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QUESTION BANK
1) Define Spring.
2) Classify springs.
3) State the materials used for manufacturing springs.
4) Define Solid length.
5) Define free length.
6) Write the formula to find Pitch angle of a spring.
7) Define Pitch of the spring.
8) Define slenderness ratio of a spring.
9) Define Stiffness of a spring.
10)Define Endurance stress of a spring.
11)Define Hysterisis of a spring.
12)Define Nipping of a leaf spring.
13)What are the applications of helical springs?
14)Write down the formula used for finding the stiffness of two springs
when they are in parallel with their resulting displacements not
equal.
15). Sketch the stress-strain diagram for a ductile specimen and
indicate its salient features.
16) Indicate the type of fit used in the assembly of bush in the big-end
of the
17)connecting rod of an automobile.
18)Define endurance limit in design
19) Indicate the type of fit specified by 120 H7 p6 in a drawing.
4.The two helical compression springs are placed one inside the other. The outer
spring is
made of 38 mm diameter round bar stock with six active terms and has 225
mm outer
diameter of helix. The inner spring is of 25 mm diameter bar with 9 active turns
and has
140 mm outer diameter of helix. The free height of outer spring is 19 mm more
than the
inner spring. Find the deflection of each spring for total of 90 KN. Also
determine the
load shared by each spring and stresses induced in each spring. Modulus of
rigidity for
spring material is 85 KN/mm2.
5.Design a spring for a balance to measure 0 to 1000 N over a scale of length 80
mm. The
Spring is to be enclosed in a closing of 25 mm dia. The approximate number
of turns is 30.
Also calculate the maximum shear stress induced. Take G = 85 GPa.
6. A helical compression spring of the exhaust valve mechanism is initially
compressed with a pre-load of 375 N. When the spring is further compression
and the valve is fully opened, the torsional shear stress in the spring wire
should not exceed 750 N/mm2. Due to Space limitations, the outer diameter
of the spring is not exceed 42 mm. The spring is to be designed for minimum
weight. Calculate the wire diameter and the mean coil diameter of the spring.
7.A piston of a reciprocating compressor has a diameter of 60mm. The
maximum pressure on thepiston fall is 1.25MN/m2.Assuming the gudgeon pin
passing through the small end of the connectingrod can be safely loaded in
shear up to 10MN/m2, Calculate the minimum diameter of the gudgeon pin.
8.Design a connecting rod for a petrol engine for the following data:
Diameter of the piston = 68 mm
Stroke length = 80 mm
Length of connecting rod = 160 mm
Maximum explosion pressure = 3.5 N/ mm2
Mass of reciprocating parts = 2.5 kg
Speed = 4000 rpm
Compression ratio = 8 :1