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I am extremely happy to release updated edition of IFFCO at a Glance a popular annual compilation providing key information of the Society in a concise format. Its vital information is ready reckoner of statistical data to IFFCO officials and visitors. Important information on International Units is also available at the end under the Chapter Information for International Guests. With best wishes.
INDEX
S. No Chapters 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. A Brief Manufacturing Plants and Performance Marketing and Sales Financial Performance Human Resources, CSR, Bio/Water Soluble Fertilisers Information and Communication Technology Awards and Accolades Growth figures, JVs/Associates and Subsidiaries Vision 2015 Important Information for International Guests 79-85 87-91 93-121 123-130 131-139 iii Page No. 1-11 13-36 37-51 53-61 63-77
ORIGIN OF IFFCO
Till mid sixties cooperatives in India had no production facility despite marketing nearly 70% of fertilisers. IFFCO was established as the farmers own initiative in Cooperative Sector on 3rd Nov. 1967 with the proposed plants at Kalol & Kandla. With the enactment of Multi State Co-operative Societies Act 2002, IFFCO is deemed to be registered as a Multi State Co-operative Society. The Society is fully owned by Cooperatives.
PRODUCTION CAPACITY
No. of Plant Locations : Five Installed/Revamped Annual Capacity (000 MT) UREA NP/NPK/DAP TOTAL N TOTAL P2O5 WSFs ZINC SULPHATE MONOHYDRATE - - - - - - 4242.2 4335.4 2628.2 1712.8 15.0 30.0 (As on March 2012) Largest producer of fertilisers in the country
Contributed about 22% to the total N and 30.8% to the total P2O5 produced in the country during the year 2011-12.
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SHARE CAPITAL
Authorised Share Capital Subscribed & Paid up Caital : : (As on 31st March 2012) (` in Crore) 1000.00 425.80
UNIT KALOL PHULPUR - I PHULPUR - II AONLA - I AONLA - II TOTAL KANDLA PARADEEP TOTAL TOTAL
(In Lakh MT) PRODUCT PRODUCTION UREA 162.35 UREA 169.91 UREA 128.51 UREA 204.99 UREA 138.08 UREA 803.84 NPK 307.55 DAP 170.25 NP 41.63 DAP 37.92 NPK/DAP 557.43 FERTS. 1361.27 NUTRIENTS N 447.64 P2O5 194.60
CONTRIBUTION TO EXCHEQUER `
HIGHLIGHTS OF 2011-12
Production of Fertilisers (Best 85.83 lakh MT in 2010-11) Highest Production of Urea (Previous best 44.02 lakh MT in 2010-11) Production of NP/NPK/DAP/WSFs (Best 41.81 lakh MT in 2010-11) Sales of Fertilisers (Best 125.88 lakh MT in 2010-11) Sale of Urea (Best 68.23 lakh MT in 2010-11) Sales of NP/NPK/DAP (Best 57.65 lakh MT in 2010-11) * Includes WSFs produced at Kandla Unit ** Includes Water Soluble Fertilisers (WSFs) 8 84.42 lakh MT * 44.87 lakh MT 39.55 lakh MT * 121.84 lakh MT ** 67.88 lakh MT 53.96 lakh MT **
Contd...
HIGHLIGHTS OF 2011-12
Profit Before Tax (Best ` 1025.78 crore in 2010-11) Profit After Tax (Best ` 791.49 crore in 2010-11) Sales Turnover (Best ` 32933 crore in 2008-09) Highest Plant Productivity (Previous best 1710 MT/Emp. in 2010-11) Marketing Productivity (Best 8622 MT/Emp. in 2010-11) Composite Energy Consumption (Lowest 5.814 Gcal/MT of Urea in 2010-11) Fertiliser Despatches (Best 126.55 lakh MT in 2010-11) ` 1017.78 Crore ` 772.18 Crore ` 25599 Crore 1724 MT/Employee 8532 MT/Employee 5.824 Gcal/MT of Urea
125.45 lakh MT 9
NPK/DAP
415.6 415.6 415.6 881.3 881.3 881.3 881.3 881.3 1600.1 1973.6 2191.1 2415.4 4335.4 4335.4 4350.4 4380.4*
Total Ferts.
415.6 811.6 1306.6 1772.3 2498.3 3224.3 3372.8 4098.8 4817.6 5663.0 5880.5 6104.8 8024.8 8577.6 8592.6 8622.6
Contd...
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KALOL UNIT
YEAR OF COMMISSIONING INVESTMENT YEAR OF EXPANSION INVESTMENT PRODUCT AMMONIA UREA N CAPACITY TPD TPA M.W. KELLOG & HTAS STAMICARBON and H & G 1100 3,63,000 1650 5,44,500 759 2,50,470 : : : : 1975 ` 71.23 Crore 1997 ` 149.70 Crore
TECHNOLOGY
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KANDLA UNIT
YEAR OF COMMISSIONING : INVESTMENT : YEAR OF FIRST EXPANSION : INVESTMENT : YEAR OF SECOND EXPANSION : INVESTMENT :
PRODUCT CAPACITY TECHNOLOGY TPA FOUR STREAMS (A,B,C & D) BASED ON TVA SLURRY GRANULATION PROCESS. TWO STREAMS (E & F) BASED ON AZF PIPE REACTOR TECHNOLOGY. P2O5 9,10,000 N 3,51,540
Kandla unit has added production capacity of Water Soluble Fertilisers (15000 MTPA) and Zinc Sulphate Monohydrate (30000 MTPA)
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PHULPUR UNIT
YEAR OF COMMISSIONING INVESTMENT YEAR OF EXPANSION INVESTMENT : 1981 : ` 205.2 Crore (Phulpur - I) : 1997 : ` 1190 Crore (Phulpur - II)
YEAR OF DEBOTTLENECKING : 2008 INVESTMENT : ` 185.3 Crore PRODUCT AMMONIA UREA N CAPACITY TPD TPA 2955 9,75,150 5145 16,97,850 2367 7,81,011 TECHNOLOGY KELLOG & HTAS SNAMPROGETTI
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aonla unit
YEAR OF COMMISSIONING INVESTMENT YEAR OF EXPANSION INVESTMENT INVESTMENT PRODUCT AMMONIA UREA N
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: 1988 : ` 651.6 Crore (AONLA - I) : 1996 : ` 954.7 Crore (AONLA - II) : ` 149.2 Crore
PARADEEP UNIT
INVESTMENT PRODUCT PHOS. ACID SULPHURIC ACID P2O5 (Fert. Grades) N POWER : ` 2237 Crore TECHNOLOGY JACOBS ENG. LURGI GmbH JACOBS ENG.
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Contd...
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20:20:00
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PAP NP/DAP
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CAPACITY UTILISATION
(As Percentage) UNIT KALOL PRODUCT 2007-08 2008-09@ 2009-10@ 2010-11@ 2011-12@ UREA 100 114 107 101 114 73 41 94 58 103 109 93 106 109 60 47 94 53 110 104 100 100 100 87 50 98 70 110 107 103 99 104 79 71 99 75 110 101 113 107 99 78 78 102 78
PHULPUR-I UREA PHULPUR-II UREA AONLA-I AONLA-II KANDLA UREA UREA P2O5
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Contd...
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SALES PERFORMANCE
Marketing Division of IFFCO achieved sale of 121.84 lakh MT fertilisers during 2011-12. Previous best was 125.88 lakh MT in 2010-11. Society achieved sale of 67.88 lakh MT Urea and 53.96 lakh MT NP/NPK/DAP/WSFs during 2011-12. Previous best sale was 68.23 lakh MT Urea and 57.65 lakh MT NP/NPK/DAP during 2010-11.
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MARKETING CHANNELS
Distribution of fertilisers mainly through the Cooperative System: State level Apex Cooperative Marketing Federation acts as wholesaler Direct supplies to Societies in some States IFFCO-NCDC Cooperative Societies Small quantities to institutional agencies like Agro Industries Corporation etc 157 IFFCO Farmers Service Centres
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Despatches of fertilisers
(Qty. in Lakh MT)
2007-08 KALOL KANDLA PHULPUR AONLA PARADEEP SUB TOTAL IMPORTED TOTAL 5.45 20.24 15.54 18.66 8.74 68.63 11.30 79.93
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SALES PERFORMANCE
(Lakh MT)
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SALES PERFORMANCE
(In Lakh MT)
PRODUCT UREA OWN IMPORTS TOTAL 2007-08 39.66 14.63 54.29 4.05 9.31 8.84 22.20 14.23 2.36 16.59 0.16 38.95 93.24 2008-09 40.71 17.98 58.69 8.20 10.76 5.51 24.47 6.63 21.91 28.54 0.88 53.89 112.58 2009-10 43.22 20.13 63.35 11.38 11.95 4.62 27.94 11.13 15.84 26.98 0.00 54.92 118.27 2010-11 43.74 24.49 68.23 7.51 17.16 8.38 33.05 9.85 14.71 24.56 0.00 57.65 125.88 2011-12 44.77 23.11 67.88 10.71 7.91 10.09 28.71 14.19 10.99 25.18 0.00 53.96 121.84
20:20:0 10:26:26 12:32:16 NP/NPK DAP NP/NPK/DAP/MOP TOTAL OWN IMPORTS TOTAL DAP TOTAL*
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PRODUCT UREA NP NPK 10:26:26 NPK 12:32:16 NP/NPK DAP/MAP MOP TOTAL NPK/DAP TOTAL FERTS. 48
2007 23.34 2.81 3.78 5.69 12.28 7.82 0.00 20.10 43.44
2008 24.81 3.75 6.49 2.96 13.20 15.15 0.88 29.22 54.03
2009 27.70 4.57 3.12 1.48 9.17 18.18 0.00 27.35 55.05
2010 30.02 3.34 7.95 5.97 17.26 11.49 0.00 28.79 58.81
2011 31.46 5.62 2.32 4.93 12.87 10.98 0.00 23.85 55.31
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PRODUCT UREA NP NPK 10:26:26 NPK 12:32:16 NP/NPK TOTAL DAP/MAP MOP TOTAL NPK/DAP # TOTAL FERTS. #
2007-08 30.95 1.24 5.52 3.15 9.91 8.92 0.02 18.85 49.80
2008-09 33.89 4.45 4.27 2.55 11.27 13.39 0.00 24.66 58.55
2009-10 35.65 6.81 8.83 3.14 18.78 8.79 0.00 27.57 63.22
2010-11 2011-12 38.21 4.17 9.21 2.41 15.79 13.07 0.00 28.86 67.07 36.42 5.08 5.59 5.17 15.84 14.20 0.00 30.11 66.53
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FINANCIAL PERFORMANCE
(In ` Crore) Particulars SALES TURNOVER PROFIT BEFORE TAX PROFIT AFTER TAX SHARE CAPITAL RESERVES AND SURPLUS NETWORTH INVESTMENTS 2007-08 2008-09 2009-10 16808.57 567.28 401.10 426.24 3844.26 4270.50 892.33 2010-11 2011-12 12162.82 32933.30 380.52 257.59 423.93 3264.73 3688.66 770.57 441.95 360.01 426.28 3532.59 3958.87 914.00 21195.16 25598.97 1025.78 791.49 425.95 4542.09 4968.04 1169.91 1017.78 772.18 425.80 5219.57 5645.37 1300.16
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TURNOVER
(In ` Crore)
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NETWORTH
(In ` Crore)
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capital/short term borrowings. This rating indicates that the degree of safety with regards to timely payment of interest and principal on the instrument is very strong.
Long Term Rating of AA (Ind) (outlook Stable) to the Long Term Debt Programme of IFFCO. This rating indicates high degree of safety with regard to timely payment of interest and principal on the instrument.
CARE Ratings : A1+ (A one plus) rating to IFFCOs working capital facilities /
Short Term Loans, which indicates very strong degree of safety regarding timely payment of financial obligations.
AA (Double A) rating to long term borrowings, which indicates high degree of safety regarding timely servicing of financial obligations. 61
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SERVICE TO FARMERS
Agricultural Extension and fertiliser use promotion programmes are an integral part of the marketing activity. Programmes are conducted through Area/State/Zonal offices under able guidance of agricultural scientists. Programmes undertaken are : Balanced Fertilisation programmes Adoption of villages for all round socio-economic development Farmers visit to various agricultural institutes and research farms Farmers Meetings, Field Days and Crop Seminars Static/Mobile Soil Testing Laboratories with Audio-visual aids
Contd...
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SERVICE TO FARMERS
(Number)
PROGRAMME TWO PLOT DEMONSTRATION FARMERS MEETINGS FIELD DAYS CROP SEMINARS CRITICAL INPUT PACKAGES SOIL TESTING CAMPAIGNS
2007-08 2008-09 2009-10 2010-11 2011-12 1006 3433 779 169 6519 530 806 3450 807 124 6842 542 881 3586 825 153 8125 497 843 3341 800 155 10929 484 788 3269 783 165 27304 435
Contd...
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SERVICE TO FARMERS
(Number)
PROGRAMME VETERINARY CAMPAIGNS MEDICAL CHECKUP SALES POINT PERSONNEL TRAINING FARMERS TRAINING AND VISITS (PP) VILLAGES ADOPTED
PP Persons participated
2007-08 2008-09 2009-10 2010-11 2011-12 165 108 1111 5167 121 10 1070 5912 119 114 894 3711 140 130 824 5131 146 138 832 4474
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438
434
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398
Contd...
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SERVICE TO FARMERS
(` In Lakh) ITEM GRANTS TO CORDET DEMONSTRATION EXPENSES BENEFIT TO FARMERS TRAINING EXPENSES OTHER PROM. PROG/CROP FILMS/IRDP ETC. SANKAT HARAN BIMA YOJANA TOTAL EXPENDITURE 2007-08 186.47 252.22 1010.67 183.26 586.22 2008-09 225.16 249.01 2036.60 192.13 810.52 2009-10 236.54 347.67 1793.34 164.97 567.97 2010-11 2011-12 251.75 340.88 243.75 463.35
822.00 3040.84
880.00 4393.42
948.00 4058.49
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SERVICE TO FARMERS
Other Social Activities/Development Programmes include: Supply of fodder in drought prone areas Veterinary Checkup and Distribution of Medicines
Human Health Checkup and Distribution of Medicines Providing drinking water facilities Assistance to School / School children Watershed development projects
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PROMOTED BY IFFCO LOCATION and Annual Capacity (Bio-Fertilisers) KALOL (165 MT from Nov. 2003, 200 MT from April 2009 & 300 MT from April 2011) PHULPUR (U.P.) (75 MT from March 1996, 325 MT from April 2009 & 1000 MT from April 2011) KANDLA (GUJARAT) ACTIVITIES OF CORDET Farmers Training Soil Testing Production of Bio Fertilisers Demonstration Farming Seed Multiplication
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CORDET - PHULPUR & KALOL STRAIN Rhizobium Azotobacter PSB Azospirillium Acetobacter Total Production 2007-08 2008-09 2009-10 2010-11 2011-12 17.25 168.82 211.01 12.49 5.59 415.16 11.70 224.76 284.08 7.03 2.35 529.91 220.80 14.54 316.48 368.38 9.36 10.52 719.28 137.01 17.14 361.61 431.65 13.59 14.24 20.49 513.29 592.19 14.80 8.31
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SALES
STRAIN 2009-10 3637.75 3941.25 7579.00 124.5% 1910.00 2167.75 4077.75 2010-11 8081.25 7984.00 16065.25 263.4% 7603.50 7759.25 15362.75 2011-12 19784.50 17963.25 37747.75 301% 18152.25 16336.50 34488.75 Azotobacter PSB TOTAL Capacity Utilisation Azotobacter PSB TOTAL
PRODUCTION
Annual capacity : Phulpur : 5000 litre ( from April 2009/15000 litre from April 2011) Kalol : 1100 litre from April 2009/4000 litre from April 2011)
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Increase in area under drip irrigation Demand for 100% Water Soluble Fertilisers are increasing in the country IFFCO successfully produced 165 MT, 470 MT, 2385 and 6024 MT of WSFs during the year 2008-09, 2009-10, 2010-11 and 2011-12 respectively at its Kandla Unit Commercial production of WSFs at Kandla Unit has started from April 2011 SALE OF WSFs
17:44:00 19:19:19 SOP 18:18:18 TOTAL
Product
2011-12
3527.1
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Multi-site (20 sites) High Definition (HD) VC unit with Bridge at Corporate office, New Delhi. Being heavily used for National and International internal meets, Departmental Interviews and Reviews, Board Meetings etc., Can connect upto 20 sites at a time. Received Green IT Award
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Contd...
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IFFCOs GROWTH
As on 01.04.1995 (Before) 31.03.2000 (During Vision 2000) 31.03.2005 (During Mission 2005) 31.03.2010 (During Vision 2010) 31.03.2015* (During Vision 2015) Achievements During 2011-12 * Targets Production (000 MT) 2935.6 5275.6 6153.7 8197.8 15000 8442.2 Sales (000 MT) 3216.3 5172.1 6464.5 11826.5 15000 12184.2 Turnover (` crore) 1931.93 4688.93 7396.98 16808.57 30000 25598.97 Net Worth (` crore) 1219.00 2386.73 3301.15 4270.50 7500 5645.37
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INVESTMENTS
(As on 31.03.2012) JVs / SUBSIDIARIES / ASSOCIATES IFFCOs Equity (` in Crore) 80.37 2.68 394.58 329.08 13.50 27.75 66.60 1.20 270.54 3.65 % of Equity 18.54 34.00 72.64 25.00 8.88 20.64 74.00 100.00 27.00 72.99 Contd.
Industries Chimiques du Senegal (ICS) Indian Potash Limited (IPL) IFFCO TOKIO General Insurance Company Ltd. (ITGI) Oman India Fertiliser Company Ltd. (OMIFCO) National Commodity and Derivatives Exchange Ltd. (NCDEX) National Collateral Management Services Ltd. (NCMSL) IFFCO Chhattisgarh Power Ltd. (ICPL) Kisan International Trading FZE (KIT) Jordan India Fertilizer Company (JIFCO) IFFCO Kisan Sanchar Ltd. (IKSL)
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INVESTMENTS
(As on 31.03.2012) JVs / SUBSIDIARIES / ASSOCIATES IFFCOs Equity (` in Crore) 48.75 15.00 15.00 12.54 2.34 0.10 % of Equity 100.00 100.00 15.00 95.38 1.00
IFFCO Kisan SEZ Ltd. IFFCO Kisan Bazar and Logistics Ltd. Universal Commodity Exchange Ltd. Indian Farm Forestry Development Cooperative Ltd. (IFFDC) GrowMax Agri Corp Maharashtra State Cooperative Bank Ltd.
Contd.....
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INFRASTRUCTURAL INVESTMENTS
Project/Location Jetty at Kandla Unit Barge Jetty at Kandla Unit * Naphtha tank wagons Railway line/siding * at Kandla and Paradeep Marine Cargo Terminal at Paradeep * * Work in progress Objective To handle liquid Raw Materials To handle Solid RMs and Imported Ferts. 100 tank wagons for movement of Naphtha to Phulpur Speedy Movement of Fertilisers Transportation of Fertilisers Project Cost ` 24 Crore ` 35 Crore ` 15 Crore ` 82 Crore ` 40 Crore
Contd...
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IFFCO held 34% equity in IPL as on March 31, 2012. IPL is primarily engaged in import and trading of Potash and Fertilisers. IFFCOs demand of Potash for its complex fertilizer plant at Kandla is also sourced from IPL. During the year 2010-11, the company achieved a healthy increase in volume sales of MOP, DAP and Urea resulting in sales turnover of ` 20,454 Crore.
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During the financial year 2011-12, ITGI recorded a Gross Written Premium (GWP) of ` 2026 Crore. ITGI was ranked at third position amongst the private players in India. IFFCO-TOKIO has a 100% subsidiary called IFFCO-TOKIO Insurance Services Ltd which commenced its operations in Sept 2003.
Contd...
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OPERATIONS OF ITGI
Cooperative Institutions like State, District and Urban Cooperative Banks, Cotton Cooperatives, Dairy Cooperatives and Sugar Cooperatives are used for selling ITGI products. To strengthen Cooperative Channels, ITGI is recruiting Agents from Cooperative Societies so that the benefits of Insurance reaches the village populace. Cooperative Agents are trained and all the expenses are borne by ITGI. Society gets an additional income by way of Commission. ITGI has been identified for Micro Insurance innovation Grant by International Labour Organization (ILO) to carry out the Cattle Insurance project called Pashudhan Bima. The Company participated actively in Rashtriya Swasthya Bima Yojna (RSBY) of Govt. Of India and extended health Insurance to more than 5 lakh Below Poverty Line (BPL) Families. Contd... 105
Barish Bima Yojna Mausam Bima Yojna Kisan Suvidha Bima Yojna Mahila Suraksha Bima Yojna Janta Bima Yojna Jansuraksha Bima Yojna Janswasthaya Bima Yojna Sankat Haran Bima Yojna Fasal Bima Yojna
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Contd...
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IKSL OPERATIONS
The Company provides Value Added Services through mobile phones, which includes disseminating five free voice messages daily to the farmers IKSL received the prestigious Business in the Communitys (BITC) Award for Excellence 2011- Coffey International Award in UK. IKSL received Best Jury Award at eWorld Forum 2011, SKOCH Digital Inclusion Award 2011 and Grand Jury Award of the Manthan Award South Asia. IKSL has been awarded the work of establishing and operating Kisan Call Centre (KCC) services by Department of Agriculture and Cooperation (DAC), Ministry of Agriculture, Government of India.
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NCDEX
NCDEX has accredited over 308 warehouses with storage capacity of 792,791 MT. The Company has 76 depository participants and 15 clearing Banks. The Average Daily Traded Value (ADTV) increased from ` 4,686 crore in 2010-11 to ` 6,034 crore in 2011-12.
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Legend has exploration interests in Queensland Territory, Australia, having phosphate deposits of 1.0 billion tonne at 16% P2O5. Legend has been granted Mining Lease in one portion of D-Tree North (DSO belt) and also for Paradise North. Legends project is significant for securing supplies for Rock Phosphate for Paradeep Unit in view of depleting reserves worldwide
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VISION 2015
IFFCO successfully implemented its earlier Corporate Plans namely VISION 2000, MISSION 2005 and VISION 2010 which resulted into becoming one of the largest producer and marketer of Chemical Fertilisers by expansion of IFFCOs existing units, setting up joint venture companies overseas and diversification into new sectors. IFFCO has now visualised a Comprehensive Plan entitled VISION-2015 having objectives of : Production of fertilisers through expansion of existing units Setting up of additional fertiliser production facilities in India and abroad through joint ventures Diversification into other profitable sectors Strengthening raw material sourcing through strategic joint ventures Formulation of strategic alliances through IFFCO consortium 126
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PRODUCTION PERFORMANCE
('000 MT)
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SALES PERFORMANCE
('000 MT)
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FINANCIAL PERFORMANCE
(USD Million)
2007-08 SALES TURNOVER PROFIT BEFORE TAX PROFIT AFTER TAX SHARE CAPITAL RESERVES & SURPLUS NETWORTH INVESTMENTS 2377.57 74.38 50.35 82.87 638.18 721.05 150.63 2008-09 6437.75 86.39 70.37 83.33 690.55 773.87 178.67 2009-10 3285.72 110.89 78.41 83.32 751.47 834.79 174.43 2010-11 4143.19 200.52 154.73 83.27 887.89 971.16 228.71 2011-12 5004.04 198.95 150.94 83.24 1020.32 1103.56 254.15
The items have been stated at the current financial year-end rate of ` 51.1565 per US$, to make the same comparable.
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HIGHLIGHTS OF 2011-12
Production of Fertilisers (Best 8.58 million MT in 2010-11) Sales of Urea & NPK/DAP (Best 12.59 million MT in 2010-11) Profit Before Tax (Best USD 200.52 million in 2010-11) Profit After Tax (Best USD 154.73 million in 2010-11) Sale Turnover (Best USD 6437.75 million in 2008-09) 8.44 Million MT
12.18 Million MT
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CUMULATIVE ACHIEVEMENTS
(Till 31st March, 2012)
FERTILISER PRODUCTION FERTILISER SALE TURNOVER PROFIT BEFORE TAX PROFIT AFTER TAX CONTRIBUTION TO EXCHEQUER
136.12 Million MT 160.45 Million MT USD 37168.42 Million USD 1853.01 Million USD 1425.56 Million USD 2249.12 Million
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