HI-TEMpiCOATINGS

TECHNOLOGY
Hi-Temp 1027
PRODUCT DESCRIPT ION:
Service Temp erature: minus 300F to 1200F [ minus 185C to 650C] Surface App lication Temperatures: 50F to 600F [ 10C to 316C]*
Hi-Temp 1027 is a high-build , single component coating formulated to prevent corrosion under insulation of carbon and stainless stee l. Hi-Temp 1027 is formulated to help prevent chloride induced stress corrosion cracking of stai nless steel and has been tested by an independent laboratory for low leachable chlorides, sulfides and halides. It helps protect against chlor ides : 1) from the atmosphere, 2) from by-products of process operations, and 3) wh ich may be incorporated in the insulation , from coming in contact with stai nless steel. Hi-Temp 1027 is a low vac, high build prim er which air dries at ambient temperatures to a UV resistant and stable film , and provides excellent corrosion resistan ce at the full range of service temperatures . Hi-Temp 1027 can be top coated with a full range of Hi-Temp color top coats. Hi-Temp 1027 can be appl ied directly to hot substrates having a metal temperatu re up to 600F [316 C]*, eliminating the need for costly shutdown duri ng maintenance. Hi-Temp 1027 does not require a heat cure to achieve superior corrosion resistance. Hi-Temp 1027 is resistant to thermal shock and thermal cycling in intermittent (wet, steam, dry) service. Hi-Temp 1027 can be applied to tightly adhering rust in maintenance and repair situations. Hi-Temp 1027 will protect cryoge nic equipment in continuous or cyc lic operation from minus 300F to 1000 F [minus 185C to 538C] . Hi-Temp 1027 provides a UV-res istant, chalking-free film with no maximum recoat interval, regardless of . operating temp erature, as long as the surface to be recoated is clean and free of all contaminants. - CUI - Stainles s Stee l - DTR - Prime r - Cryogenic
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Prevents Co rrosion Under Insulation Prevents Stress Corrosion Cracking Direct to Tight, Adherent Rust Applicat io n Hig h Bu ild, High Solids Protects Cryogenic Equipment

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TECHNICAL DATA:
Components: One Type : Inert Multipolymeric Matrix Dry Temperature Resistance: 1200' F f650' Cl Continuous, 1400 'F f760' Cl Peak Cryogenic Service: Minus 300' F to 1000'F [Minus 185 ' C to 538 'C ] Adh esion ASTM 3359-09: 4A to 5A Impact ASTM G- 14 (direct) : 30 1 bs. Colors Available : Black (Dark Gray), Gray, and l.iq ht Gray Minor color change may occur in exposed service, but corrosion protect ion will not be compromised. Finish : Flat Dry Time @ 50% R.H ., 70'F [21' C]: To touch - 2 hours (Recoat and dry times are reduced when To ship - 24 hours applied to hot substrat es) To topco at - 6 hours Substrate Temperatu re During Applicati on: 50' F [10'C] and rising to 600 ' F [316' C]* Thinn er/Cleanup : See Mlxinq , Thinninq, and Cleanup Tab le Vol ume Solids: 65% 2% as applied Coverage @ 1 mil DFT 1042 fe/gal 2 @ 25 microns DFT f25 .5 m /1l voc. 3.5 Ibs/gal [420 g/I] Weiqht: 16 Ibs/qa llon f1.92 kq/literl Packaging: 1 gallon cans; 50 qallon drums Stora ce Temp eratures: 40 ' F to 120' F f4' C to 49' Cl Shelf Life: Two years

For direct application to hot substrates over 500F and up to 600F [260C to 316C] consult Hi-Temp Technical Service.

HI-TEMP COATINGS TECHNOLOGY. P.O. Box 2347. Acton , MA 01720 Tel: 978-635-1110. Fax : 978-635-1124. hitemp@hitempcoatings.com. www.hitempcoatings.com

Rev. 090412

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HI-TEMP 'COATINGS
TECHNOLOGY

SURFACE PREPARATION:
As with all coatings, the performance and service life of Hi-Temp 1027 are re lative to the quality o f s urface preparation accomplished.

CARBON STEEL All surfaces to be coated with Hi-Temp 1027 shall be free of all weld splatter , oil, dirt, grease , and all other contaminants, especially salts. Round off all rough welds and sharp edges. In maintenance and repair situations, Hi-Temp 1027 can be applied over a surface in which tightly adhering rust is still present; remove all rust scale and loosely adhering rust until glints of bright metal are visible. The remaining rust must be tightly adherent and not easily removed by lightly wiping with a cloth. Hi-Temp 1027 should only be used to overcoat inorganic zinc or itself. When overcoating aged inorganic zinc, prepare a small test patch and check for adhesion . If previously applied coatings other than inorganic zinc or HiTemp 1027 are not fully removed by the method of surface preparation utilized, feather the edges of any remaining old coating, and use Hi-Temp 1027 to spot prime only the areas where the substrate is exposed.
Non-insulated surfaces:

Recommended : Dry abrasive blast clean to SSPC-SP 6, "Commercial Blast" [Sa 2] with a 1.0 to 2.0 mil [25 to 50 micron] profile.

When abrasive blast cleaning is not an option, the following methods are acceptable: SSPC-SP 15 "Commercial Grade Power Tool Cleaning", with a minimum 1.0 mil [25 micron] profile. SSPC-SP 12, "Surface Preparation and Cleaning of Metals by Waterjett ing Prior to Recoating" to meet the visual definition of WJ-3, "Thorough Cleaning ." Use potable water. SSPC-SP 3, "Power Tool Cleaning" [St 3] or SSPC-SP 2, "Hand Tool Cleaning" [St 2].

Ins ulated surfaces:

Recommended: Dry abrasive blast clean to SSPC-SP 6, "Commercial Blast" [Sa 2] or better, with a 1.0 to 2.0 mil [25 to 50 micron] profile.

When abrasive blasting is not an option, the following methods are acceptable : SSPC-SP 15 "Commercial Grade Power Tool Cleaning", with a minimum 1.0 mil [25 micron] profile. SSPC-SP 12, "Surface Preparation and Cleaning of Metals by Waterjetti ng Prior to Recoating" to meet the visual definition of WJ-2 "Very thorough or Substantial Cleaning." Use potable water. All existing coating must be removed except for aged inorganic zinc or existing Hi-Temp 1027. Power Tool Clean or Hand Tool Clean to remove all existing coating except for aged inorganic zinc or existing Hi-Temp 1027.

STAIN LESS STEEL All surfaces to be coated with Hi-Temp 1027 shall be free of all weld splatter, oil, dirt, grease, and all other contamina nts, especially salts. Round off all rough welds and sharp edges. IMPORTA NT: DO NOT USE CHLORINATED SOLVENTS ON STAINLESS STEEL SURFACES .
Non-insulated and insulated surfaces:

Small surfaces may be cleaned with a chloride free solvent. Large surfaces may be cleaned utilizing a high or low pressure wash or steam cleaning with an alkaline detergent, followed by a freshwater rinse. Water used should be potable grade or better and should be checked to assure minimal salt content. Do not use any chemical additives in the rinse water. An anchor profile is not mandatory for adhesion of Hi-Temp 1027 on stainless steel surfaces. o As an option, following cleaning, a light abrasive sweep blast using an appropriate chloride free abrasive may be performed . After completion of this mechanical surface preparation, rinse the surface with potable grade water or better. Always allow rinsed surfaces to dry before coating.

Product: Hi-Temp 1027 Rev. 0904 12

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HI- TEMP 'COATINGS

TECHNOLOGY

MIXING , THINNING, AND CLEANUP :

Hi-Temp 1027 is a heavy bodied material; use mechanical agitation for mixing immediately before application and as needed during application. Be sure any settled solids are incorporated during mixing. If thinning is needed, thin only with Hi-Temp thinners and in accordance with applicable regulations. Agitate as needed during application.
App lication to ambient substrate Be low 150F [66C] Flush equipment and thin with Hi-Temp #10 or #11 Appl ication to hot substrate 150F to 500F [66C to 260C] Flush equipment and thin with Hi-Temp #5

Clean up with Thinners #5, #10, #11

For application to hot substrates over 150F and up to 500F [66C to 260C] thin (if needed) only with HiTemp th in ner #5. For app licatio n to s ubstrates over 500F and up to 600F [ 260C to 316C] consult Hi- Temp Technical Service.

APPLICATION:
For ambient application, surface temperature should be a minimum of 5F [3C] above the dew point. 0 0 not apply to surfaces with surface temperature below 50F [10C] . 00 not exceed recommended maximum dry film thicknesses for the appropriate service type and temperat ures.

APP LICATION TO HOT SURFACES:

IMPORTA NT! It is essential to apply multiple thin passes of Hi-Temp 1027 during application to hot steel. This process, similar to mist coating, prevents blistering and also allows solvent to escape without leaving pinholes. Use of a so lve nt other tha n Hi-Temp #5 thinner cou ld produce a fire hazard , and dry spray and poor film characteristics may also result. If blisters are observed in Hi-Temp 1027 applied to hot surfaces , immediately brush out the blisters before they set, using a wood-handled china bristle brush. Note that the higher the substrate tempe rature, the shorter the recoat time.
For direct applicatio n to ho t substra tes over 500F and up to 600F [ 260C to 316C] cons ult Hi-Temp Technical Service .

APPLICATION EQUIPMENT:
Spray application is recommended: equipment is as follows : Product Air Pressure 60-80 psi Use conventional or airless spray and good painting practices . Typica l

1027

Conventional Spray Fluid Fluid Tip Pressure Pressure <40 psi 1.8 to 2.2 mm 3000 psi

Airless Sp ray Minimum Fluid Line 1/4 " to 3/8"

Tip size 417 to 521

Brush and Roll : Spray application is recommended but when spray painting is not possible, brush or roll application may be used. The coating should be applied with a suitable brush or short nap roller. Brushing and rolling only in one direction may aid in building film thickness. For more specific instructions, refer to the Hi-Temp Coatings Application Guideline titled "Guidelines for Roller and Brush Application of Hi-Temp Coatings Products."

APPLICATION SYSTEMS:
I. INSULA TED AND NON-INSULA TED SERVICE Carbon Steel/Stainless Steel . Applied direct to hot or ambient steel
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Hi- Temp 1027 2 coats @ 5 to 6 mils OFT [125 to 150 microns] ; total of 10 to 12 mils OFT [250 to 300 microns] Optional 3rd coat @ 5 to 6 mils OFT [125 to 150 microns]; total of 15 to 18 mils OFT [375 to 450 microns]
Product: Hi-Temp 1027 Rev. 090412 Page 3 of 4

.HI-TEMPCOATINGS
TECHNOLOGY

II. PRIMER / TOPCOA T SYSTEM - NON -INSULA TED SERVICE Carbon Steel 1 Stainless Steel. App lied direct to hot or ambient steel Primer Coat - Hi-Temp 1027 - 1 coat @ 5 to 6 mils OFT [125 to 150 microns] Hi- Temp Color Topcoats a] Amb ient apply : b] Hot apply:
(See appropriate topcoat PDS) Hi-Temp 500VS or Hi-Temp 1000VS Hi-Temp 500VHA or Hi-Temp 1000VHA

III. CRYOGENIC - INSULA TED AND NON-INSULA TED SERVICE Ambient Stainless Steel

Hi- Temp 1027 [1.] For service temperatu re of minus 100 F to 400 F [minus 73C to 204C] 2 coats @ 5 to 6 mils [125 to 150 microns] OFT per coat ; total of 10 t012 mils [250 to 300 microns]
[2.] For service temperature of minus 300 F to 1000 F [minus 185 C to 538C] 1 coat @ 5 to 6 mils [125 to 150 microns] - DO NOT EXCEED 8 mils [200 microns] total OFT

RECOMMENDED APPLICATION PER COAT:

Minim um Mils Microns 5 r1251 7.7 r1921 2 208 fe lQal r5.1 m /1l Maximu m Mils Microns 6 r1501 9.2 r2301 174 ftLIQal r4.3 mL/Il

Dry Film Thickness Wet Film Thickness Coveraqe

AP PROXIMATE DRY SCHEDULE:

Substrate Temperature at 50%RH Dry to Recoat, Minimum Dry to Recoat, Maximum Dry to Ship Cured 70F [21C] 50F [10C] 100F [38C] 302F [150 C] 24 hours 6 hours 5 hours 1/4 hour No maximum as 1 0nQas the surface is clean and free of contaminants 24 hours 24 hours 24 hours N/A N/A N/A N/A N/A

Dry times can vary based on environmental and substrate cond itions. Do not exceed maximum dry film thickness recom mendations as this can affect dry times.

PRECAUTI ONS:
This product is for use only by profess ional applicators in accordance with information in this data sheet and the applicable material safety data sheets (MSDS ). Refer to the appro priate MSDS before using this materia l. All use and application of this product should be performed in compliance with all relative federal , state and local healt h, safety and environmental regulations or in compliance with all pertinent local , regional and national regulations as well as good safety practices for painting , and in conformance with recommendations in SSPC -PA 1, "Shop, Field and Maintenance Painting of Steel."

WA RRANTY:
Hi-Temp Coatings Technology, Inc. (Hi-Temp) warrants that its products are free from defects in material and workmanship. Hi-Temp 's sole obligation and buyer's exclusive remedy shall be limited to replaceme nt of products not conforming to this warranty. Any claim for replacement product must be made within one year from the delivery date . Hi-Temp makes no other warranties , expressed or implied, such as warranties of merchantability or fitness for a particular purpose . Hi-Temp products are intended for buyers with the knowledge and skills to evaluate the suitability of Hi-Temp 's products for buyer's intended use. In no event shall Hi-Temp be liable for consequential or incidenta l damage . '--/'

Product: Hi-Temp 1027 Rev. 090412

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