fi1led with wat,er at, fuII system pressure. Whilst. no seal exiscs between Ehe pump and motor, a baffle plus base clearance between the stator and motor casing neck, restrict solids and hot wat.er enLering the motor. The rotor shaf t. is supported by water lubricaEed,.tilt.ing pad ratlia] and thrust. bearing mounteC on the end of t.he staLor she11.
Each pump has a centre inlet and two tangent,ial discharges. Each discharges of the pump is prowided with the elbow down st.op check valve in the discharge lines. The discharge l.ines are connected to the front. bottom ring header.

kat

Heavy Electricals Limited Rev. 00

81-08-02O7T/2 of
04.97

Fl'
1

,i

ERECTION OF CONTROI,LED

BOILER
I

CTRCUI,ATION PUMPS

Erection

r..

1 eC PUl,lP

CASE INSTALLATION

Pump case/volute flange and branch and covers are

remowed

ani cleaned.

Suction manifold and suction valves three Nos. with spool p:-eces are perfectly ]evelled. A1] three volutes are transported to furnace cavity anci slings are attached to erection eye bolts proviCed on the casing. Ifpica1 volute is shown in Fig. No.
2.

Volute is raiseci to the position with the help of electric rvinch.

Temporary supports are provided to hold volut,e at its

g
i t,

elevation

After alignment of volute with suct.ion spool, iE may be tackwelded. I{orizontarity of bot.tom flange is rechecked to keep it within 1/2 degree or -L/2 degree. Suction spool with volut.e is welded following the applicable procedure in welding manua1..
Radiography and sEress relieving are to be completed after compleLi-on of welding.

Radiographic hole is plugged.

i, d

't

g
81-08 -02o7T/3
04.9'7

Bharat Heavy Electricals Limited Rev. 00

of

ERECTTON OF COIIIR.OLLED

BOILER
Erection

CIRCTTI,ATION PUMPS

and covers are fixed to Lhe bottom flange and nuEs are tightened to t.he requireci torque value inoicated by the pumo manufacturer.
Dummy

Af :er conplet j-on remcved and volute

of Hydro test, dummy covers are is throughly cleaneo.

1..2

CC PUMP MOTOR INSTALLATTON

Motor Installat.ion is shown in Fig No. 3.

when installing ci-rcurators the following conditions must be observed.

pipe work should be adequately accept t.he weight. of the circulat.or.

System

supporE.ed

to

2.

when mounEed, the pump should accommodate movement in t.he pipe without imposing exessive loads on t,he casing and branches.

sufficient. clearence should be arlowed beneath the moEor. t.o permit lowering of the motor from the pump case for maintenance. If removable floors are fitted after the motor is installed, ensure that the terminal boxes or l_ow pressure cooling water supply lines will not. foul them when the boiler is on load and the circurat.or moves downwards ciue to
thermal expansion.
Ensure the main system is free from solids before mounting the circulators. Hose d.own internplly,

Bharat Heavy Electricals Limited

81-08 -o2O7T/4
04.97

of

Rev. 00

t
I

ERECTION OF CO}[[ROI&ED

BOILER
Erection
1

CIRCTII,ATION PUI.itPS

the pump case, the valves and adjacent piping, eRsure the removal of all loose debris.

Lo

Motor assy is transported to furnace cavity and kept IN a verticai position, oD the motor cover stanci, and in

the correct ori-entation to the

I

pump.

Inspection cover at the top of the transit canister is removed and drain plug is removed Eo drain off the inhibitor. Transit cani,ster is removed from the motor case.

Lifting shackles and slings are at.tached to Ehe lift.ing

I

Iugs.
Usi-ng long l-ifc power hoists, moEor is lifted to the position unt,il t.he mot,or impeller is about to ent,er the pump case. In this condition moLor }oaci is transferred to chain Lype hoist..

Dist.ance bet.ween the pump case and moLor f langes is measured at four 90 degree points on the flange periphery. If necessary moEor is adjusted to make the dist.ances equal all around.
Care is to be taken to see t.hat. the st.uds are cent.ered in t.he motor f lange ho1es.

With the chain hoists working in Unison motor is raised until an increase in the effort required on t.he hoist indicates t.hat Ehe gasket is in contact. with thJ pump
a

Bharat Heary Electricals Limited Rev. 00

81-08-o2A7T/5 of
04.97

BOILER
Erection

ERECTTON OF coMIROr.r.trn CIRCTII,A:rrON PUMPS

case face. At this stage, the gap between the flange faces should be eoual all round the flange.
The stud t.hreads are coated with,high temp anti_seize
compound anci

nuts are instalLed by

hanci.

Nut.s are Lj_ght.ened with hydraulic st.ud tensioning unit following the procedure given by t.he manufacturers.

Lifting tackles are 1.3 fnstallation

removed.

of Heat exchanger

Heat exchanger is loosely mounted on the motor case brackets with the heat exchanger wei_ght belng taken by t.he lifLing tackles. Heat exchanger is aligned paralrel Eo the motor as shown in the Fig. No. 4 by adjusting the screws on the bracket. on complecion of adjustment, adjusting screws are l0cked with l0cknuts and lifting tackles is Interconnecting
completed.

removed.

pipe work of

Heat

exchanger

IS

a-re insr-alIed.

Thermocouples, pressure gauges and temp ararm switches

Power supply cable is connected Eo the mot.or terminals.

Thus the erect.ion of

CC pumps

are complet,ed.
8L-08-o2O7T/6 of
04.97

Bharat H.mrlf Eletricals Limited Rev. 00

(SUCTION}

t{

LEr

DISCHARGE

>aI ' | / tl
- l.|

v
IIAII'J STUD
PUMP.E
IJ O

-DISCHARGE

II,lPELLER

PUMP.END

JOURNAL EEARING

SEAR ING HOUSING

HEA T
E

XCHANGEFI CONNECTI C'.I

I.IOTE:

HEAT EXCHANGER O'r1tTTD

FOR CLARITY

STATOR WINOINGS

]L
ROTOR

,i r
iL

,,,

MOTOR CASE

-.

sTr,Toe t-AMt^!

^T!O^'S

COVER.ENO BEARING HOUSING

COVER.ENO JOURNAL SEARtNC

(TILTING PAOI

THRUST BEARING

THRUST OISC ANO AtJXILIARY lt!4PELLEF

REVERSE THRUST EEARING

TERMINAL
GLAT.IO

}IEAT EXCHANGER CONNCTION

F I LTER

GASKET

TEFIMINAL

coiii.lECTiOii

FILL AND DRAIN

80x

MOTOR COVEB

FIG-I : CIRCL,LATING Ptll\rP

SYSTENI PIPET{ORK

PUMP CASE

FABI? 3i A3
SYSTEI'I PIPEY/OR K

[ ['.8

i.u'''

RADIOGRAPHIC HOLE
PROCESS CONNECTION

LIFI'ING
EYEBOLT

PUMP'MOTOR FLANGE TO 8E

x6'i rzonrlu'trrlTH

vI

oEG

R E

FIG-2:

PUITIP C,ASE INSTALLATION

I
?
)

SYSTEM PIPEWORK PUMP CASE

INSULATION

!:t
INSULATION

--//

SYSTENl PIPEI/VOR K

a
SFi ACK

LE

(Ref . Ontyl

RET!4OVABLE LIFTING LUGS

HEAT EXCHANGEE
KEEP COOLER

OPERATIONAIIVHEN INSTALLII.;G THE NTOTOR CN A HOT IOIL:A

IIIOTOR ASSEI,lSLY

LOT.V PRESSURE SYSTEM

FLEXIELE HOSE

TERMINAL 6OX
o

TERMINAL BOX CAB LE ENTRY GL AND,

(CUSTOME R SUPPLYI

o
a LOOP SUPPLY CAELES..AT LEAST 600mrn TO -ALLOIY FOR CIRCULATOR EXPANSION

ALLO\I, AT LEAST 600mm FROI'I ANY OBSTACLE FOR THE MOTOR TO SINK L:,'HEN THE BOILER SYSTEM lS HEATED AND THE SYSTET\4 EXPANOS.
KEEP AR=A BENEATH MOTOR CLEAR OF ANCILLARY EOUIPMENT TO PERt\lIT SUBSOUENT T.IOTOR R Et\4OV AL. r,1 INIti1UM OISTANCE REOUIR ED lS 914-4mm-

ANO CONTRACTION WlTH SOtLER PIPEWORK

I"IG-3: NTOTOR INSTALLA'I'ION

ATTACHMNT TO *IOTOR

IlELD THIS
FLAT{GE UP
F

IRST

,AOJUSTING SCFEWS UNTIL CO}ITACT $'ITH HEAT EXCHANGER FOOT IS MADE LOCK SCRE$JS I^'ITH NUTS

BOLT UP FEETWITH SECURING 80LTS. WASHERS ANO

NUTS

WELD UP INTER. CONNECTING PIPEWORK 13 WLDSI

NqTE:
NSUNE THAT INTER.cONNECTING PIPWORK ASSEMBLY IS MARKEO $/ITH. ANO MATCHS THE UNIT SERIAL NUMEER

ASSEMEL[ IN NUMERICAL SEOUENC

FrGJ: l{r'AT FvCtIANGFR

INSTAI.I aTION