Impact Requirements

Impact Requirements For Low Temperature

Applications
The rules in ASME
8 Div 1 Section UCS 66 provide a good guide to reducing the risk of brittle
fracture. Materials are
divided into 4 groups: A) high risk to D) low risk:A) Materials
with low toughness or materials that dont fit into the other groups.
B) Most materials fit into this group C)
Low strength materials; such as an SA516 Grade 60, note: grade 70 goes in
B D)
Tough fine grain steels, all normalised grades of SA516.
If in doubt assume A
As thickness is increases so does the risk of brittle fracture; therefore the temperature before impacts tests are required must get warmer. This is the basis of Fig UCS 66, which plots each material group between MDMT
(Minimum Design Metal Temperature) and thickness. If the MDMT falls below
the appropriate material curve (A to D), Impact testing is mandatory.
However if the item is not highly stressed there is less risk of brittle fracture, Fig UCS66.1 permits the impact test temperature to be raised if the full material thickness is not required. If the resulting test temperature
exceeds the values in UCS 66, impact testing is not required.
Residual stresses are present in all welded structures and can be up to
yield point in magnitude. Whilst these stresses will not cause failure
by yielding, they could drive a brittle fracture. Therefore stress
relief is mandatory on thick material that is prone to brittle fracture (UCS
56). Allowances for stress relief is built into the code rules, but
stress relief of any item when its not required will permit an increase in
the impact test exemption temperature (UCS68c).
Welding defects can also cause brittle fracture; therefore when material thickness exceeds a certain limit, full radiography is required. (Table UCS 57). The toughness of weld metal must also be demonstrated by production test plates, which are mandatory if impact testing is required.
As the strength of the material increases so does the risk of brittle fracture, particularly as thickness increases. Therefore higher absorbed energy is required from strong materials above a certain thickness. (Fig UG 84.1). The following
two programs compute the impact requirements of Fig UCS 66 and Fig UCS 66.1. Fig UCS 66 Impact test exemption curves Enter thickness
described in Fig UCS 66.3, which must be between 0.25 inch and 6 inch, and
click the calculate button. If the MDMT is below the calculated values,
impact tests are required, unless except by UCS66.1.
Enter Thickness
mm
Calculate

Impact test exemption temperature

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Impact Requirements

A = B = C = D =

0C

0C
0C
0C

0 F
0
F
0
F 0
F

FIG UCS-66.1 Reduction

in Min Design Metal Temp Without Impact Testing Enter either
ratio defined below and click the calculate button. The impact test
temperature can be made warmer by the calculated temperature difference.
If the new test temperature exceeds the figures calculated above, impact
tests are not required. Example if impact tests are carried out at -10C and the Ratio = 0.5, the MDMT can be as low as -42C (32C below -10C,)

Ratio =

Required calculated thickness x E*

Actual thickness
less corrosion and any thinning allowances

Ratio =
Calculated Stress NOT including joint factor x E*

Design Stress x E {Actual Joint Factor} Note: The required thickness is the minimum thickness calculated by code rules, including a joint factor, but excluding any thinning or corrosion allowance. E* is the joint factor, if the actual joint factor is less than 0.8 then E* = 0.8. Impact testing is required if the MDMT is below: -55F, -48C unless the above ratio is 0.35 or less, then its -155F, -104C. The above reductions cant be applied to an MDMT colder than -155F, -104C

Enter Ratio

Calculate

Temperature Reduction 0C

0F

http://www.gowelding.com/weld/fracture/impact.html[12/11/2013 12:10:24 p.m.]

Impact Requirements

UCS66 and UG84 MUST be read very carefully before any decision is made concerning impact testing, as both sections contain many exceptions and exemptions. Home Back To Previous Page

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