21 Feb 2013

ISSUED FOR RFQ

Client Name : BASF INDIA LIMITED Project Name : Project GIR Project Number : G3IR

Document No. : G3IR-1000-50-SP-9027 Date 13-Feb-13 Page 2 of 10

PIPING PURCHASE SPECIFICATION FOR STRAINERS Record of Revisions

This specification has been revised as indicated below and described in the revision record on the following page. Please destroy all previous revisions. Revision No. 0 Date Description

21-MAY-12

Issued for Review/RFQ

13-Feb-13

Issued for RFQ

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Client Name : BASF INDIA LIMITED Project Name : Project GIR Project Number : G3IR

Document No. : G3IR-1000-50-SP-9027 Date 13-Feb-13 Page 3 of 10

PIPING PURCHASE SPECIFICATION FOR STRAINERS

DISCLAIMER: THIS SPECIFICATION DEVELOPED BY FLUOR DANIEL INDIA PRIVATE LIMITED, IS THE PROPERTY OF BASF INDIA LIMITED AND THIS SPECIFICATION CANNOT BE REPRODUCED, COPIED, DISTRIBUTED DIRECTLY OR INDIRECTLY OR OTHERWISE USED WITHOUT EXPRESS WRITTEN PERMISSION OF BASF INDIA LIMITED FOR ANY PURPOSE OTHER THAN FOR THE PROJECT FOR WHICH IT IS FURNISHED.

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Client Name : BASF INDIA LIMITED Project Name : Project GIR Project Number : G3IR

Document No. : G3IR-1000-50-SP-9027 Date 13-Feb-13 Page 4 of 10

PIPING PURCHASE SPECIFICATION FOR STRAINERS Table of Contents

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0

SCOPE ...........................................................................................................................................................5 GENERAL .....................................................................................................................................................5 DESIGN REQUIREMENT .........................................................................................................................7 FLANGE DIMENSIONS, THICKNESS, FACING...................................................................................7 SW OR FLANGED END CONNECTIONS. ..............................................................................................8 IDENTIFICATION & TAGGING ..............................................................................................................8 GURANTEE . ...........................................................................................................................................9 INSPECTION AND TESTING....................................................................................................................9 PREPARATION OF SHIPMENT............................................................................................................10 DOCUMENTATION ..................................................................................................................................10

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Client Name : BASF INDIA LIMITED Project Name : Project GIR Project Number : G3IR

Document No. : G3IR-1000-50-SP-9027 Date 13-Feb-13 Page 5 of 10

PIPING PURCHASE SPECIFICATION FOR STRAINERS 1.0 SCOPE This specification covers the minimum technical requirements for Design, Materials, Inspection, Testing, Supply & Shipment of Carbon Steel, Stainless steel and other material strainers. 1 2.0 GENERAL 2.1. General Requirements 1. Strainers shall be made in accordance with specification / data sheets / bill of material attached with the Material requisition. Material specification as well as inspections and tests shall conform to the requirements of applicable ASTM Standards. Strainer flanges, fittings and other elements, their dimension, tolerances, chemical composition, physical properties, hardness, heat treatment, nondestructive testing, hydro testing and other requirements shall conform to relevant codes / standards as specified in the material requisition. Deviations from the above, if any, shall be specifically highlighted by the Supplier in deviation list attached with the Material Requisition.

2.

3.

4.

2.2.

Submittals A. Certificate of Compliance Supplier shall furnish Certification of Compliance to all requirements of the Purchase Order as required by the Supplier Drawing & Data Commitment Form (attached to PO). The certification shall include Owners PO number, Item Code Numbers, name and address of supplier and shall be certified by the Suppliers Q.A. Manager or authorized agent. B. Manufacturer Test Reports (MTR) A complete MTR (Manufacturer Test Report) showing results of all chemistry and physical tests shall be available for impact tested steels, chrome steel, stainless steel, and nickel alloy strainers. The MTR shall include, as a minimum, name of supplier, name of prime material manufacturer and plant location, Owners PO number, Item Code Number, material specification, grade and class, actual test results of chemical analysis and mechanical properties and certified by Quality Control Manager or representative. MTRs shall be furnished to buyer only as required by the Supplier Drawing & Data Commitment Form (attached to PO). C. Supply of Drawings 1. Supplier shall furnish with quotation dimensional drawings or catalog cuts for all strainers. Requirements for submittal of drawings after award

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Client Name : BASF INDIA LIMITED Project Name : Project GIR Project Number : G3IR

Document No. : G3IR-1000-50-SP-9027 Date 13-Feb-13 Page 6 of 10

PIPING PURCHASE SPECIFICATION FOR STRAINERS of order shall be as required by the Supplier Drawing & Data Commitment Form (attached to PO). 2. Dimensional drawings and catalogue cuts shall include: a. All Strainers.

b. Strainers published catalog dimensional data are not available. c. Nonstandard dimensions. d. End-to-end dimensions for strainers. 3. Drawings and catalogue cuts shall include materials of construction with referenced material specification (i.e. ASTM). Total weight of the strainer shall be shown on the drawings and catalogue cuts. 1

4.

D. E.

Deleted

Certificates for strainers shall contain the results of all tests, examinations and checks and the following additional information. Manufacturer Material grade Lot number Code and standard numbers Chemical composition of steel Inside diameter Pressure rating Application temperature range Heat treatment conditions Spark test for PP Lined FRP strainers.

F.

Operation and maintenance manuals shall comprise a longitudinal sectional drawing, dimensional drawing with all connecting dimensions, data on material of major strainer assemblies and service life. Vendor shall arrange to obtain necessary certificates in Form III-C of Indian Boiler Regulation Act, duly tested, accepted and countersigned by IBR Authority. The certificate shall be submitted in original along with the supply

G.

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Client Name : BASF INDIA LIMITED Project Name : Project GIR Project Number : G3IR

Document No. : G3IR-1000-50-SP-9027 Date 13-Feb-13 Page 7 of 10

PIPING PURCHASE SPECIFICATION FOR STRAINERS 3.0 DESIGN REQUIREMENT 3.1 3.2 Allowable pressure drop shall be certified by vendor along with the offer. 1

All 50 NB and higher strainers, shall be provided with 20 NB threaded tap and solid threaded plug (NPT Male) as drain connection. For less than 50 NB, this shall be 15 NB. Type of Strainer shall be as specified in Material Requisition. All Strainers shall be hydrostatically tested at twice the design pressure. All strainer internal elements shall be designed to avoid breakage and detrimental vibration and deformation due to service forces and impact of objects. Construction details and other requirements of strainers shall be as per approved Strainer drawing /standard. Flow Direction shall be marked (Cast or embossed) on the strainer body and highlighted with yellow paint. Castings / Forgings purchased from India / Indian suppliers shall be from OWNER approved foundries / forging shops. Specified Heat Treatment for Carbon Steel and solution annealing for all Austenitic Stainless Steels shall be carried out. Net flow rate shall be 3 times the pipe cross-sectional area. 1

3.3 3.4

3.5

3.6

3.7

3.8

3.9 3.10

It is mandatory for vendor to provide Pressure Drop calculations along with the offer for review & approval. It is mandatory for vendor to provide complete dimensional details for T-Type strainer along with the offer. Vendor shall perform spark test for PP Lined FRP strainers to ascertain voiding porosity, cracks, discontinuity.

3.11

3.12

4.0

FLANGE DIMENSIONS, THICKNESS, FACING.

4.1

Flange dimensions up to 600 NB size shall conform to ASME B16.5. Flanges above 600 NB, shall conform to ASME B16.47. All Flanges, Flat face or raised face, to have serrated finish, as specified in Piping Material Specification.

4.2

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Client Name : BASF INDIA LIMITED Project Name : Project GIR Project Number : G3IR

Document No. : G3IR-1000-50-SP-9027 Date 13-Feb-13 Page 8 of 10

PIPING PURCHASE SPECIFICATION FOR STRAINERS 5.0 SW OR FLANGED END CONNECTIONS. Strainers to have Socket weld or Flanged end connections, as specified in Material Requisition. Flanged ends shall be in accordance with ASME B16.5.

6.0

IDENTIFICATION & TAGGING A. MARKING 1. 2. Body markings shall be in accordance with MSS-SP-25. The following information shall be legibly and conspicuously stamped on rust and corrosion resistant identification plate permanently attached to the body.

-Tag no -Mesh material

-Manufacturer name

-Body material -Rating --Size

3. 4.

Special service like IBR shall be stamped on each item. Strainer with the preferred flow direction shall have the direction of flow cast or steel stamped on the strainer body.

B.

TAGGING 1. Each Strainer shall be fitted with a rust-resistant metal tag securely attached with no fewer than 6 twists of stainless steel wire. Paper or plastic tags are unacceptable. Tags shall normally be attached to appropriate location. Attachment of tags through bolt holes of end flanges is not permitted. Each tag shall be clearly stamped with the Item Code Number and the PO Number. Ink or paint is not acceptable for marking. The Item Code Number is the number appearing directly above the first line of each Item Purchase Description on the Bills of Material. If the strainer Purchase Description specifies that the strainer is for a specific service, the supplier shall attach an additional tag spelling out this requirement. Example: FOR IBR SERVICE 5. The minimum dimensions for tags and wire shall be in accordance with the following: a. Size of tag

2.

3.

4.

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Client Name : BASF INDIA LIMITED Project Name : Project GIR Project Number : G3IR

Document No. : G3IR-1000-50-SP-9027 Date 13-Feb-13 Page 9 of 10

PIPING PURCHASE SPECIFICATION FOR STRAINERS Round Rectangular 1-1/2 inches (40 mm) diameter 1-1/2 inches by 2-3/4 inches (12 mm by 70 mm)

b. c. d.

Thickness of tag Lettering height Wire diameter

16 B and S Gage 0.051 inch (1.2 mm) minimum 1/4 of an inch (6 mm) minimum 16 B and S Gage 0.051 inch (1.2 mm) minimum 1

C.

PAINTING Surface prepartion: All Carbon Steel surfaces shall be sand blasted to SA 2 SSPC 10. All IBR certified traps shall be paineted red. Painting shall be suitable for coastal environment. Stainless steel surfaces, internal surfaces & finished surfaces such as flanges shall not be painted.

7.0

GURANTEE Supplier shall provide the performance & mechanical gurantee for the requirements furnished in the datasheets of this inquiry. the warranty period for supplier execution is the earlier of 12 months following performance testing or 18 months after mechanical completion.

8.0

INSPECTION AND TESTING Owner or his authorized representative will carry out stage wise inspection. All assistance shall be provided for the same and timely co-ordination shall be the responsibility of the supplier. Vendor shall submit his proposed inspection and test plan along with the quotation/ proposal.

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Client Name : BASF INDIA LIMITED Project Name : Project GIR Project Number : G3IR

Document No. : G3IR-1000-50-SP-9027 Date 13-Feb-13 Page 10 of 10

PIPING PURCHASE SPECIFICATION FOR STRAINERS 9.0 PREPARATION OF SHIPMENT 9.1 All items shall be protected from rust, corrosion, mechanical damage during storage at works, transportation / shipment and delivery to Owner. Stainless steel items shall be protected from the risk of saline corrosion during shipment. Unless export packing is specified, Strainer may be shipped loose or packed in a box or crate. If export packing is specified, Strainer shall be shipped in wooden boxes or crates, individually or collectively in a manner to prevent shifting within the container. Packing shall be suitable for protection against sea atmosphere. Flange facings shall be protected over the entire gasket surface with high impact plastic covers and secured with lock plugs or steel strapping Plastic end protectors of at least of an inch (12 mm) thickness secured with at least 4 bolts or with steel strapping are also acceptable. Card board protectors (which absorb water) are unacceptable. 8.6 Carbon steel flanged end strainers shall have flange facing coaked with a peelable or solvent removal rust preventive coating before the end protectors are applied.

9.2 9.3

9.4

9.5

10.0

DOCUMENTATION Following certificates shall be furnished along with supply of strainers Dimensional Check Material Test Certificates Hydrostatic Test Certificates IBR Certificates, if any. 1 Spark test certificate for PP Lined FRP strainers.

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