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ALTOSONIC V
Highly accurate ultrasonic flowmeter system Innovative technology to set new standard in custody transfer
Introducing ALTOSONIC V
ALTOSONIC V is an unique flowmeter system for custody transfer flow measurement of hydrocarbons. It offers substantial improvements in accuracy and turndown required for custody transfer of high value petroleum products. Until now, ultrasonic flowmeters were not capable of meeting the stringent requirements for true fiscal and commercial metering. ALTOSONIC V is the first ultrasonic flowmeter in the world to gain approval for custody transfer applications defined by the OIML R-117 guidelines. ALTOSONIC V received type approvals from NMi and PTB. Operating and maintenance costs of flow metering can be significantly reduced by ALTOSONIC V. Operating costs are low because there is negligible pressure drop and no filters are required. Maintenance is nearly none as there is no wear and periodical re-calibrations are not required. ALTOSONIC V operates independent of the viscosity, which makes it ideal for measurements in pipelines handling different products. Re-calibration, and expensive calibration facilities, are no longer necessary, nor is the change of devices when changing products. The principle of ultrasonic flow measurement is based on the difference in transit time of pulses sent up- and downstream. Depending on the viscosity, the flow in the center of the pipeline will be slightly faster than near the pipe walls. KROHNE Altometer introduced a five beam ultrasonic flowmeter, enabling an improved accuracy of the average flow measurement over the cross-section of the pipe. KROHNE Altometer has over 20 years of experience in ultrasonic flow measurement. ALTOSONIC V has been developed in co-operation with and extensively tested in field applications by internationally recognised laboratories and multinational petroleum companies.
Accuracy: 0.15% of measured value Repeatability: 0.04% band Viscosity independent (Q/v = 1:1000) Negligible effect of distorted flow profiles and swirl
High reliability
Multiple beams ensure redundancy and validation of results Redundant electronics Internal diagnostics
Multi-measurement purposes
Standard volumetric flow rate and totalization Additional information on Volume 15C / 60F (acc. to API),
mass flow, reference density and VCF calculation possible with external transmitters Low capital cost
Large sizes available. High turndown ratio reduces the number
No filters (strainers) required Long economic lifetime Easy and low cost installation Many options to suit wide range of (transfer) metering needs Bi-directional flow measurement possible
Multi-channel ultrasonic flow measurement The accuracy of flow measurement depends on the flow velocity, pipe diameter and mediums viscosity. The Reynolds number reflects the distribution of the flow velocity over the cross section of a pipe. The shape of a flow profile can vary between constant (turbulent flow) and parabolic (laminar flow) depending on flow velocity, density, diameter, and viscosity. ALTOSONIC V measures the average flow velocity along 5, in parallel, measuring beams thereby covering a large range of the flow profile across the metering section. Hence a wealth of information is available on the profile, both in laminar and turbulent flow conditions, and allows highly accurate measurements of the average velocity of a flow over the pipe cross-section. Also in situations with non-symmetric flow profiles and swirl the 5 measuring beams ensure accurate flow measurements. KROHNE holds a patent for this method, whereby flow measurements are independent of the flow profile and the Reynolds number.
Sensor A / B transmitter and receiver Sound velocity of product Meter k-factor Length of measuring beam Transit time of ultrasonic waves from sensor A to sensor B and B to A Propagation rate of ultrasonic waves between sensor A to B and B to A Mean velocity of flowing liquid Angle between pipe axis and measuring beam
Correction for flow profile disturbances Much research has been done on how to reduce the flow profile dependence of ultrasonic flowmeters. For ALTOSONIC V a geometrical method is used to reduce this dependence based on the idea that an undisturbed, fully developed profile does not show any effects of flow profile dependence. With a confusor, disturbed profiles can be transformed in a shape approximating the original axisymmetrical undisturbed profile. The figure illustrates how the flow profile is transformed in the measuring section after the confusor.
ALTOSONIC V
Responsibility for suitability and intended use of our instruments rests solely with the purchaser.
Volumetric flow rate Volumetric flow totalization Sound velocity (for product identification) Identification of viscosity Indication of flow direction
according to API
Volume computation and totalization
according to API (e.g. 15 or 20C /60 or 68F) Reference density Performance (MV = measured value) Accuracy Turndown ratio 2:1 10:1 20:1 ALTOSONIC V performance 0.15 % of MV 0.20 % of MV 0.25 % of MV 0.04 % Maximum permissible uncertainties according to OIML R-117 Class 0.3 NPD 0.20 % of MV 0.20 % of MV 0.12% 0.15 % of MV 0.25 % of MV 0.04 % (laboratory conditions) 0.05 % (field conditions)
Repeatability band
0.5
OIML-recommendations R-117
0.4 0.3 0.2 0.1 0 -0.1 -0.2 -0.3 -0.4 -0.5 0 100 200 300 400 500 600 700 800 900
NPD-recommendations
Flowrate (m3/h)
Typical repeatability curve (associated limits indicated as bands)
0.16
OIML-recommendations R-117
0.14 0.12 0.1 0.08 0.06 0.04 0.02 0 0 100 200 300 400 500 600 700 800 900
NPD-recommendations
Flowrate (m3/h)
ALTOSONIC V
an outlet cone where flanges are welded on. The cones ensure a symmetrical flow profile inside the measurement section of the primary head. The flowmeter construction allows for bi-directional flow measurements (option). The 10 sensors are made of an all-metal construction. The sensor housings are integrated in the flowmeter body. Their inner parts can be exchanged or serviced under full operating conditions without the need for re-calibration.
offshore environments.
Optional a cover cabinet in SS 316 material is available. The length of the coaxial sensor cables for the converters is 5 m (15 ft). Optional a cable
5 sensor pairs. As a result of the (corrected) computations, the system is insensitive to viscosity changes, and distorted flow profiles. KROHNE holds a patent for these (corrected) computations. As an option the flow processor is able to process inputs from pressure, temperature, density and viscosity transmitters for flow computations. Net volume according to API can calculated and outputted. The UFP-F version is for mounting in hazardous areas. The flow processor is placed in an explosion proof cabinet, identical to the UFC converter cabinet. The UFP-V 19 version is for mounting in the control room. The flow processor has a display and key pad.
ALTOSONIC V
Responsibility as to suitability and intended use of our instruments rests solely with the purchaser.
Optional
Opto-coupler (12 V DC). Reset of alarms, reset of internal totalizers, start calibration, stop calibration, Intrinsically safe. In use for primary head temperature measurement Current 4 20 mA. Intrinsically safe. Input for e.g. temperature, pressure and density transmitters. Others to be defined Intrinsically safe. Input for temperature sensor. 0 5 kHz. Intrinsically safe. Input for densitometer. Other to be defined.
Outputs
Standard Pulse/frequency dual outputs Analog outputs (1 output) Contacts (4 outputs) RS 422 / RS 485 0 1 kHz (the two signals are 90 phased shifted, optional 180 phased shifted) Function: Actual flow 4 20 mA. Non intrinsically safe. Function Actual flow SPST contacts. NO (Normally Open) Contact rating: 125 V AC, 1 A / 30 V DC, 3 A Function: Forward flow, Reverse flow. Warning, Alarm 2 wire RS 485 (half duplex) or 4 wire RS 422 (full duplex) for Modbus protocol (master or slave). Functions: For transmission of various available output parameters. 420 mA. Intrinsically safe Function: Corrected volume, volume correction factor (VCF) (in conjunction with external transmitters)
Optional
Power Supply
UFC-V converter Voltage Frequency range Voltage Frequency range 230 V AC Optional 100 V AC, 115 V AC, 24 V DC 4763 Hz 230 V AC Optional 100 V AC, 115 V AC, 24 V DC 4763 Hz
Materials
UFS-V primary head Primary head & Flanges Sensor & Sensor windows Painting Cable glands UFC-V converter Cabinet Option: cover cabinet Painting Cable glands UFP-V flow processor (F version) Cabinet Option: cover cabinet Painting cabinet Cable glands Frontpanel Display Stainless steel 316/316 L . Other materials (e.g. Duplex, SMO) on request Stainless steel 316/316 L . SMO on request RAL 5015. Other on request 6 times M20 x 1.5 plastic. Optional: brass or SS 316 Copper free Aluminium AISI 12 according to ISO 3522-81 Stainless steel 316 RAL 5015. Other on request 5 times M20 x 1.5 Brass. Optional: SS 316 4 holes & plugs for M20 x 1.5 Copper free Aluminium AISI 12 according to ISO 3522-81 Stainless steel 316 RAL 5015. Other on request 12 holes & plugs for M20 x 1.5 2 holes & plugs for M25 x 1.5 Aluminium 10.4 TFT colour. 640 x 480 resolution
ALTOSONIC V
ALTOSONIC V
Responsibility as to suitability and intended use of our instruments rests solely with the purchaser.
380
(14.96)
295
(11.61)
150
200
250
10
300
12
350
14
400
16
500
20
280 (11.02) M20 x 1.5 (5x) M20 x 1.5 (1x) 100 (3.94) L ALTOSONIC V
Flow rate in US Gallons/min Meter size mm 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 inches 4 6 8 10 12 14 16 18 20 24 28 32 36 40 Minimum linear flow at turndown ratio of 20 : 1 10 : 1 62 124 132 264 264 528 396 792 550 1 100 770 1 540 990 1 980 1 255 2 510 1 563 3 126 2 200 4 400 3 050 6 100 4 000 8 000 5 000 10 000 6 240 12 480 Maximum linear flow 2:1 620 1 320 2 640 3 960 5 500 7 700 9 900 12 550 15 630 22 000 30 500 40 000 50 000 62 400 1 240 2 640 5 280 7 920 11 000 15 400 19 800 25 100 31 260 44 000 61 000 80 000 100 000 124 800
ALTOSONIC V
custody transfer loading and offloading operations inventory control pipeline leak detection liquid identification interface detection in multi-product pipelines allocation measurements
ALTOSONIC V
Responsibility as to suitability and intended use of our instruments rests solely with the purchaser.
Hydrocarbons, water, solvents, etc. Certified in range 0.2 to 150 mPas (higher viscosities have negligible effect on the accuracy) 490 1200 kg /m3 20 to +120C / 15 to +250F 40 to +55C / 40 to +130F 20 to +65C / 4 to +149F 50 to +55C / 58 to +130F 0 to +40C / 0 to +104F 0 to +50C / 0 to +120F ISO / DIN ratings to PN 100 ANSI class ratings to class 600 higher pressure ratings up to 250 bar (3 600 psig) / class 1500 on request 280 28 000 m3/h (for size DN 100 to 1000) 178 178 300 bph (for size 4 to 40) 1240 124 000 US Gal/min (for size 4 to 40) 0.5 10 m/s (1.5 30 ft/s) to IEC 529 /EN 60529 IP 67 (equivalent to NEMA 6) IP 55 (equivalent to NEMA 4) IP 65/67 (equivalent to NEMA 6) Front panel: IP 65 (equivalent to NEMA 4) for installation in Zone 1. EN 50 014, EN 50 018, EN 50 020 EEx ib IIC T6 EEx d [ib] IIB T5 EEx d [ib] IIB T5 Pending in conformity with CE Guidelines EMC and electrical safety CENELEC EMC standards EN 50 081-1 and EN 50 082-2 in conformity with IEC 068 2-29 bump tests and in conformity with random vibration tests to IEC 068
Full-scale range Flowrate Q100% Flow velocity v Protection class UFS-V (Primary head) UFC-V & UFP-V F version standard explosion proof cabinet optional with stainless steel cover cabinet UFP-V flow processor (19 version) Explosion safety CENELEC UFS-V primary head UFC-V converter UFP-V flow processor (F) FM (factory mutual)/UL/CSA EMC/low voltage Vibration level
Installation
Mounting location Inlet/outlet sections Straight inlet run Straight outlet run Cables connecting UFS-V and UFC-V UFC-V and UFP-V (F version) UFC-V and UFP-V (19 version) Restrictions acoustic attenuation Gas bubbles Solids The primary head must be completely filled at all times 20 D upstream, 10 D upstream with flow conditioner/straightening vane. 5D downstream Maximum cable length 5 m (15 ft) [Optional: 10 m (30 ft)] 1200 m (3940 ft) Type Supplied by KROHNE Altometer: Five times coaxial transducer cables for the converter Advised by KROHNE Altometer: Shielded twisted pair cable. RS 485
according to OIML R-117 Limit: % Vol. under operating conditions 1% Guideline value: % Vol. 5%
Type approvals
Dutch German GOS NMi, No. 5076, 5077, 5078 and 5082 PTB, No. 5722, 6222 and 6422 GOS standard, No. 6690
10
ALTOSONIC V
Optional calibration on different viscosities On request, ALTOSONIC V can be calibrated with different viscosities than water at other test laboratories according to customer specifications. Calibrations can be carried out on viscosities up to a maximum of 120 cSt and flow rates up to 4.000 m3/h.
Start
Stop
Standard calibration conditions Product water, gasfree, temperature 10 to 30C (50 to 86F) Ambient temperature 10 to 35C (50 to 95F)
ALTOSONIC V
11
Australia KROHNE Australia Pty Ltd Quantum Business Park 10/287 Victoria Rd Rydalmere NSW 2116 TEL.: +61 2 8846 1700 FAX: +61 2 8846 1755 e-mail: krohne@krohne.com.au Austria KROHNE Austria Ges.m.b.H. Modecenterstrae 14 A-1030 Wien TEL.: +43(0)1/203 45 32 FAX: +43(0)1/203 47 78 e-mail: info@krohne.at Belgium KROHNE Belgium N.V. Brusselstraat 320 B-1702 Groot Bijgaarden TEL.: +32(0)2-4 66 00 10 FAX: +32(0)2-4 66 08 00 e-mail: krohne@krohne.be Brazil KROHNE Conaut Controles Automaticos Ltda. Estrada Das guas Espraiadas, 230 C.P . 56 06835 - 080 EMBU - SP TEL.: +55(0)11-4785-2700 FAX: +55(0)11-4785-2768 e-mail: conaut@conaut.com.br China KROHNE Measurement Instruments (Shanghai) Co. Ltd., (KMIC) Room 1501, Tower A City Centre of Shanghai 100 Zun Yi Road Shanghai 200051 TEL.: +86 21 6237 2770 FAX: +86 21 6237 2771 Cellphone: +86 (0) 139 01954185 e-mail: info@krohne-asia.com CIS Kanex KROHNE Engineering AG Business-Centre Planeta, Office 403 ul. Marxistskaja 3 109147 Moscow/Russia TEL.: +7(0)095-9117165 FAX: +7(0)095-9117231 e-mail: krohne@dol.ru Czech Republic KROHNE CZ, spol. s r.o. Sobe s ick 156 CZ-63800 Brno TEL.: +420 545 532 111 FAX: +420 545 220 093 e-mail: brno@krohne.cz
France KROHNE S.A.S. Les Ors BP 98 F-26103 ROMANS Cedex TEL.: +33(0)4-75 05 44 00 FAX: +33(0)4-75 05 00 48 e-mail: info@krohne.fr Germany KROHNE Messtechnik GmbH & Co. KG Ludwig-Krohne-Strae D-47058 Duisburg TEL.: +49(0)203-301- 0 FAX: +49(0)203-301 389 e-mail: krohne@krohne.de India KROHNE Marshall Ltd. A-34/35, M.I.D.C. Industrial Area, H-Block, Pimpri Poona 411018 TEL.: +91(0)202-7442020 FAX: +91(0)202-7442020 e-mail: pcu@vsnl.net Iran KROHNE Liaison Office North Sohrevardi Ave. 26, Sarmad St., Apt. #9 Tehran 15539 TEL.: ++98-21-874-5973 FAX: ++98-21-850-1268 e-mail: krohne@krohneiran.com Italy KROHNE Italia Srl. Via V. Monti 75 I-20145 Milano TEL.: +39(0)2-4 30 06 61 FAX: +39(0)2-43 00 66 66 e-mail: krohne@krohne.it Korea KROHNE Korea Room 508 Miwon Bldg 43 Yoido-Dong Youngdeungpo-Ku Seoul, Korea TEL.: 00-82-2-780-1743 FAX: 00-82-2-780-1749 e-mail: krohnekorea@krohnekorea.com Netherlands KROHNE Altometer Kerkeplaat 12 NL-3313 LC Dordrecht TEL.: +31(0)78-6306300 FAX: +31(0)78-6306390 e-mail: postmaster@krohne-altometer.nl Netherlands KROHNE Nederland B.V. Kerkeplaat 12 NL-3313 LC Dordrecht TEL.: +31(0)78-6306200 FAX: +31(0)78-6306405 Service Direkt: +31(0)78-6306222 e-mail: info@krohne.nl
Norway Krohne Instrumentation A.S. Ekholtveien 114 NO-1526 Moss P .O. Box 2178, NO-1521 Moss TEL.: +47(0)69-264860 FAX: +47(0)69-267333 e-mail: postmaster@krohne.no Internet: www.krohne.no Singapore Tokyo Keiso - KROHNE Pte. Ltd. 27 Kian Teck Drive Jurong Singapore 628844 Singapore TEL.: ++65-62-64-3378 FAX: ++65-62-65-3382 South Africa KROHNE Pty. Ltd. 163 New Road Halfway House Ext. 13 Midrand TEL.: +27(0)11-315-2685 FAX: +27(0)11-805-0531 e-mail: midrand@krohne.co.za Spain I.I. KROHNE Iberia, S.r.L. Poligono Industrial Nilo Calle Brasil, n. 5 E-28806 Alcal de Henares -Madrid TEL.: +34(0)91-8 83 21 52 FAX: +34(0)91-8 83 48 54 e-mail: krohne@krohne.es Switzerland KROHNE AG Uferstr. 90 CH-4019 Basel TEL.: +41(0)61-638 30 30 FAX: +41(0)61-638 30 40 e-mail: info@krohne.ch United Kingdom KROHNE Ltd. Rutherford Drive Park Farm Industrial Estate Wellingborough, Northants NN8 6AE, UK TEL.: +44(0)19 33-408 500 FAX: +44(0)19 33-408 501 e-mail: info@krohne.co.uk USA KROHNE Inc. 7 Dearborn Road Peabody, MA 01960 TEL.: +1-978 535 -6060 FAX: +1-978 535-1720 e-mail: info@krohne.com
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Other Countries KROHNE Messtechnik GmbH & Co. KG Ludwig-Krohne-Str. D-47058 Duisburg TEL.: +49(0)203-301 309 FAX: +49(0)203-301 389 e-mail: export@krohne.de