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Published February 2006 by LG Education & Product Engineering Customer Service (and Part Sales): 1-800-243-0000 Technical Support (and Part Sales): 1-800-847-7597 USA Website: www.lgusa.com Customer Service Website: us.lgservice.com B2B Service Website: aic.lgservice.com Training Website: www.LGCSAcademy.com
IMPORTANT SAFETY NOTICE This manual was prepared for use only by properly trained audio-visual service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Electronics. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring, and lead dress must conform to original layout upon completion of repairs. If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it only with the factory specified fuse type and rating. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Always keep wires away from high voltage or high temperature parts. Do not attempt to modify this product in any way. Special components are also used to prevent shock and fire hazard and are required to maintain safe performance. No deviations are allowed without prior approval by LG Electronics. Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set is not delayed until the new service literature is printed. GENERAL SAFETY GUIDANCE An lsolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating to protect against personal injury from electrical shocks. It will also protect the receiver and its components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation. Before returning the receiver to the customer, always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock. With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1M and 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. Any other abnormality that exists must be corrected before the receiver is returned to the customer. ELECTROSTATICALLY SENSITIVE DEVICES Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on the body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as an ESD mat, to prevent electrostatic charge buildup or exposure of the assembly. Use only a grounded-tip soldering iron to solder or unsolder ES devices. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ES devices. Do not use freon-propelled chemicals which can generate electrical charge sufficient to damage ES devices. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. Minimize bodily motions when handling unpackaged replacement ES devices (Otherwise, seemingly harmless motion, such as the brushing together of your clothing or the lifting of your foot from a carpeted floor, can generate static electricity sufficient to damage an ES device). REGULATORY INFORMATION This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and receiver; Connect the equipment into an outlet on a circuit different from that to which the receiver is connected; Consult the dealer or an experienced radio/TV technician for help. The responsible party for this devices compliance is: LG Electronics of Alabama, Inc. 201 James Record Road Huntsville, AL 35824, USA Digital TV Hotline: 1-800-243-0000
TABLE OF CONTENTS
OVERVIEW ............................................................................................................. 5
INTRODUCTION .................................................................................................... XD ENGINE .......................................................................................................... COMPUTER CONNECTION ........................................................................................ SERIAL NUMBER STRUCTURE .................................................................................. LOCK SYSTEM ...................................................................................................... SET PASSWORD .................................................................................................... MOUNTING INTERFACE .......................................................................................... SERVICE MENU .................................................................................................... SERVICE REMOTE ................................................................................................. 5 5 5 6 6 7 7 8 9
THEORY ............................................................................................................... 11
LIQUID CRYSTAL DISPLAY .................................................................................... 11 LIQUID CRYSTAL PANEL ....................................................................................... 12
TROUBLESHOOTING ............................................................................................... 20
DISSASEMBLY ....................................................................................................... 43
Contents
-4-
OVERVIEW
OVERVIEW
INTRODUCTION
All LCD TV models are module level repair in and out of warranty. They are covered by a one year parts and labor warranty. Refer to the last page of the owners manual for more warranty information. For models under 30, the Sevice Level is Factory Service Repair. Larger models are Field Service. Contact the Warranty department for more information.
Some PC Resolutions Vertical Resolution Frequency (Hz) 800x600 60Hz 800x600 72Hz 800x600 75Hz 1024x768 60Hz 1024x768 70Hz 1024x768 75Hz 1280x768 60Hz 1360x768 60Hz
COMPUTER CONNECTION
47LB1DA 1920x1080p Resolution NTSC/ATSC/QAM w/CableCARDTM HDMI with HDCP x2 RGB (VGA) & RS-232
A computer can be connected to the RGB (VGA) or HDMI 1 connection on the TV. The HDMI connection will require a DVI to HDMI adapter if the PC has a DVI connector. Set the monitor output resolution and vertical frequency on the PC before connecting it to the TV. When using RGB (VGA), the TV input will have to be changed from RGB-DTV to RGB-PC in the main input menu option. This is not required on the HDMI conection since it is auto sensing. If the message OUT OF RANGE appears on the screen, adjust the PC output to a format listed in the chart.
XD ENGINE
XD is LG Electronics unique picture improving technology using an advanced digital signal processing algorithm. When selecting EZ Picture options (Daylight, Normal and Night time), XD is automatically changed to Auto. When selecting EZ Picture options (User 1 and User 2), you can choose the Auto/ Manual. When selecting Manual, you can adjust XD Contrast, XD color, and XD Noise. 1) Press the MENU button and then use the up or down arrows to select the VIDEO menu. 2) Press the right arrow and then use the up or down arrows to select XD. 3) Press the right arrow and then use the up or down arrows to select Auto or Manual. Manual: XD Contrast: Optimize the contrast automatically according to the brightness of the reflection. EZ Picture Color Temperature XD Color : Adjust the colors of the reflection Manual XD automatically to reproduce natural colors as closely Advanced as possible. XD Contrast On Video Reset XD Color On XD Noise: Removes the noise up to the point where XD Noise On it does not damage the original picture. Use the use the up or down arrows to select On or Off. 4) Press Exit button to return to TV viewing or press MENU button to return to the previous menu.
Overview
OVERVIEW
SERIAL NUMBER STRUCTURE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 \____/ \__/ \__/ \______________/ Sequential Number (XXXXXXX), 5 to 7 digits (Number or Alphabet) Secret Code (VV), 2 digits (Alphabet) Production Site (SS), 2 digits (Alphabet) Last digit of Year and Month for Production (YMM), 3 digits (Number)
[Example] 403MXXQ05106 1 2 3 4 5 6 7 8 9 10 11 12 13 14 -----14 digit format 4 0 3 MXXQ 0 5 1 0 6 -------12 digit format \____/ \__/ \__/ \______________/ 05106: Sequential Number XQ: 2-Secret Code MX: Production Site (produced at LGEMX in Mexico) 403: Last digit of Year and Month for Production (manu. In March 2004)
LOCK SYSTEM
Enables or disables the blocking scheme you set up previously. 1) After inputting the password, use the up or down arrows to choose Lock System. 2) Press the right arrow and then use the up or down arrows to select On or Off. When you select On, the Lock System is enable. 3) Press EXIT button to return to TV viewing or press MENU button to return to the previous menu.
Lock System Set Password Block Channel Movie Rating TV Rating-Children TV Rating-General Input Block Off On
Overview
OVERVIEW
SET PASSWORD
Change the password by inputting a new password twice. 1) After inputting the password, use the up or down arrows to choose Set password. 2) Press the right arrow and then choose any 4 digits for your new password. As soon as the 4 digits are entered, re-enter the same 4 digits on the Confirm. Then your changed password has been memorized. 3) Press EXIT to return to TV viewing or press MENU to return to the previous menu.
Lock System Set Password Block Channel Movie Rating TV Rating-Children TV Rating-General Input Block New Confirm
* * * * * * * *
NOTE: If you ever forget your password, key in 7, 7, 7, 7 on the remote control.
MOUNTING INTERFACE
The Video Electronics Standards Association (VESA) Flat Display Mounting Interface Standard (FDMI) outlines mounting interface standards for flat-panel displays. This monitor uses a VESA standard so most universal wall mounts for Plasmas and large LCDs will work.
3 1 2 3 1
37LZ30 664.2 220.5 580 269 E1:149.5 E E2:200 F 61 G 81.5 H M5 J 13 Mounting Hole 580*269 VESA NO A B C D
37LC2D 762 169 600 400 E1:1 12.5 E2:141 62 78 M6 12 600*400 YES
42LP1D 725.5 345 600 400 E1:146.4 E2:187.4 1 16.1 103 M5 14 600*400 YES
55LP1D 840 406 800 400 E1:203.5 E2:274.5 103.7 59.7 M5 14 800*400 YES
42LB1DR 1078.5 287.4 600 400 E1:1 12.4 E2:157.5 71.3 85 M6 13 600*400 YES
47LB1DA 1 173.7 339.7 600 400 E1:136.1 E2:182.6 94.1 74.8 M6 13 600*400 YES
Screw Hole
Back View
D H E2
Overview
OVERVIEW
SERVICE MENU
CALIBRATION MENU
Input DTV
EXPERT MODE
90 50 50 0 50 192 147 97 64 64 64 Hold the MENU Key until ENTER PASSWORD appears on the screen, Press remote key sequence 8-7-4-1
Pic. Mode 1. Contrast 2. Brightness 3. Color 4. Tint 5. Sharpness 6. R. Gain 7. G Gain 8. B Gain 9. R Offset 10. G Offset 11. B Offset POS/SIZE ADJUST 1. H Position 2. V Position 3. H Size 4. V Size Default Load Count : 6
1 4 7 -
2 5 8 0
3 6 9
FLASHBK
0 0 0 0
A custom installer can calibrate the TV to the viewing environment and the viewers preferences then lock it in so the settings cannot be altered without the code
Note: Horizontal and Vertical controls only work with the TV, CTV, AV1, and AV2 sources.
Overview
OVERVIEW
SERVICE REMOTE
NUM KEY 1 POWER 2 POWER ON 3 4 5 6 7 8 9 10 11 12 FUNCTION To turn the TV on or off To turn the TV on automatically if the pow er is supplied to the TV. Use the POWER key to deactivate; It should be deactivated w hen delivered. MUTE To activate the mute function. P-CHECK To check TV screen image easily. S-CHECK To check TV screen sound easily ARC To select size of the main screen (Normal, Spectacle, Wide or Zoom) CAPTION Sw itch to closed caption broadcasting TXT To toggle on/off the teletext mode TV/AV To select an external input for the TV screen TURBO SOUND To start turbo sound TURBO PICTURE To start turbo picture IN-START To enter adjustment mode w hen manufacturing the TV sets. To adjust the screen voltage (automatic): In-start mute Adjust AV (Enter into W/B adjustment mode). W/B adjustment (automatic): After adjusting the screen W/B adjustment Exit tw o times ADJ To enter into the adjustment mode. To adjust horizontal line and sub-brightness. MPX To select the multiple sound mode (Mono, Stereo or Foreign language). EXIT To release the adjustment mode. APC(PSM) To easily adjust the screen according to surrounding brightness. ASC(SSM) To easily adjust sound according to the program type. MULTIMIDIA To check component input. FRONT-AV To check the front AV. CH To move channel up/dow n or to select a function displayed on the screen. VOL To adjust the volume or accurately control a specific function. ENTER To set a specific function or complete setting. PIP CH-(OP1) To move the channel dow n in the PIP screen. To use as a red key in the teletext mode. PIP CH+(OP2) To move the channel in the PIP screen. To use as a green key in the teletext mode. PIP SWAP(OP3) To sw itch betw een the main and sub screens. To use as a yellow key in the teletext mode. PIP INPUT(OP4) To select the input status in the PIP screen. To use as a blue key in the teletext mode. EYE To set a function that w ill automatically adjust screen status to match. The surrounding brightness so natural color can be displayed. MENU To select the functions such as video, voice, function or channel. IN-STOP To set the delivery condition status after manufacturing the TV set. STILL To halt the main screen in the normal mode, or the sub screen at the PIP screen. Used as a hold key in the teletext mode. Page updating is stopped. TIME Displays the teletext time in the normal mode. Enables to select the sub code in the teletext mode. SIZE Used as the size key in the PIP screen in the normal mode. Used as the size key in the teletext mode. MULTI PIP Used as the index key in the teletext mode. Top index w ill be displayed if it is the top text. POSITION To select the position of the PIP screen in the normal mode. Used as the update key in the teletext mode (Text w ill be displayed if the current page is updated.) MODE Used as Mode in the teletext mode. PIP To select the simultaneous screen. TILT To adjust screen tilt. 0~9 To manually select the channel.
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
Overview
- 10 -
THEORY
THEORY
This section covers how an LCD Display works.
Polarizer Liquid Crystals Color Filters
Back Light
Polarizer
Driving Circuit
11
Theory
THEORY
LIQUID CRYSTAL PANEL
Below (on the left) is a cross section of a liquid crystal panel. The key to an LCD's operation is the polarizers. The polarizers only allow a certain wavelength of light to pass through. The two polarizers are mounted at a 90 degree angle with respect to each other, which prevents light from passing through. The liquid crystals are used to twist the light beam 90 degrees and allow light to pass through that cell. Color comes from a simple light filter.
TFT Element
Polarizer Color Filter Transistor Gate Line Data Line Pixel Electrode Polarizer Common Electrode Liquid Crystal
Gate
Drain
Glass Panel
Each sub-pixel or cell (a red, green, and blue sub-pixel equals one pixel) is controlled by a Thin Film Transistor (TFT). This provides accurate control of each cell and makes for an accurate picture. Some methods used in the past that didn't involve a switch and current could leak to surrounding cells resulting in a blurred image. A TFT is a semiconductor (bottom-right picture), it behaves like a relay switch.
12
Theory
A/C Input D212 Main DC/DC T101 Output Rectifier GND 19VDC BD100 Q600, Q601, Q602, Q603
RMI Filter
Bridge
PFC Stage
24VDC
POWER SUPPLY
19VDC Detect PFC Controler U600 PWM Controller U106 PC104 24VDC Detect
CIRCUIT DESCRIPTIONS
BLOCK DIAGRAM
SC100
LP100, LT101
D113 Run
Relay ON
13
Stand-by Rect.
Stand-by DC/ DC
D114, D115
Q500
PWM Controller
U500
PC101
A/C Detect
U510
CIRCUIT DESCRIPTIONS
Circuit Descriptions
CIRCUIT DESCRIPTIONS
POWER SUPPLY SPECS
Max Output
Output Voltage Voltage Range [V] Current Range [A] STB 5Vo 4.95 ~ 5.45 2 3.4V 3.2 ~ 3.6 5 6Vo 5.7 ~ 6.3 5 12Vo 11.4 ~ 12.6 3 19Vo 17 ~ 20 4.4 24Vo 22.8 ~ 25.2 12
Max Ripple
Output Voltage Ripple Voltage Range [mVp-p] STB 5Vo 200mV STB 3.4Vo 150mV 6Vo 200mV 12Vo 360mV 19Vo 540mV 24Vo 720mV
Output Regulation
Output Voltage Static Regulation Cross Regulation Load Max [A] Voltage Spec [V] Load Variable[A] Voltage Spec [V] No Load [A] Voltage Spec [V] STB 5Vo 2 4.95 ~ 5.45 0.8 4.95 ~ 5.45 0.08 4.95 ~ 5.45 3.4Vo 5 3.2 ~ 3.6 4 3.2 ~3.6 On / Off 3.2 ~3.6/OFF 6Vo 5 5.7 ~ 6.3 3.5 5.7 ~6.3 12Vo 3 11 ~ 13 2.5 11.4 ~ 12.6 19Vo 3 16 ~ 20 1 ~ 2.5 16 ~ 20 Off Off 24Vo 10.5 22.8 ~ 25.2 10.5 22.8 ~ 25.2
0
Less than 1W [at 230Vac/50Hz]
Over Current Protection Protection Shutdown Shutdown Shutdown Shutdown Shutdown Shutdown
Over Voltage Protection Range[V] 8 14 22 26 4.5 Protection Shutdown Shutdown Shutdown Shutdown Shutdown
No Hardware Failure
14
Circuit Descriptions
CIRCUIT DESCRIPTIONS
VIDEO
VIDEO FLOWCHART
OSD Digital TV
RF/Composite
C o m p o n e n t / H D M I
CIRCUIT DESCRIPTION The ATSC/NTSC tuner can receive both terrestrial analog and terrestrial digital signals. But the NTSC tuner can receive terrestrial analog only. Therefore if you run two displays at The same time, it is not possible to see two digital channels. A/V SW (CXA2069) is the IC that takes external input terminal signals and broadcast signals from the tuners and handles them selectively. Audio signals are sent to MSP4450. Video signals are sent to HD-II via two paths - uPD64015 on the upper side is used to handle sub displays, while uPD64015 on the lower side controls the main display. To the lower side, signals are sent using an expensive 3D-comb filter with Y/C divided. The video decoder (uPD64015) is a chip that decodes input signals. HD-II is a chip that controls nearly all video-related functions, including brightness, sharpness, video formatting and scaling. If digital broadcasting is available, it comes through Transport Stream, which can be controlled from HD-II. Video SW (CXA2181) is an IC that outputs video signals selectively. The selected one is outputted through MSP (MSP4450) as a digital signal.
15
Circuit Descriptions
CIRCUIT DESCRIPTIONS
DRIVER IC The Drive IC sends signals from deinterlacer to the TFT-PANEL.
GATE DRIVER IC(8EA): HORIZONTAL
TCP TYPE DRIVER IC
(Tape Carrier Package)
Sends signals from the data line to the TFT-Panel Gate in series. Each IC controls 128 lines horizontally.
SOURCE DRIVER IC(5EA): VERTICAL
DRIVER IC
As the gate of the TFT-Panel is ON, pixel data is being sent from the source to each pixel. Each IC controls 154 lines vertically.
AUDIO
AUDIO FLOWCHART
CIRCUIT DESCRIPTION The MSP 44x0G family of single-chip Multi-standard Sound Processors covers the sound processing of all analog TV-Standards worldwide, as well as the NICAM digital sound standards. The full TV sound processing, starting with analog sound IF signal-in, down to processed analog AF-out, is performed on a single chip. These TV sound processing ICs now include versions for processing the multi-channel television sound (MTS) signal conforming to the standard recommended by the Broadcast Television Systems Committee (BTSC). The DBX noise reduction, or alternatively, Micronas Noise Reduction (MNR) is performed alignment free.
Directview LCD Training
16
Circuit Descriptions
CIRCUIT DESCRIPTIONS
The MSP 44x0G has built-in automatic functions: The IC is able to detect the actual sound standard automatically (Automatic Standard Detection). Furthermore, pilot levels and identification signals can be evaluated internally with subsequent switching between mono/stereo/bilingual; no I2C interaction is necessary (Automatic Sound Selection). The CS5330A / 31A is a complete stereo analog-to digital converter which performs anti-alias filtering, sampling and analog-to-digital conversion generating 18-bit values for both left and right inputs in serial form. The output sample rate can be infinitely adjusted between 2 and 50 kHz. The CS5330A / 31A operates from a single +5V supply and requires only 150 mW for normal operation The CXA2069Q is a TV I2C bus-compatible AV switch IC. The video system and the stereo audio system both have 7 inputs and 3 outputs each. 4 of the 7 video system inputs support S2 and S protocols. The desired inputs can be independently assigned to each output (in the audio system, the left and right channels are processed as one unit) by I2C bus control. However, the same input is assigned to both the video and audio system output 3.
17
Circuit Descriptions
CIRCUIT DESCRIPTIONS
I2C FLOWCHART
18
Circuit Descriptions
- 19 -
TROUBLESHOOTING
TROUBLESHOOTING
TEST POINTS
SMPS Connector Pin Stby 1 3.4 V P200 2 3.4 V 3 GND 4 GND 5 6.0 V 6 6.0 V 7 GND 8 GND 9 12.4 V 10 12.4 V 11 GND 12 GND Connector Pin Stby 1 17.8 P201 2 17.8 3 GND 4 GND 5 6.0 V 6 GND 7 3.4 V 8 GND 9 12.4 V 10 GND Connector Pin Stby 1 5.2 V P202 2 2.2 V 3 5.2 V 4 GND 5 0 6 0 7 1.6 V 8 5.2 V 9 GND 10 0.1 V 11 6.0 V 12 GND 13 1.9 V Connector Pin Stby 1 0 P203 2 1.6 V P204 3 GND P205 P206 4 GND 5 GND 6 GND 7 GND 8 23.9 V 9 23.9 V 10 23.9 V 11 23.9 V 12 23.9 V Run nc nc nc nc nc nc nc nc nc nc nc nc Run 18.3 18.3 nc nc nc nc nc nc nc nc Run nc nc nc nc 3.3 V nc 3.3 V nc nc 3.3 V nc nc nc Run 3.3 V 3.3 V nc nc nc nc nc nc nc nc nc nc Analog Board Connector Pin Stby 1 0 P104 2 0 3 0 4 0 5 1.4 V 6 0 7 0 8 0 9 0 10 0 11 0 12 0 Connector Pin Stby 1 17.8 P301 2 17.8 3 GND 4 GND 5 6.0 V 6 GND 7 3.4 V 8 GND 9 12.4 V 10 GND Connector Pin Stby 1 5.1 V P602 2 0 3 4.6 V 4 0 5 0 6 0.7 V 7 4.9 V 8 4.9 V 9 0 10 8.9 V Connector Pin Stby 1 0 P603 2 3.3 V 3 0 4 3.3 V 5 0 6 0 7 0 8 8.9 V Run nc nc nc nc nc nc nc nc nc nc nc nc Run 18.3 18.3 nc nc nc nc nc nc nc nc Run nc nc nc nc nc nc nc nc nc nc Run nc nc nc nc nc nc nc nc De-Interlace Board Connector Pin Stby Run 1 0 nc P406 2 5.9 V nc 3 5.9 V nc 4 0 nc 5 0.5 V 12.3 V 6 0.5 V 12.3 V Digital Board Connector Pin Stby Run 1 3.4 V nc P1603 2 3.4 V nc 3 GND nc 4 GND nc 5 6.0 V nc 6 6.0 V nc 7 GND nc 8 GND nc 9 12.4 V nc 10 12.4 V nc 11 GND nc 12 GND nc Connector Pin Stby Run 1 5.2 V nc P1604 2 2.2 V nc 3 5.2 V nc 4 GND nc 5 0 3.3 V 6 0 nc 7 1.6 V 3.3 V 8 5.2 V nc 9 GND nc 10 0.1 V 3.3 V 11 6.0 V nc 12 GND nc 13 1.9 V nc Connector Pin Stby Run 1 0 nc P1605 2 5.9 V nc 3 5.9 V nc 4 0 nc 5 0.5 V 12.3 V 6 0.5 V 12.3 V
20
Troubleshooting
TROUBLESHOOTING
POWER SUPPLY RESISTANCE READINGS
Resistances P202 AC_DET 100.7 KOhm PWR_NF ? STB 7 MOhm* GND 0 INV_CTRL 93.4 KOhm ERR_OUT ? BT_CNTRL 99.7 KOhm 5V_STB 4 MOhm* GND 0 PWR_DN 5.5 KOhm 6V 1.3 KOhm* GND 0 3.4V_ON 10.9 KOhm INV. CNTRL BRT CNTRL GND GND GND GND GND 24V 24V 24V 24V 24V 93.4 KOhm 1 KOhm 0 0 0 0 0 1.2 KOhm* 1.2 KOhm* 1.2 KOhm* 1.2 KOhm* 1.2 KOhm* 47LB1DA POWER SUPPLY w ith Board Connected Resistances w ith Board Disconnected P201 P200 P202 P201 P200 19V 1.7 KOhm* 3.4V 1 KOhm* AC_DET ? 19V 2 KOhm* 3.4V 1 KOhm* 19V 1.7 KOhm* 3.4V 1 KOhm* PWR_NF ? 19V 2 KOhm* 3.4V 1 KOhm* GND 0 GND 0 STB 8 MOhm* GND 0 GND 0 GND 0 GND 0 GND 0 GND 0 GND 0 8V 1 KOhm* 6V 1 KOhm* INV_CTRL ? 8V 1.3 KOhm* 6V 1 KOhm* GND 0 6V 1 KOhm* ERR_OUT ? GND 0 6V 1 KOhm* 3.4V 1 KOhm* GND 0 BT_CNTRL ? 3.4V 1 KOhm* GND 0 GND 0 GND 0 5V_STB 5.5 MOhm* GND 0 GND 0 12V .7 KOhm* 12V 1 KOhm* GND 0 12V .7 KOhm* 12V 1 KOhm* GND 0 12V 1 KOhm* PWR_DN ? GND 0 12V 1 KOhm* GND 0 6V 1.3 KOhm* GND 0 GND 0 GND 0 GND 0 3.4V_ON 10.9 KOhm INV. CTRL BRT CTRL GND GND GND GND GND 24V 24V 24V 24V 24V ? ? 0 0 0 0 0 1 KOhm* 1 KOhm* 1 KOhm* 1 KOhm* 1 KOhm*
21
Troubleshooting
LED INDICATORS
TROUBLESHOOTING
D1603 +3.3_L
22
D1604 +3.3V
Troubleshooting
D1602 +5V_L
TROUBLESHOOTING
NO POWER
NO POWER
120VAC @SC100?
NO
YES
Continued...
Directview LCD Training
23
Troubleshooting
TROUBLESHOOTING
NO
YES
Check fan
Replace wires
Check power supply outputs: P200 pin5 = 6VDC P200 pin9 = 12VDC P201 pin8 = 19VDC P203 pin1 = 24VDC
24
Troubleshooting
15VDC 75VDC
383 VDC
GND
15VDC
14.29VDC
19VDC
383VDC
383VDC
12VDC
GND
6VDC
6V DET
GND
15VDC 75VDC
383 VDC
GND
15VDC
14.29VDC
19VDC
383VDC
383VDC
12VDC
GND
6VDC
6V DET
GND
Legend
Start: Primary B+: Run: OCP/ Feedback: PWM Drive: 5VDC Stand-by: Power NF from Micon: Relay ON:
DPM_ ON/OFF
DPM from Micom is LOW in deep sleep mode. When a CableCARD is installed this line will remain HIGH preventing deep sleep. With the CableCARD inserted the unit will remain in stand-by mode.
15VDC 75VDC
383 VDC
GND
15VDC
14.29VDC
19VDC
383VDC
383VDC
12VDC
GND
6VDC
6V DET
LEGEND
160 VDC: 383 VDC: Feedback: OVP: Drive:
GND
15VDC 75VDC
383 VDC
GND
15VDC
14.29VDC
19VDC
383VDC
383VDC
12VDC
GND
6VDC
6V DET
GND
Legend
Run: 5VDC Stand-by: Power NF from Micom: Relay ON:
DPM from Micom is LOW in deep sleep mode. When a CableCARD is installed this line will remain HIGH preventing deep sleep. With the CableCARD inserted the unit will remain in stand-by mode.
15VDC 75VDC
383 VDC
GND
15VDC
14.29VDC
19VDC
383VDC
383VDC
12VDC
GND
6VDC
6V DET
LEGEND
B+: 380 VDC Seince Line: OC/FB: Drive: Output: 24 VDC Source: 19 VDC Source:
GND
15VDC 75VDC
383 VDC
GND
15VDC
14.29VDC
19VDC
383VDC
383VDC
12VDC
GND
6VDC
6V DET
LEGEND
380 VDC: 15 VDC: Drive: 12 VDC Output: 6 VDC Output: 6 VDC Drive: OCP/FB:
GND
TROUBLESHOOTING
DEFECTIVE COMPONENT
Make sure the signal is a supported format Fh_Comp 480i: 15.75kHz 480p: 31.5kHz 1080i: 33.75kHz 720p: 45kHz
Y_in:
Fh_Comp
Cb_in: Cr_in:
Check CXA2181 (IC501) outputs #23(Y_out), #22(Cb_out), #21(Cr_out), #15(V), #16(H)
R/B/G:
Check MC14053B (IC505) connector P101
H: V:
Fh_RGB
Check MST3361 (IC603) outputs #99(V-out), #98(H-out), #96(Clock), Data (30bit), #97 (DE)
Data:
Digital Data
31
Troubleshooting
TROUBLESHOOTING
DEFECTIVE HDMI
Is there snow on the screen? YES Power off and on (TV or STB/DVD...) Check HDCP power (IC604) MST3361 (IC603), #69/70 (IIC)
NO
NO
Check MST3361 (IC603) inputs power, OSC, #25/26(RX1C-, RX1C+), #14/15(RX0C-, RX0C+)
RX0C-/+: RX1C-/+
YES Check MST3361 (IC603) outputs #99(V-out), #98(H-out), #96(Clock), Data YES
59.94 Hz
Digital Data
32
Troubleshooting
TROUBLESHOOTING
DEFECTIVE RF
Check RF input Check main picture and PIP
Check CXA2069 Power Pins - TV 15.75 kHz Check FMS6400 Power Pins - Yin
Rock: HD:
15.75 kHz
VD:
HD:
Check CPLD HD, VD
VD: CLK:
13.5 Mhz
33
Troubleshooting
TROUBLESHOOTING
DEFECTIVE RF 2
Main of D/W Mode normal in cable TV mode? NO Check the output of the tuner (TU1302) #6(5V) YES Check the output of the tuner (TU1302) #8(33V) YES Check the IIC control of the tuner (TU1302) YES Is the output of the tuner (TU1302) #16 normal? NO Replace the Tuner (TU1302)
Sub(PIP) of D/W Mode normal in digital TV mode? NO Check the output of the tuner (TU1300) #3/11(5V) YES Check #16 of the IIC control of the tuner (TU1300) YES Is the output of the tuner (TU1300) #16 normal? NO Replace the Tuner (TU1300)
34
Troubleshooting
TROUBLESHOOTING
DEFECTIVE RF 3
When the tuner output is normal:
Main of D/W Mode normal? Sub of D/W Mode normal? Check CXA2069 (IC101) #42(9V)
Is the output of FMS6400 (IC702) normal? Check UPD64015 (IC701) power (1.5V/3.3V)
Is the output of FMS6400 (IC704) normal? Check UPD64015 (IC701) power (1.5V/3.3V) Check UPD64015 (IC701) digital output Y(10bit), C(10bit), H/V, FID
35
Troubleshooting
TROUBLESHOOTING
DEFECTIVE DIGITAL
TPCLK TPSOP TPVALID nTPERR TPDATA CADTV Check POD Controller LGDT3502B (IC1200)
DTV Check CPLD (IC305) inputs CLK, SOP, Valid, Error, Data Check CPLD (IC305) outputs CLK, SOP, Valid, Error, Data
36
Troubleshooting
TROUBLESHOOTING
NO AUDIO - COMPOSITE & COMPONENT
Check the audio input connections Check CXA2069(IC101) in/outputs #2(V_L), #4(V_R), #23(FV_L), #25(FV_R), #52(AV_L_OUT), #54(AV_R_OUT) Check component 1/2/RGB audio input
Check MSP4450K(IC202) outputs #36(SC1_R), #37(SC1_L) Check connector P103: #16, #18 Check MC33078(IC1001) in/outputs & power #8(9V), #2/6(input), #1/7(output) Check CS5331(IC1000) in/outputs & power #7(5V), #5/8(L/R input), #1(LRCH), #2(SCK), #3(LRCK), #4(MCLK) Check LGDT1102F(IC402) inputs R413(LRCH), R414(LRCK), R415(SCK)
NO AUDIO - HDMI
Check the HDMI connection SPDIF BYPASS
Check EPM570T144(IC301)
37
Troubleshooting
TROUBLESHOOTING
NO AUDIO - RF
Check the Antenna connection Check the NTSC Tuner's (TU1302) #4(33v), #7(5V), #18(5V), #16(SoundIF)
LRCK:
48kHz
Check MSP4450K (IC202) inputs #67 (M_SIF) Check MSP4450K (IC202) outputs #36(SC1_R), #37(SC1_L) Check connector P103(#16,#18) Check MC33078(IC1001) in/outputs & power #8(9V), #2, 6(input), #1, #7(output)
MCLK:
12.288MH
Check CS5331(IC1000) in/outputs & power #7(5V), #5/8(L/R input), #1(LRCH), #2(SCK), #3(LRCK), #4(MCLK)
NO AUDIO - DIGITAL
38
Troubleshooting
TROUBLESHOOTING
NO AUDIO - GENERAL
ANALOG OUT Check LGDT1102F (IC402) I2S outputs R434(LRCK), R435(SCK), R441(LRCH) DIGITAL OUT Check LGDT1102F (IC402) SPDIF outputs R436(IEC958_OUT)
Check NSP2100A (IC401) PWM output: R804, R805(LEFT), R802, R803(RIGHT) PWM mask: R1211(3.3V)
Check Speaker
39
Troubleshooting
TROUBLESHOOTING
CABLECARD
A cable card is a PCMCIA card distributed by cable operators and inserted into a Digital Cable Ready (DCR) TV to enable premium services like digital cable. It provides authorization, CA (Conditional Access) decryption and CP (Copy Protection) encryption functions for the consumers DCR TV. Note there is a seperate Training manuala nd training class devoted to DCR. DIAGNOSTICS The table below describes how to navigate the CableCARD menu. This list of selectable CableCARD options will vary, depending on your cable service provider or CableCARD manufacturer. Also, below table shows how to access diagnostic screens for the DCR TV. Many of these screens are not described in the User Manual.
Maker ALL ALL Motorola Motorola Motorola Mororola NDS NDS NDS SA SA SA Diagnostic Type CableCARD main menu Host D i agno st i cs CableCARD pairing status Network status CableCARD status CA status CableCARD pairing status Network status CA status CableCard diagnostics CableCard pairing status Copy protection information CableCARD Diagnostic Screen 1st 2nd press MENU Select CABLE -> ENTER press MENU Select CABLE press MENU Select CABLE -> ENTER press MENU Select CABLE -> ENTER press MENU Select CABLE -> ENTER press MENU Select CABLE -> ENTER press MENU Select CABLE -> ENTER press MENU Select CABLE -> ENTER press MENU Select CABLE -> ENTER press MENU Select CABLE -> ENTER press MENU Select CABLE -> ENTER press MENU Select CABLE -> ENTER 3rd N/A Press 0 three times CableCARD Pairng -> ENTER Network Setup -> ENTER CableCard Status -> ENTER Conditional Access -> ENTER CableCARD Pairng -> ENTER Network Setup -> ENTER Conditional Access -> ENTER SA125 -> Diag -> ENTER HOST ID -> ENTER CP Screen -> ENTER
CABLECARD TROUBLESHOOTING It is recommended that installers bring along a couple of CableCARDs for troubleshooting. This will help eliminate the CableCARD as a possible problem during the installation. Check that the Digital Cable Ready (DCR) TV, also referred to as a HOST, is functional without a CableCARD. The DCR will display all non-encrypted analog and digital content without a card instaqlled. This test will eliminate basic TV circuitry as a possible problem. Check that the CableCARD is inserted properly. When inserting cable card push carefully but firmly until you feel the card click into place. Verify RF from Cable System Tap: The installer can also connect a cable set top box to confirm reception of encrypted digital services. This will help eliminate the RF signal as a possible problem. If the first CableCARD installed does not result in a User Interface screen (also referred to as MMI screen) within 5 - 7 minutes, try unplugging the AC Power cord of the DCR and reconnecting it (to reset the DCR). If this is still unsuccessful, try another CableCARD. Look closely at the CableCARD device to ensure that none of the pinholes are blocked or clogged. Use a flashlight to check the CableCARD slot on the DCR TV to ensure that there are no bent pins. If the second CableCARD is successful, make sure the CSR or Dispatcher knows the new MAC ID and CableCARD ID to complete the installation. The original card should be marked accordingly and returned for repair.
Directview LCD Training
40
Troubleshooting
TROUBLESHOOTING
If the second CableCARD fails to bring up the User Interface screen, the technician should refer to the diagnostic menus on the DCR for further troubleshooting. The technician can pull up the User Interface screen manually through the menu choices. If the technician is able to install the CableCARD device and access the User Interface screen (also referred to as MMI screen), and has relayed the information to the dispatcher, but is still not receiving encrypted programming, this programming may be protected through the use of copy protection directive. Ensure that the information passed to dispatch is correct. Relay again the Host ID, CableCARD ID and Data ID (Motorola only). Dispatch will send a hit to the CableCARD once the information is checked and verified. The CableCARD must be paired to the Host before copy protected programming can be displayed. Note that it may take several minutes from the time dispatch sends the authorization before it reaches the DCR device. The MMI screens should be checked to verify if the authorization has been received. For SA systems the host- pod pairing screen should say Authorization Received. For Motorola the Conditional Access MMI State parameter should say Subscribed. (These should be verified by POD Manufacturers or cable companies.) To confirm the Headend Validation for displaying the encrypted channel, the technician should check the CableCARD menu. For SA systems, the CableCARD Copy Protection Information menu should say Authorization Received. For Motorola systems, the Conditional Access menu should say Valid xx (2 digit). If encrypted programming is still not displayed, installer should check the status of the following and refer to the chart on the pervious page. Cable Channel List : Ready CableCard : Inserted FDC status (OOB Status) : Lock SNR( Signal to Noise Ratio) : higher than 12 dB is normal range
41
Troubleshooting
- 42 -
DISASSEMBLY
DISSASEMBLY
EXPLODED VIEW
LOCATION PART NUM 10 30919E0042G 30919E0042B 20 EAJ31412401 30 3809900160E 3809900160B 40 3043900027C 3043900027A 50 EBR30403401 60 EBR30403501 70 AGU30990804 AGU30990801 80 EBR30366601 90 6401900127F 100 6401900127E 110 EAB30830301 120 EAB30830301 130 EBR30402901 140 AGU30678503 AGU30678502 150 EBR30363701 160 EBU30309001 170 6709900018B 180 4810900029A 190 4810900041A
Directview LCD Training
DESCRIPTION Cover Assembly, 47LB1DA-UB(CKD) LP62H 47" C/A ASSY FOR SET Cover Assembly, 47LB1DA-UB LA61C 47" LCD,Module-TFT, LC470WU1-SLA1 1920X1080 550CD Cover Assembly, 47LB1DA-UB LA61C 47" FOR CKD(MX) Cover Assembly, 47LB1DA-UB LA61C 47" Base Assembly, STAND 47LB1R-ZH(CKD) LP62H BLACK Base Assembly, 47LB1 PCB Assembly,Sub, CONTROL KEY TOTAL ASSY PCB Assembly,Sub, INDEX TOTAL ASSY Plate Assembly, ASSY METAL MAIN FRAME(47LB1,UB,CKD) Plate Assembly, ASSY METAL MAIN FRAME(47LB1) PCB Assembly,Sub, SUB T.T LA61B 47LB1DA-UB ALL DE-INTERLACE B/D Speaker Assembly, 47LB1 SIDE LEFT(400MM) Speaker Assembly, 47LB1 SIDE RIGHT(1900MM) Speaker,Woofer, K7040303/4 FERRITE 15W 8OHM 80DB 120HZ Speaker,Woofer, K7040303/4 FERRITE 15W 8OHM 80DB 120HZ PCB Assembly,Sub, SUB T.T LA61B 47LB1DA-UB ALL SIDE A/V TOTAL Plate Assembly, SHIELD METAL,MAIN(47LB1DA-UB,CKD) Plate Assembly, SHIELD METAL,MAIN(47LB1DA-UB) PCB Assembly,Sub, MAIN2 T.T LA61B 47LB1DA-UB ALL Analog B/D TOTAL Main Total Assembly, 47LB1DA-UB BRAND LA61B-digital Power Supply Assembly, 4655E FREE H3/E2 LCD LCD YY LB LC Bracket, MOLD ABS REAR AV 47LB1D SP02PC ABS (47) Bracket, MOLD ABS SUPPORTER 47LB1D AB00EA
43
Disassembly
DISASSEMBLY
BACK CABINET REMOVAL
1) Remove the stand by removing the 6 screws holding it on. 2) Remove the 13 screws holding the back cover on.
3) Now re-install the four screws that secure the stand. 4) Remove the 12 screws that hold the shield on.
Stand Screws
5) Remove the shield, but be careful not to damage the cable card ejection bar.
44
Disassembly
DISASSEMBLY
BOARD DESCRIPTIONS
Power Supply
Analog Board
POWER SUPPLY Output Voltages: +5V 2A +3.4V 5A +6V 5A +12V 3A +19V 3.5A +24V 12A
DIGITAL BOARD The digital board contains the main micro, cable card slot, tuners, digital connections, and video processing.
45
Disassembly
DISASSEMBLY
ANALOG BOARD The analog board consists of the rear connections for external inputs and the Monitor output connections. The Analog and Digital RF Connections are also present on the Analog board. CXA2069 -The CXA2069Q is a 7-input, 3-output audio/ video switch featuring IC bus compatibility for TVs. This IC has input pins that are compatible with S2 protocol. CXA2181- IC Video Switching device. This IC selects the desired Video Input source and provides the IC bus compatibility to deliver video data to the HDII Video decryption IC.
DE-INTERLACER The FLI8668 offers high integration for advanced, dualchannel applications of picture-in-Picture (PIP) and Picture-by-Picture (PBP). Two video decoders with 3D Comb filters and two channels of DCDI Processing, and true 10-bit performance provide the highest quality picture for a two channel application. Special performance features such as the Faroudja DCDI Cinema video format converter, Blue Stretch, DDR Memory with a read write of 10 bits per pixel, and flexible sharpening Algorithms provide unparalleled performance. The video quality level that was exclusive to Faroudja Home Theatre Systems is now available in a single-chip solution. The FLI8668 also comprises an integrated Analog Front End (AFE) that includes two Triple ADCs a cross-point switch, and two Faroudja Intellicomb 3D Comb Filters. The flexible AFE ensures simple PCB design with direct connections to TV tuners and input video connectors. Thus, the FLI8668, for a single LCD TV Chassis, is able to support worldwide standards. For regional variations, only a connector and firmware change are required. The integrated VBI data-slicer and decoder eliminate the need for external components Resulting in significant cost reduction. The FLI8668 supports many world wide VBI standards for applications of Tele-text, Closed Captioning, V-Chip, and other VBI Services. An embedded microprocessor and a versatile OSD in a single device will facilitate rapid development of a reliable and attractive product. The FLI8668utilizes the common Cortez Family firmware making migration easy and effortless across different hardware platforms within this family of Video Processors.
46
Disassembly
DISASSEMBLY
FRAME REMOVAL
Remove the frame to gain access to the lamp ballasts & LCD driver. 1) First remove the 4 screws holding power supply down to gain access to the two screws underneath.
2) Remove the 8 black larger screws holding the frame to the LCD panel and the 16 screws on the outside of the frame holding it to the cabinet.
LCD Driver
There are 4 seperate ballast boards and 1 LCD driver board. The LCD panel is not directly atached to the cabinet and can be lifted out and replaced if needed.
Ballast
There are two rows of lamps behind the screen. At this time, the lamps are part of the panel assembly and cant be replaced individually.
47
Disassembly