Umesh Chand Sharma

E-Mail: umeshcsh@gmail.com

Seeking assignments in Six Sigma, TPM, Engineering, Electronics Lab, Maintenance with a growth
oriented organization of repute

Synopsis

 A Qualified Electronics Engineer with over 20 years of hands on experience in Electronics Lab,
Maintenance, TPM, Design Engineering, Erection & Commissioning, and Testing.
 Currently associated with Samtel Color Ltd.
 Experienced in maintenance/operations of a wide spectrum of equipments & components.
 Adept at Preventive/CBM and breakdown maintenance, enhancing systems to bring greater cost
efficiency levels & energy/ power reductions.
 Expertise in handling the Plant commissioning operations entailing planning, resource utilization, &
manpower management.
 Track record of handling projects involving latest automation technologies (PLCs, Robotics) for CRT
manufacturing, Testing & YAMMING EQUIPMENTS.
 A keen communicator with honed problem solving and analytical abilities & using tools like FMEA,WHY-
WHY analysis etc.

Core Competencies

Leadership
 Support Team for creative Idea Generation & Make useable to implement in system.
 Create understanding with individual for maximum output for him & organization.
 Give the opportunity for individual to expose the full potential for learning together.
 Create environment for cohesiveness among team members to achieve common goal.
Maintenance/ Process Enhancement/ Engineering
 Proactively identifying areas of obstruction/breakdowns and take steps to rectify the equipments through
application of trouble shooting tools.
 Executing cost saving and energy saving techniques/measures and modifications to achieve substantial
reduction in R&M Expenditures and work within the budget.
 Initiating VA/ VE activities for bringing in cost reductions & ensuring import substitution.
Six Sigma /TPM
 Sponsoring, Facilitation, Guide and Review of Green Belt Projects for the maintenance Department.
 TPM implementation in the BACK/MIDDILE End manufacturing.
 Effective resource planning for optimising man & machine utilisation, reducing wastes for enhancing
productivity and profitability.

Organisational Experience

Since Sep’88 Samtel Color Ltd. Present designation: Manager

SAMTEL COLOR, Plant #1 is a world-class plant in terms of automation involving ROBOTS (ABB &
Mitsubishi ), various types of PLCs SCADA, Pneumatics, hydraulics, and servo systems.
Current Roles & Responsibilities:
⇒ Presently Head of Maintenance Department.
⇒ Ensuring implementation of all company initiatives like Six Sigma, TPM, 5S-3M, ISO 9001
⇒ Ensuring Analysis of Breakdowns and Root cause elimination through innovations and POKA-YOKA.
⇒ Ensuring parallel implementation of learning.
⇒ Mentoring, Guiding and Technical Training of Maintenance Members.
⇒ Ensuring maintenance expenditures within the allocated budget.
⇒ Technical guidance and involvement in critical and honed problem.
⇒ Ensuring competitions of Index reduction projects, Productivity related improvement projects across all
CRT lines.
In addition to above functions I am primarily responsible for overall equipment effectiveness and uptime of
fully automated Picture Tube Manufacturing facility (Line 1 & 2). Includes Following as my area of focus and
control
 Factory Automation
 Development and Maintenance of advance maintenance systems as required for a new
ramping line. (Already developed for Line 1 & Line 2)
 Deployment of Preventive Maintenance / Spare parts Management / Visualization /
Documentation / TPM / History cards / MIS & Reports
 Highly Focused approach on Competency and Skill Development of the team
 Identification and execution of breakthrough projects of OEE
 Preparing, control and Tracking the budget for Maintenance function.
 Technical Support to Maintenance Team to ensure smooth functioning of the production line
 Reviewing mechanism self and the team
o KRA Setting
o Shift, daily and weekly report analyses and counter actions
o MIS and reports generations
o Annual business plan and action plan for execution
 Cross functional coordination with production, purchase, process
 External Interface with machine supplier, for ram up and for resolution of design
improvements
 Implementation and compliance of ISO 9001, 14001

Major Projects Handled;

• Picture Tube Tracking through Bar Coding Technology Project.

An enterprise integration project for tracking the product during various manufacturing stages. The
project involved collection of data through barcode scanners network and processing of data on
CIMPLICITY HMI SCADA Software running through a network computer.

• Commissioning of Picture Tube Manufacturing Line (Line #1 & Line# 2) involving installation and
Commissioning in coordination with Mitsubishi and Hirata team (Japan).
• Productivity improvement & Index Reduction of Line (Line #1 & Line# 2) Reducing cycle time of
machines and catalyst in Mind set broken.

Educational Credentials
⇒ B.E. (Electronics & Communication) from Jamia Milia Islamia, New Delhi in 1998.
⇒ Diploma (Electronics) from Govt. Polytechnic, Ghaziabad in 1984.

Trainings
⇒ Pneumatics Training from FESTO
⇒ PLC Training form SIEMENS, AB, Mitsubishi, Robotics training from ABB, Fanuc.
⇒ Green Belt trained in Six Sigma.
⇒ CIMPLICITY HMI (SCADA) at GE-FANUC Systems
⇒ Networking Essentials from NIIT
⇒ MBTI, Mentoring, Leadership and others behavioural training from Prof. SOMNATH

Date of Birth: 30th June, 1963