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Light produces success.


The best lighting for trade and industry.

Working with new light.


With their various areas of activity, such as preparation, production, assembly, testing, quality assurance and storage, modern factories and craft industries place a variety of strict demands for functional economic lighting. Good economical and effective lighting is always tailored to the specic industry and the specic activity, which in turn helps improve quality, productivity and safety.

Innovative and highly versatile. Fortunately the days in which the only choices you had in factories, workshops and warehouses were short-lived incandescent lamps or bulky luminaires for uorescent lamps. Today, it is possible to save enormous amounts of electricity over long periods of time with energy-saving lamps that look like ordinary light bulbs. Fluorescent lamps have become more compact but they are now also brighter, kinder to the environment and offer better colour rendering. Mains voltage halogen lamps can be operated on normal power supplies. LED are tiny but extremely bright and durable. New high-intensity discharge lamps with round ceramic arc tubes are setting new standards in colour rendering and constant light. The list goes on and on. OSRAM can provide you with a complete range of products to meet all your lighting needs right down to the nest detail. Productive light. The criteria for good light are clearly dened in various standards and directives. These criteria include adequate illuminance, absence of glare, good colour rendering, appropriate light colour, uniformity, shadow and direction. Optimum use of power is also important for each and every company. Every watt of electrical energy saved equates to almost 50 cents per year (electricity price 0.12 1 /kWh, 4000 hours of operation per year). You can easily work out how much you could save with hundreds of light sources consuming millions of watts. Modern ECG provide icker-free light and ensure long lamp life, for long maintenance cycles and therefore low relamping costs.

1 Production Manufacture, assembly and preparation

2 Quality Testing & quality assurance

3 Food Food industry & commercial kitchens

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4 Storage depot Warehouses & halls

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5 Outdoor & faades Outdoor lighting and night-time faades

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The following symbols are used to indicate specic benets for particular user groups:

Owners, operators and investors

Lighting planners and architects

Luminaire manufacturers (OEMs)

Electrical installers and planners

Light increases productivity.


Benet from better light and improve safety and productivity at the same time. Achieve the best possible results with efcient lighting, much lower long-term operating costs and reduced maintenance. This brochure presents selected sample applications showing characteristic lighting tasks in factories and craft industries and how these tasks can best be performed with the right lamps, control gear and lighting systems from OSRAM. As a lighting professional with more than 100 years of experience, OSRAM has always been at the forefront of developments in all these areas. We are responsible for numerous inventions, much pioneering work and extensive development work. All our products are characterised by state-ofthe-art technology, maximum functionality and reliable quality.

www.osram.com/application
Whenever you see this you should look on the internet. There you will nd the latest product information, planning and analysis tools, technical details and order data.

www.osram.com/casestudies
4 Further practical examples and projects using OSRAM lighting products can be found at this link in our worldwide case studies tool. 5

1 PRODUCTION | 2 QUALITY | 3 FOOD | 4 STORAGE DEPOT | 5 OUTDOOR & FAADES |

Light for smooth operations.


The crucial factor in selecting the right lighting is the task to be performed. This is determined by the size, shape and processing rate of the workpieces and the ambient conditions. High illuminance and optimum directional lighting improve productivity, reduce error rates and cut down the risk of accidents. Uniform illumination and appropriate positioning of the luminaires prevent reected glare from the surfaces of workpieces and machinery and help avoid premature fatigue among workers. In some cases (bakeries, paint shops and furniture factories for example) it is also important to use special explosion-proof luminaires. Luminaires with enclosed housings and glass covers are easy to clean and can therefore be used in environment with high levels of dirt and contamination. www.osram.com/application

Optimised economic solutions for low costs and increased effectiveness.


LUMILUX T5 QUICKTRONIC INTELLIGENT LUMILUX SKYWHITE T8 + T5 HO POWERSTAR HQI - T

Excellent choice from a wide range of products.

Use of QTi ECG reduces the number of different versions that have to be stocked.

OSRAM DULUX HO CONSTANT

DRAGONeye

DRAGONpuck

Robust tried and tested systems.

Productive lighting for manufacture, assembly and preparation. Strip lighting with high-quality reector inserts with LUMILUX T5 uorescent lamps and QUICKTRONIC INTELLIGENT ECG enable different lamp wattages to be used for zoned illumination appropriate to the tasks involved in the workow. Whats more, LUMILUX SKYWHITE lamps with light colour 880 offer high levels of contrast for reduced eye fatigue and lower error rates, particularly for employees on shift work. If the ceiling height is greater than ve metres POWERSTAR HQI highintensity discharge lamps or OSRAM DULUX HO compact uorescent lamps can be used in reector luminaires.

Additional lighting on or in machinery with LUMILUX T5 or OSRAM DULUX provides light where more illuminance is needed either to combat shadows or to meet the needs of the specic task. Where work involves ne adjustments, higher local illuminance values can be achieved either with halogen lamps or shock-proof LED modules such as DRAGONeye or DRAGONpuck.

1 PRODUCTION | 2 QUALITY | 3 FOOD | 4 STORAGE DEPOT | 5 OUTDOOR & FAADES |

Light for greater accuracy.


Consistently high product quality is a major factor in the success of any manufacturer or craft industry. High illuminance and above all optimum natural colour rendering are essential for quality assurance testing so that faults and discrepancies can be quickly and reliably detected. The uniformity and direction of the light have an effect on the quality of illumination. Additional shades may be needed to block out any extraneous light. www.osram.com/application

Increased quality and productivity thanks to optimum detection.


LUMILUX T5 DRAGONeye DECOSTAR IRC COLOR proof

The exibility of different wattages makes it easy to make changes to the lighting.
QUICKTRONIC PROFESSIONAL OSRAM DULUX S/E DULUXTRONIC

Existing systems can be reused by simply replacing the lamps. Precision testing and quality assurance. Large luminaires with opaque covers and dimmable LUMILUX T5 uorescent lamps provide absolutely glare-free illumination for perfect surface inspections. The inspection of rough and structured surfaces calls for adequate shading and ideally a light source that can be adjusted to give light in different directions. This can be achieved with innovative DRAGONeye LED modules or DECOSTAR reector lamps. For colour matching using transmitted light and impinging light it is best to use special T8 uorescent lamps such as the COLOR proof lamp with a QUICKTRONIC ECG. For translucent products we recommend a self-luminous background with a luminance appropriate to the surroundings. Ideal choices here are LUMILUX T5 uorescent lamps with QUICKTRONIC INTELLIGENT DALI ECG, which enable the light to be individually adjusted. Special magnier luminaires with OSRAM DULUX S/E compact uorescent lamps connected to DULUXTRONIC ECG are useful for inspecting very small objects. Colour rendering group 1A is generally required for all lamps. The illuminance should be between 750 and 1500 lux.

Quick and easy installation.

1 PRODUCTION | 2 QUALITY | 3 FOOD | 4 STORAGE DEPOT | 5 OUTDOOR & FAADES |

Light is the best recipe.


The top priorities for companies in the food processing industry are cleanliness, hygiene and the quality of their products. Lamps with excellent colour rendering are needed so that inspectors can properly assess the freshness of the food. Special uorescent lamps with splinter protection sleeves are available so that food is not contaminated by shards of glass if a lamp breaks (during installation for example). To ensure high standards of hygiene in production plants and kitchens bright background lighting is needed so that dirt and other contaminations can be easily detected. www.osram.com/application

Consistently high-quality production.

LUMILUX T5

QUICKTRONIC INTELLIGENT

SPLIT control

COLOR proof

Safety aspects can be taken fully into account at the planning stage. Safe lighting for the food industry and commercial kitchens. Uniform distribution of light and excellent colour rendering is provided by strip lighting comprising enclosed luminaires tted with LUMILUX T5 uorescent lamps and QUICKTRONIC INTELLIGENT ECG. If open luminaires are used or if luminaires are located above open vats then SPLIT control T8 uorescent lamps offer high levels of safety. A special plastic sleeve retains splinters if the lamp is broken. COLOR proof T8 uorescent lamps have excellent colour rendering of Ra = 98 so special quality inspections can be carried out with perfect success.

Existing systems can be upgraded with special lamps.

Minimal risk during installation and maintenance.

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1 PRODUCTION | 2 QUALITY | 3 FOOD | 4 STORAGE DEPOT | 5 OUTDOOR & FAADES |

Light lls every space.


Prematerials, production resources, raw materials and nished goods are mostly stored in high-ceiling spaces without natural daylight. Cramped conditions, narrow passageways and high shelving often lead to difcult lighting conditions. In fact, some areas may be in complete shadow. For work in these places to be effective and efcient it must be possible to identify the shapes and colours of the various products, packaging, labelling and so on easily and reliably. As people are often having to look upwards the ceiling luminaires have to meet strict antiglare requirements. www.osram.com/application

Low maintenance costs thanks to long maintenance cycles.


LUMILUX T5 QUICKTRONIC INTELLIGENT POWERSTAR HQI - T OSRAM DULUX HO CONSTANT

Choice of a wide range of lamps for optimum planning.


COINlight-OSTAR DRAGONeye

Cost-effective systems for consistent competitiveness.

Simple installation with low risk of errors.

Warehouse and factory lighting for complete clarity. Narrow-angle strip lighting with LUMILUX T5 uorescent lamps connected to QUICKTRONIC INTELLIGENT ECG are ideal for illuminating shelving areas, particularly as these lamps can handle frequent on/off switching. For heights of ve metres and more, glare-free prismatic reector luminaires tted with OSRAM DULUX HO compact uorescent lamps or POWERSTAR HQI high-intensity discharge lamps are ideal. Make sure to t long-life lamps in luminaires that are difcult to access. By using such economical lamp systems it is possible to reduce maintenance costs considerably.

Additional lighting with LUMILUX T5 uorescent lamps on the crossbeams provides light along the entire depth of the shelving. Removing items from shelving is made easier by specic lighting at the relevant bay at the relevant time. The use of LED modules such as COINlight-OSTAR or DRAGONeye cuts down on the sources of errors and increases productivity.

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1 PRODUCTION | 2 QUALITY | 3 FOOD | 4 STORAGE DEPOT | 5 OUTDOOR & FAADES |

Light with an external effect.


The lighting should also be productive outside the buildings. Many tasks are performed outdoors. Goods have to be loaded and unloaded, and there are always pedestrian and vehicle movements in car parks and along access routes. Outdoor lighting therefore has two main functions orientation and safety. People, obstacles and signs must be clearly visible. Bright night-time lighting also offers greater protection against theft and vandalism. In choosing lighting systems the main criterion here should be economy as the areas to be lit are mostly large and operating times are mostly long. Modern functional outdoor lighting is important not only for its ergonomic and economic aspects. Together with corporate logos and other image and advertising elements it contributes to the positive appearance of a company. www.osram.com/application

Innovative products and services guaranteed.


The system guarantee* from OSRAM: systematic quality from a single source. Electronic control gear from OSRAM achieves its optimum functionality when operating as a system in conjunction with innovative lamps from OSRAM because OSRAM lamps and OSRAM ECG are always perfectly matched to one another. We therefore offer an extensive guarantee for ECG and ECG/lamp systems from OSRAM. All the details on the relevant products and systems, registration and the guarantee requirements can be found at: www.osram.com/system_guarantee.
* after registering the system and under certain conditions of use

La m p

OSRAM System Guarantee


ECG

If ECG and lamps from OSRAM are used together, OSRAM offers a full ve-year guarantee on selected electronic control gear.*

La m p

OSRAM System Guarantee


ECG

If ECG and lamps from OSRAM are used together (selected series and types), OSRAM offers a full ve-year guarantee on the electronic control gear and a guarantee on the lamps.*

Increased safety and reduced danger.


OSRAM DULUX SP POWERSTAR HQI BACKlight BL04 DRAGONtape

New opportunities from LED technology.


OPTOTRONIC E POWERBALL HCI VIALOX NAV -T 4Y

Lighting management from OSRAM light@FM 2.1. Would you like to know the costs of the lamps and their energy consumption and how much you could save by replacing them with modern light sources all at the touch of a button? Light@FM 2.1 from OSRAM will help you. For the rst time, it combines light and facility management in a single easy-to-use package. It analyses your lighting system and produces suggestions for improvement, parts lists and maintenance schedules. An Excel import function enables existing systems to be documented in just a few minutes. Together with modern lamps and control gear from OSRAM Light@FM 2.1 is an invaluable tool for professional lighting management.

New products with high added value. Safe and reliable outdoor lighting. Depending on the size and the requirements, high-pressure VIALOX NAV-T 4Y sodium lamps, OSRAM DULUX L SP compact uorescent lamps or POWERSTAR HQI high-intensity discharge lamps can be used. All these lamps have high-quality reectors. When installing the luminaires it is important to ensure adequate illuminance, not only in the horizontal direction but also in the vertical for ease of identication. Suitable luminaires should be selected to avoid direct glare. Prestige lighting. Corporate logos outside a company are a form of business card. They should give customers and visitors an initial attractive and unmistakable image of the company. BACKlight or DRAGONtape LED modules combined with OPTOTRONIC E control gear designed specically for outdoor use are ideal for self-luminous logos. Architectural features of a building can be picked out with wide-angle or narrow-angle oodlighting from POWERBALL HCI or POWERSTAR HQI high-intensity discharge lamps.

Matching systems for operational reliability.

Worldwide case studies tool from OSRAM. Just remember, you can nd some illuminating practical examples and projects using OSRAM lighting products at:
Photo: RZB GmbH

www.osram.com/casestudies
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Global presence. OSRAM supplies customers in around 150 countries. 65 companies and sales ofces for 100 countries 48 countries served by local agents or OSRAM GmbH, Munich

OSRAM associated companies and support centres. Argentina Australia Austria Benelux Bosnia-Herzegovina Brazil Bulgaria Canada Chile China Columbia Croatia Czech Republic Denmark Ecuador Egypt Estonia Finland France Germany Great Britain Greece Hungary India Indonesia Iran Italy Japan Kazakhstan Kenya Latvia Lithuania Malaysia Mexico Norway Philippines Poland Portugal Rumania Russia Serbia-Montenegro Singapore Slovakia South Africa South Korea Spain Sweden Switzerland Taiwan Thailand Turkey Ukraine United Arab Emirates USA Vietnam

OSRAM GmbH
Head Ofce Hellabrunner Strasse 1 81543 Munich Tel.: +49-(0)89-6213-0 Fax: +49-(0)89-6213-2020 www.osram.com

199W007GB OSRAM CSM CC 09/06 Co

Subject to modification without notice. Errors and omissions excepted

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