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Documente Profesional
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SS-1400
SERVICE
LASER PRINTER
Manual
CONTENTS
1. Precautions 2. Specifications 3. Disassembly and Reassembly 4. Troubleshooting 5. Exploded Views and Parts List 6. Electrical Parts List 7. Block Diagram 8. Connection Diagram 9. Schematic Diagrams 10. Circuit Description
2. Specifications
Note: It is subject to change without notice.
Item Engine Print Speed Resolution Source of Light Print Method Feed Method Paper Handling (input)
Specification & Description ML-6040 12PPM (A4 Size, 5% Character Pattern) True 600 x 600 dpi, 1200 DPI class with SRT Laser Diode (LSU:Laser Scanner Unit) + Electrophotography Non-impact Electrophotography Cassette & Manual, Option Feeder *Size Standard : A4, Letter, Legal, B5, Executive, Folio
Paper size(mm2) 98.5 x 190.5 104.9 x 241.3 110 x 220 162 x 229
Length : 150 ~ 356 mm Width : 90 ~ 216 mm *Weigh : For Cassette, 60 ~ 90 g/m2 Paper Handing (output) Feed Capacity Warm-up time First Print Time Power Rating Power Consumption Power Saving Consumption Certification & Compliance Acoustic Noise Toner Supply Face Down : 250 sheets, Face Up : 20 sheets Cassette : 250 sheets of paper (75g/m2) 30 seconds or less (23C, 50%) Tray1 : 15seconds or less AC100~120V, 50/60Hz (3%) During Printing : 250WH (average) During Sleep : Less than 12W Less than 50W during 1 hour when it turned on 110V : UL,CSA,CDRH,FDA Stand by : Less than 35dB, Operating : Less than 48dB Print Cartridge
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Specifications
Specification & Description No-print area : 3mm from edge(Top,Bottom,Left,Right) of listed core media No-print area : 3mm from edge(Top,Bottom,Left,Right) of envelope
Temperature : 10~30C, Humidity : 20~80%RH Temperature : 0~35C, Humidity : 10~90%RH Net : Max 10Kg, Gross : 13Kg 429.1 (W) x 362 (D) x 249.5 (H)mm Life Span : 6,000 pages, 5% Pattern Developing : Non-magnetic Contact Developing Charging : Conductive Roller Charging Density Adjustment : 3 step (Light, Medium, Dark) Toner Supply Method : Exchanging the Developer Toner Checking Sensor : None Transfer System : Conductive Roller Transfer Fusing System : Temperature & Pressure Ozone Emission : Less than 0.1 PPM PCL4.5, GDI 1 bitmap 45 scalable (35 intelligent, 10 truetype) ARM7 TDMI (clock speed 66MHz) Standard : 4M byte 1M byte (8M bit x 1 : Program) Flash Memory 512 bytes Bidirectional Parallel Standard - IEEE 1284 COMPATIBLE MODE - IEEE 1284 NIBBLE MODE - IEEE 1284 BYTE MODE - IEEE 1284 ECP WITHOUT RLE - IEEE 1284 ECP WITH RLE USB Interface Standard - USB 1.0 compliant - 12Mbps 1 port
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Emulation Font
2-2
Whenever servicing the machine, you must perform as follows: 1. Remove the paper cassette(s), and the print cartridge. Do not expose the cartridge to direct room light or sun light, and be careful not to scratch the drum surface. 2. Turn the power switch off. 3. Unplug all the cables from the printer. 4. Replace with only an authorized component. 5. Do not force to open or fasten a plastic material component. 6. Be careful no obstacles are included when you reassemble components. 7. When you reassemble components, be careful small size components are located in place. 8. If you turn the machine over to replace some parts, toner or paper particles may contaminate the LSU window. Protect the LSU window with clean paper.
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Squeeze this tab to remove the rubber. Notice : Befor turn the printer over. Open the front cover, insert the white paperm to inside the machine in order to keep clean the LSU window from the dust.
Push the solenoid if you have difficulty to remove the pickup assembly.
3-4
2. Remove two screws at the back of the printer and unplug one connector from the board, then open the rear cover.
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Note that the power switch and the power connecter are properly released when you remove the cover.
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4. If you want to remove the exit roller, sqeeze the bottom of the roller and take it out.
3-8
3-8 LSU
1. Before you remove the LSU, you should remove: -Main Cover (see page 3-5) -Exit assembly (see page above)
2. Remove four screws, and remove the LSU. Then unplug two connectors from the LSU.
2. Remove five screws and take the HVPS board and HVPS cover out.
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2. Remove six screws securing the drive assembly from the gear bracket and unplug one connector from the motor, and then take the drive assembly out.
3. If you want to remove the motor from the drive assembly, remove three gold screws securing the motor assembly to the gear bracket.
3-10
3-11 Fan
1. Before you remove the fan, you should remove: -Main Cover (see page 3-5)
2. Remove two screws, and remove the fan. Then unplug one connector.
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To remove the hologen lamp from the fuser assembly : Remove two screws and take the hologen lanp out of the fuser assembly.
To remove the thermostat from the fuser assembly Remove two screws and take the thermostat out.
Note: When you reassemble the halogen lamp, make sure that it is inserted into the slot properly.
3-12
To remove the heat roller from the fuser assembly : 1. Remove two CS-rings and two gears. Then remove two screws securing the BRKT gear fuser and take the gear fuser out.
To remove the pressure roller from the fuser assembly : Remove the roller.
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1. Before you remove the guide feed & PTL lamp, you should remove: -Main Cover (see page 3-5)
2. Release the latches on the PTL lamp from the MPF assy and unplug one connector, then remove the PTL lamp.
PTL lamp
3. Remove guide feed spring and two screws,raise the feed guide in the direction of arrow.
3-14
2. Remove nine screws securing the PCU shield and remove two screws securing the SCF connector, and then take the PCU shield out of the printer.
4. Unplug all connectors from the PCU shield, and remove the shield.
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To replace the exit board : 1. Unplug one connector from the controller board and remove two screws securing the board. Then release the wire from two holders and take the board out.
To replace the Cap sensor : Remove two screws and take it out.
To replace the fuser sensor : Remove two screws and take it out.
To replace the actuator empty : Take the sensor out while you squeeze the both ends of the sensor.
Actuator empty
3-16
To replace the actuator feed 1. Turn the mechanism back and push down the points as shown to unlatch the actuator feed.
To remove the transfer guide : Remove three screws and take the guide out.
2. Turn the unit over again, and remove the actuator feed.
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MEMO
3-18
Troubleshooting
4. Troubleshooting
4-1 DCU Control
In case of ML-6060,you can not use the DCU under Diagnostic mode But, you can check set condition by status code
Display 60 62 68 64 70 71 72 73 95
Error status OPEN FUSER ERROR LOW HEAT ERROR OVER HEAT ERROR COVER OPEN ERROR NO PAPER or NO CASSETTE PAPER JAM 0 PAPER JAM 1 PAPER JAM 2 LSU NOT READY
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Troubleshooting
70
71
72, 73
95
1. Check for CN11,CN6 on the Controller board. 2. Replace U5,OSC1 on the Engine board. 3. Replace LSU.
Roller
OPC Drum Charge Roller Supply Roller Develop Roller Transfer Roller Heat Roller Pressure Roller
4-2
Troubleshooting
No image? YES
A on next page
NO
YES
NO
Does the video data line to LSU transit to High/Low when printing? YES
NO
Check the path between video controller, engine board and HVPS. Repair or replace the defective component or board.
The mirror in LSU might be misplaced so the light path to the OPC deviates ->Repair or replace LSU or remove any defective matters in the machine.
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Troubleshooting
NO
NO
Does the counter indicate over the toner's guarranty life? YES
4-4
(
NO Is the connection terminal OK? YES Replace HVPS or repair defective component. NO Remove the tape. NO Repair or replace terminal. NO Transfer roller might be out of its location. -> Locate the roller into its place. This could occurrs when the power of LSU is low or the density is low due to the obstacles on the window -> Replace LSU or clean the window. Normal Developing Supplying -500V -650 Without Cartridge -450V -600V
Troubleshooting
NO
Does the video data line to LSU transit to High/ Low when printing? YES
NO
Check the path among video controller, engine board, HVPS, LSU for the shortage or open. -> Repair or replace the boards.
Replace LSU.
NO
Replace LSU.
NO
NO
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Troubleshooting
NO
Check if the printout is still has the same problem even right after passed through the transfer roller. YES
NO
The ribs in fuser or toner on the roller may invoke the image problem. -> Replace the fuser cover or the defective part. The image is originally black or the black part is far close to the top. -> Use the pattern which has the image below bigger than 10mm from the top.
YES
Dirt of dust stuck onto the window of internal lens of LSU -> Clean it or replace LSU. Preventive obstacles through the path between OPC of developer and LSU prevent the path -> Remove the obstacles. Dirt of dust stuck onto the external glass of LSU -> Remove the obstacles.
Toner material might be stuck to blade in the developer inside and it prevents toner supply -> Replace the developer. Check both if the toner cartridge's counter is over its guaranty and amount of the toner material. -> Replace the toner cartridge.
4-6
Troubleshooting
NO
END
The power of LSU is set high or internal problem. -> Replace LSU or adjust volume.
NO
YES
NO
Toner over supply due to the adjustment fault of metering blade in developer. -> Replace developer.
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Troubleshooting
4-3-5 Background
NO
- Adjust voltage or replace HVPS. - Repair or replace after checking the terminals' contacts.
NO
YES
NO
END
NO
NO
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Solve the problem under the recommended condition (10-32 degree Centigrade).
Clean the charge roller or replace step-up device /terminal after check.
Check terminals or contacts and 'Guide-Deve Spring' are misplaced. -> Repair or replace transfer roller etc. Check if the LED of PTL in front of the transfer roller is on when it presses the top cover switch on purpose. -> If not, replace PTL.
NO
Internal blade or suppying part of the developer is defective. -> Replace the toner cartridge.
4-8
Troubleshooting
4-3-6 Ghost
NO
NO
NO
A specific part of the transfer roller has ruined or its resistance value is changed. -> Replace transfer roller. Transfer roller cannot force regularly due to the gears eccentricity of transfer roller. -> Replace the defective component.
YES
NO
YES
Operating/storage temperature is too low or not recommended paper used? YES Use the machine with recommended paper and at normal condition.
NO
There may be a problem in toner layer control in toner cartridge. -> Replace the developer.
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NO - Repair or replace HVPS . - Check and repair or replace the terminal contacts.
Check HVPS contacts and HVPS's selfoutput. -> If failed, repair/replace HVPS.
NO
Transfer roller is well -connected to or not. -> Replace the defective component.
(
Normal Developing Supplying -500V -650 Without Cartridge -450V -600V
4-9
Troubleshooting
NO
NO
NO
NO
The problem randomly occured due to the toner fallen. -> Clean the machine.
Printing cleaning mode -> If the same problem persists replace developer and C/R.
Toner leaks and toner material dropped onto the paper. -> Replace the developer.
Check toner is stuck onto the P/R or H/R in fuser. -> Clean it or replace.
Black band?
NO
95.6mm interval?
NO
NO
YES
Problems of terminal contact, transfer voltage supplying, and transfer roller's due to the charge roller is ruined (38.5mm). -> Repair/replace HVPS, developer.
The OPC is damaged due to the irregular transfer voltage of HVPS. -> Repair OPC or the developer -> If the same problem perststs repair/replace HVPS
4-10
Troubleshooting
NO
NO
NO
Defective agitator in the toner supplying part of developer. ->Replace the developer. Check if the 'guide deve spring' works OK and repair/repalce.
Check if printer mode is econo mode -> select normal mode. It is over the guaranty life of toner cartridge. (Check the counter and replace it.)
NO
Replace lamp.
NO
Light distortion due to the mirror ruined or LSU's diffused reflection. -> Replace LSU.
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Troubleshooting
YES
Obstacles stuck on OPC's surface -> Clean the OPC and machine or replace developer. When putting in/out the developer, scratch is made. -> Replace the developer.
D/R in developing unit has the defect. -> Replace the developer.
NO
NO
NO
NO
YES
Solve the problem under the recommended condition (10~32 degree centigrade)
NO
4-12
Troubleshooting
The machine NO placed under the severe low temperature for a long time?
While printing, NO the voltage of pin 60 of U17(CPU) on controller board is 1.5V ~2.0V?
NO
YES
YES
YES
YES
NO
Re-assemble thermistor.
YES
Open the top cover. When black printing, is the fuser NIP width is 3.03.5mm?
NO
Check if the hardness of P/R, and spring force is OK? (hardness: 24 degree, spring's force: 3 Kg)
YES
Replace the contol component on engine board. Check any contact problem in thermistor and repair.
The paper used is too thick or contains too much cotton in it. -> Re-test with the recommended paper.
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Troubleshooting
NO
NO
NO
YES
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Troubleshooting
4-4 Malfunction
4-4-1 No Power (LED Off)
NO
NO
NO
NO
The On-Line key is being pressed NO or shortage on the panel board? YES
The connection error between controller board and panel board or malfunction of boards. -> Replace the boards.
NO
NO
Detect failure due to the board which detects top cover open or switch error. -> Replace the board or switch.
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Troubleshooting
Measure the resistance at the both ends of AC line with covers open.
Thermostat is open due to the heat etc. -> Replace the thermostat.
YES
AC is being supplied?
NO
YES
Check the fusing control part and CN501on the engine board. -> Replace the component or replace the engine board.
The voltage of pin #60 of U17 (CPU) on the controller is about 2.0V when printing? YES
NO
Thermistor, connecting point or engine board defected. -> Repair/replace the component/board.
END
4-16
Troubleshooting
NO
The engine board and joint board defected. -> Replace boards. The solenoid defected. -> Replace it. The pick-up unit is assembled wrong. -> Re-assemble or replace the unit.
NO
Feeder sensor and paper width detect sensor are assembled reverse? YES
NO
Switch them.
NO
NO
NO
YES <Recommendation> Use the MPF for the thick paper such as envelope and cardstock.
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Troubleshooting
Check the actuator exists and its operation and around the engine board. -> Replace.
NO
YES
Check the roller and ribs of fuser are in place, and remove burrs, if any. -> Remove the factors of jam.
Remove the fuser, remove the paper and replace the pressure roller, if necessary.
NO
The paper came out through between fuser and developer? YES
NO
Adjust the paper guides to fit the paper width. The force of springs pressing the developer is weak. -> Check guide-DEVE.
NO
4-18
5-1 Main Exploded View & Parts Lists 5-2 Cover Exploded View & Parts Lists 5-3 Frame Exploded View & Parts Lists 5-4 Exit Exploded View & Parts Lists 5-5 Fuser Exploded View & Parts Lists 5-6 Rack-MPF Exploded View & Parts Lists 5-7 Drive Exploded View & Parts Lists 5-8 Pick-Up Exploded View & Parts Lists 5-9 Cassette Exploded View & Parts Lists 5-10 Second Cassette Exploded View & Parts Lists
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19 21
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Description ELA HOU TOP-HOUSING UNIT-LSU ELA UNIT-MOTOR ELA UNIT-DEVE MEA RACK-MPF MEA RACK-FEEDER CST CBF-HARNESS-MOTOR MEA UNIT-FEEDER PMO-CAP SENSOR PMO-COVER HVPS SHIELD-PCU PCT-INSULATOR PCU PBA MAIN-ENGINE_V1 FUSE(V1) 125V ELA UNIT-FRAME BASE PBA MAIN CTRL_LOW ELA UNIT-FUSER CBF HARNESS-LSU PBA SUB-HVPS MEA RACK-HOU EXIT PMO-DUCT FAN PMO-DUMMY FACE MAIN(L) PMO-DUMMY FACE MAIN(R) ELA UNIT-SCF NEC MEA RACK-CAST,SCF ELA HOU-SCF HARDWARE-KIT
SEC. Code JC96-01747B JC59-00004A JC96-01656A JC96-01559B JC97-01345B JC97-01373A JC39-00074A JC97-01324A JC72-00320A JC72-00565A JC70-00080A JC72-00334A JC92-01187A 3601-000157 JC96-01641D JC92-01258A JC96-01778D JC39-00074A JC92-01175A JC97-01338B JC72-00582A JC72-00562A JC72-00563A JC96-01692A JC82-00011A
Q'ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
SA X O O X O O X O X O X X O O O O O X O O X X X O X X O
Remark
270SHEETS
110V
110V
SCREWS
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16
19
9 10 13
8
17
3
3-6
18
14 4
15
5 6 7 4
5-4
Description ELA HOU-COVER MAIN PMO-COVER OPEN PMO-COVER MAIN MEA UNIT-MP TRAY PMO-COVER-MP PMO-TRAY EXTENSION MP PMO-TRAY HOLDER MP IPR-GUIDE LATCH PMO-ADJUSTER_P SIDE PMO-TRAY LINK MP STOPPER HINGE OPEN PMO-LENS LED PMO-BUTTON ON LINE PBA SUB-PANEL NAME PLATE PMO-GUIDE EXIT PMO-BUSHING F/DOWN PMO-COVER REAR PMO-STACKER REAR IPR-SPRING LOCKER REAR PMO-COVER CONTROLLER PMO-CAP REAR BRKT COVER OPEN SIDE HAND SUPPORT MAIN PMO-STOPPER_EXIT,P SCREW-TAPTITE
SEC. Code JC96-01746B JC72-00473A JC72-00472A JC97-01343A JC72-00480A JC72-00354A JC72-00353A JB70-10906A JC72-41381A JC72-00350A JC72-00482A JC72-00476A JC72-00477A JC92-01208A JC72-00559A JC72-00326B JC72-00387A JC72-00474A JC72-00356B JC70-00088A JC72-00475A JC72-00503B JC72-00502A JC72-00481A JC72-00401B JC72-41396A 6003-000196
Q'ty 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 7
SA O O X O X X X X X X X X X O X X X O O O O O X O X X X
Remark
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15-1 15-2
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19
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46
47 48 47
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39 38 20
45
21
18-1 18-2
18 8 5 11
14 13
22-1
34
22-2
22
22-3 22-4
36 30
30-1
42 9
43 23
35 33 28
28-2 28-1
24-1 24-2
24 26
25-1 25-2
31 32
29-1
32-1
25 41
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29-2
29-3
29-4
29 4
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Location No.
Description
SEC. Code
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Remark
0 1 2 3 4 5 6 7 8 9 11 13 14 15 15-1 15-2 15-3 16 16-1 16-2 16-3 16-4 17 18 18-1 18-2 19 19-1 19-2
ELA UNIT-FRAME BASE FAN-DC-HAWK PMO-GUIDE RIB CBF HARNESS-INLET ASSY PMO-HOLDER WIRE KEY DEVE CBF HARNESS-ENGINE_CONTROL CBF-HARNESS_FUSER PBA SUB-EXIT SENSOR CBF-HARNESS-THERMISTOR JOINT PBA SUB-FUSER_SW PMO-FRAME COVER IPR-TERMINAL FU ELA-UNIT-HOLDER TR L PMO-BUSHING TR SPRING TR L PMO-TRANSFER HOLDER ELA-UNIT-HOLDER TR R PMO-BUSHING TR SPRING TR R PMO-TRANSFER HOLDER IPR-PLATE TR GEAR-TR 29 ELA UNIT-GUIDE DEVE L PMO-GUIDE DEVE L SPRING GUIDE DEVE ELA UNIT-GUIDE DEVE R PMO-GUIDE DEVE R SPRING GUIDE DEVE
JC96-01641D JC31-00004A JC72-00464A JC39-00073A JC72-00471A JC72-00550A JC39-00069A JC39-00085A JC92-01234B JC39-00084A JC92-01261B JC72-00325A JC70-10961A JC96-01730A JC72-41142A JC61-00047A JC72-41145D JC96-01729A JC72-41142A JC61-00046A JC72-41145C JC70-11053A JC66-00039A JC96-01643A JC72-00317A JC61-70932A JC96-01642A JC72-00318A JC61-70932A
1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
O O X X X X X X O X O X X O X X X O X X X X O O X X O X
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SA X X O X O X X X X X X X X X O X X X X X X X O X X X O X X X
Remark
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Description ELA UNIT-EMPTY ACT PMO-ACTUATOR EMPTY HAWK SPRING EMPTY PMO-HINGE GUIDE FEED GND ICU PMO-CAP SENSOR GND MP GROUND MOTOR IPR-GUIDE DUST IPR-OPC-HAWK CAP CONNECTOR L CAP CONNECTOR U MEC-ROLLER TRANSFER GEAR IDLE 27 RING-CS WASHER-PLAIN IPR-WASHER SPRING SU
SEC. Code JC96-01720A JC72-00493A JC61-70965A JC72-00321A JC70-00142A JC72-00320A JC70-00091A JC70-00072A JC70-11068A JC70-00125A JC72-00463A JC72-00465A JC75-10963B JC66-00031A 6044-000001 6031-001002 JF70-10616A
Q'ty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1
SA O X X X X X X X X X X X O X X X X
Remark
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10 11 9 8 7 6 5 13 1
3 4 3 2
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Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Description MEA RACK-HOU EXIT PMO-FRAME REAR GEAR-IDLE 15 RING-CS GEAR-IDLE 25 SPRING-F/DOWN PMO-HOLDER EXIT_F/DOWN PMO-ROLLER-EXIT, MAIN PMO-ROLLER-EXIT, FR MEC-BEARING EXIT RMO-RUBBER EXIT PMO-SHAFT EXIT_F/DOWN GEAR-EXIT RMP-RUBBER EXIT_F/UP
SEC. Code JC97-01338A JC72-00386A JC66-00029A 6044-000001 JC66-00030A JC61-00043A JC72-00388A JC72-41081A JC72-41082A JC75-10529A JC73-40915A JC72-00384A JC66-40209A JC73-00040A
Q'ty 1 1 1 2 1 4 4 4 4 2 4 1 1 4
SA O X X X X X X X X X X X X X
Remark
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3 6 8 1
35 36 5
14 15 16 17 1
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31
28 32 27
22
37
23
21 24
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SA O X X X O X X X O X X X X X X X X X O X X X X X X X X O X X X X X X X X X X X
Remark 110V
110V
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12 4
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Remark
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2 14 23
12
18 2 13 5 15 3 19 10 1 15 22 4 20 17 16 10
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Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Description MEA UNIT-FEEDER SCREW-TAPTITE WASHER-PLAIN SPRING-FEED(1) SPRING-FEED(2) BEARING-PICK UP GEAR-P/UP DRIVE GEAR-FEED GEAR-PICK UP(12) IPR-SHAFT FEED IPR-SHAFT FEED IDLER IPR-SHAFT PICK UP GROUND_FEED IPR-GUIDE_FEED PMO-HOUSING P/UP PMO-ROLLER FEED L PMO-ROLLER FEED S PMO-SUB HOLDER FEED PMO-FRAME_FEED PMO-HOLDER FEED(1) PMO-HOLDER FEED(2) PMO-IDLE PICK_UP PMO-ROLL_FEED, DRV 12 RMO-RUBBER PICK_UP RMO-LEVER PICK_UP SPRING PICK UP(12) RING-CS
SEC. Code JC97-01324A 6003-000002 6031-000021 JC61-70941A JC61-70942A JC66-10202A JC66-40219A JC66-40375A JC66-40958A JC70-10229A JC70-10230A JC70-10231A JC70-00097A JC70-10992A JC72-40252A JC72-40261A JC72-40262A JC72-40266A JC72-00341A JC72-41184A JC72-41185A JC72-00344A JC72-41295A JC73-40907A JC72-41339A JC61-70966A 6044-000001
Q'ty 1 1 4 1 1 4 1 1 1 1 3 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
SA O X X X X X X X X X X X X X X X X X X X X X X O X X X
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SA O X X X X X X X X X X X X X X X X X X
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5 6 7 14 15 12 8 13 9 10 17 18 19 50 24 18 23 20 21 22 26 27 28 34 35 28 26 30 18 11 25
29 39
31
32
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36
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38
47 46 40 42
43
45
44
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SA O X X X X X O X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
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manuals4you.com
Location No. 40 41 42 43 44 45 46 47 48 49 50
Description PMO-FRAME LEFT,NEC SCREW-TAPTITE IPR-GROUND BOTTOM CASE BODY-BOTTOM FOOT-RUBBER SCF CBF HARNESS-SCF GND PMO-FRAME RIGHT,NEC IPR-GROUND FEED CBF HARNESS-SCF FEED GND SCREW-MACHINE RING-E
SEC. Code JC72-00468A 6003-000266 JC70-11026A JC70-00118A JC61-40903A JC39-00091A JC72-00461A JC70-11027A JC39-00088A 6001-000131 6044-000129
Q'ty 1 14 1 1 4 1 1 1 1 3 5
SA X X X X X X X X X X X
Remark
5-24
1 36 2 3
6 7 37 9 40 37 19 11 8 12 13 14 41 19 22 23 15 16 21 17 20 5 10 18
24 34 29 27 26 33 32 29 28 35 25 26
30 31
5-25
manuals4you.com
Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Description MEA ETC-CAST SCF,NEC RPR-PAD FRICTION PMO-FRAME PAD SPRING-PAD PMO-GUIDE PAPER1 IPR-KNOCK UP(SCF) RPR-CORK KNOCKUP LABEL(R)-INSTRUCT S PMO-SUB GUIDE CST PMO-GUIDE SIDE SPRING-SCF K/UP PMO-DETECT PANEL LABEL(R)-HEIGHT IPR-PLATE PAPER PMO-LINK LEVER PMO-CASSETTE SCF PCT-FILM GUIDE SIZE1 PCT-FILM GUIDE SIZE2 PMO-LEVER REAR SPRING-IDLE,SCF IPR-PLATE LEVER PMO-GUIDE REAR1 PMO-GUIDE REAR2 PMO-GUIDE REAR3 SPRING-LOCKER,PLATE PMO-LOCKER PLATE PMO-BUSH K/UP PMO-ROLLER FD R PMO-CAP PLATE K/UP SPRING-SUB PLATE PMO-LEVER PAPER S SCREW-MACHINE IPR-SHAFT KNOCK UP IPR-PLATE SUB K/UP SPRING-SCF LEVER RING-E RPR-PAD GUIDE P/U SCREW-TAPTITE PMO-HOLDER SHAFT PCT-GUIDE PAPER FILM PMO-DUMMY ENV PMO-GUIDE LOCK
SEC. Code JC97-01356A JC73-00058A JC72-41195B JC61-70953A JC72-41201B JC70-11029A JC73-10947A JC68-30932D JC72-00462A JC72-41205A JC61-70957A JC72-41193B JC68-30938D JC70-11047A JC72-40968A JC72-41192B JC72-00577A JC72-00578A JC72-41209A JG61-70544A JC70-11030A JC72-41202B JC72-41203B JC72-41204A JG61-70531A JC72-41210A JC72-40961A JC72-41008A JC72-40962A JC61-70919A JC72-41341A 6001-000125 JC70-00115A JC70-10927A JC61-70956A 6044-000129 JC73-00061A 6003-000196 JC72-00470A JC72-00579A JC72-41282B JC72-41200A
Q'ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 6 1 1 1 1
SA X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Remark
5-26
LOCATION NO.
CONTROLLER PBA TEST PAPER D2,D6 D1,D3,D4,D5,D7,D8 U8 U12 U6 U2,U10,U20 U19 U24 U26
Qty
1 2 2 6 1 1 1 3 1 1 1 PAPER-ART
DESCRIPTION
PBA MAIN CTRL-LOW 75g,W210,-,WHITE,HANSOI,L297
DIODE-SCHOTTKYRB420D,25V,100mA,SOT-23,TP DIODE-ARRAY DA204K,20V,100mA,C2-3,SOT-23,T IC-CMOS LOGIC74ACT32,OR GATE,SOP,14P,150MIL IC-TTL IC-TTL IC-TTL IC-TTL IC-TTL 74F14,INVERTER,SOP,14P,150MIL, 74F32,OR GATE,SOP,14P,150MIL,Q 74LS273,D FLIP-FLOP,SOP,20P,30 7407,BUFFER/DRIVER,SOP,14P,150 74F1071,ESD,SOP,20P,-,-,TP,PLA
2 U11 U3 U33
IC-FLASH MEMORY
TSOP ,48P ,787MIL,70nS,5V,10%,PLASTIC,0to+70C,100uA,CMOS,ST 1203-000496 1203-001026 U14 U15,U16 1 2 IC-VOL. SUPERVISORY IC-POSI.FIXED REG. 7705,SOP,8P,150MIL,PLASTIC,20V 33269,DPAK,3P,265MIL,PLASTIC,
3.37/3.33V,-,-40TO+150C,800MA,-,ST 2007-000029 2007-000029 2007-000221 2007-000241 2007-000290 2007-000300 2007-000300 2007-000308 2007-000312 2007-000409 2007-000449 2007-000468 2007-000468 2007-000468 2007-000493 2007-000551 2007-000766 2007-000774 2007-000781 2007-000781 2007-000781 R136,R138,R152 R3,R4,R24,R26,R30,R37,R96 R59 R124 R28,R32,R76,R141,R143 R1,R5,R7,R8,R49,R52,R60,R63,R64 R75,R146,R153 R40,R50,R51,R66,R71,R74,R120 R111 R144 R12,R147,R151 R132 R41,R56,R78,R79,R81,R83,R84,R86,R87,R89 R93,R95,R100,R104,R105,R109,R115,R119 R90,R97 R112,R121 R77 R6,R135 R108,R114,R118 R19,R20,R21,R22,R23,R25,R27,R31,R34,R38 R2,R9,R10,R11,R13,R14,R15,R16,R17,R18 3 7 1 1 5 9 3 7 1 1 3 1 10 8 2 2 1 2 3 10 10 R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP 0OHM,5%,1/10W,DA,TP,2012 0OHM,5%,1/10W,DA,TP,2012 1.2KOHM,5%,1/10W,DA,TP,2012 1.5KOHM,5%,1/10W,DA,TP,2012 100OHM,5%,1/10W,DA,TP,2012 10KOHM,5%,1/10W,DA,TP,2012 10KOHM,5%,1/10W,DA,TP,2012 10OHM,5%,1/10W,DA,TP,2012 10OHM,5%,1/8W,DA,TP,3216 15KOHM,5%,1/10W,DA,TP,2012 180OHM,5%,1/10W,DA,TP,2012 1KOHM,5%,1/10W,DA,TP,2012 1KOHM,5%,1/10W,DA,TP,2012 1KOHM,5%,1/10W,DA,TP,2012 2.2KOHM,5%,1/10W,DA,TP,2012 20OHM,5%,1/10W,DA,TP,2012 330OHM,5%,1/10W,DA,TP,2012 33KOHM,5%,1/10W,DA,TP,2012 33OHM,5%,1/10W,DA,TP,2012 33OHM,5%,1/10W,DA,TP,2012 33OHM,5%,1/10W,DA,TP,2012
9-1
manuals4you.com
Main PBA
SEC CODE
2007-000781 2007-000872 2007-000931 2007-000964 2007-000964 2007-000964 2007-001133 2007-001133 2007-001216 2007-007961 001094 2011-001094 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000239 2203-000239 2203-000260 2203-000389 2203-000455 2203-000455 2203-000455 2203-000595 2203-000595 2203-000634 2203-000634 2203-000784 2203-000818 2203-000818 2203-000891 2203-000938 2203-001002 2203-001132 2203-001158 2402-000168 2404-000128 2404-000468 2804-001163 R134 R47,R92 R113,R117,R122,R126,R129,R130,R131 R162 R46,R55,R58,R65,R67,R72,R98,R102,R107 R29,R33,R35,R36,R39,R42,R43,R44,R45,R54 R57,R68,R80,R110 R91 R142 RA1,RA2,RA3,RA4,RA5,RA6,RA7,RA8,RA9,RA10 RA11,RA12,RA13,RA14,RA15,RA16,RA17 C106,C121,C136,C140 C172,C173,C176,C177,C178,C179 C19,C23,C24,C26,C27,C28,C32,C41 C44,C47,C52,C56,C57,C58,C59 C5,C6,C7,C9,C10,C11,C15,C16,C18 C62,C63,C64,C65,C67,C68,C69,C71,C72,C73 C77,C78,C79,C80,C84,C85,C86,C88,C89,C90 C92,C94,C95,C96,C97,C98,C99,C102 C13,C17,C20,C25,C74,C141,C174,C175 C145,C152,C156,C164,C165,C166,C167 C161,C162,C180,C181,C182,C183 C53,C117,C143 C160,C168,C169,C170,C171,C186 C187,C188,C189,C190,C191,C192,C193,C194 C4,C14,C31,C37,C40,C66,C83,C109,C151 C114,C120,C126,C130,C135,C138,C142,C146 C127,C132 C101,C184 C115,C124,C131 C8,C22,C163 C21,C33,C34,C35,C36,C38,C39,C43,C45,C46 C48,C49,C61,C139 C76 C113,C119,C125,C129,C134,C137,C185 C42,C70,C75,C81,C91,C110,C128 C100 C55 C87 C1,C2,C82,C105,C122,C158 C12,C54,C107,C108,C123,C133 OSC3
LOCATION NO.
R69,R70,R82,R88,R94,R99,R103,R106
Qty
8 1 2 7 1 9 10 4 1 1 10 7 4 6 8 7 9 10 10 8 8 7 6 3 6 8 9 8 2 2 3 3 10 4 1 7 7 1 1 1 6 6 1 R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-NETWORK R-NETWORK
DESCRIPTION
33OHM,5%,1/10W,DA,TP,2012 4.7KOHM,5%,1/10W,DA,TP,2012 470OHM,5%,1/10W,DA,TP,2012 5.1KOHM,5%,1/10W,DA,TP,2012 5.1KOHM,5%,1/10W,DA,TP,2012 5.1KOHM,5%,1/10W,DA,TP,2012 68OHM,5%,1/10W,DA,TP,2012 68OHM,5%,1/10W,DA,TP,2012 82OHM,5%,1/10W,DA,TP,2012 1ohm,1%,1W,DA,TP,6432 2011-
39ohm,5%,63mW,L,CHIP,8P,TP 39ohm,5%,63mW,L,CHIP,8P,TP
C-CERAMIC,CHIP100nF,+80-20%,50V,Y5V,TP,2012, C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-AL,SMD C-TA,CHIP C-TA,CHIP 100nF,+80-20%,50V,Y5V,TP,2012, 100nF,+80-20%,50V,Y5V,TP,2012, 100nF,+80-20%,50V,Y5V,TP,2012, 100nF,+80-20%,50V,Y5V,TP,2012, 100nF,+80-20%,50V,Y5V,TP,2012, 100nF,+80-20%,50V,Y5V,TP,2012, 100nF,+80-20%,50V,Y5V,TP,2012, 0.1nF,5%,50V,NP0,TP,2012 0.1nF,5%,50V,NP0,TP,2012 10nF,10%,50V,X7R,TP,2012 0.015nF,5%,50V,NP0,TP,2012 1nF,5%,50V,NP0,TP,2012 1nF,5%,50V,NP0,TP,2012 1nF,5%,50V,NP0,TP,2012 0.22nF,5%,50V,NP0,TP,2012 0.22nF,5%,50V,NP0,TP,2012 0.022nF,5%,50V,NP0,TP,2012 0.022nF,5%,50V,NP0,TP,2012 0.33nF,5%,50V,NP0,TP,2012 0.033nF,5%,50V,NP0,TP,2012 0.033nF,5%,50V,NP0,TP,2012 4.7nF,10%,50V,X7R,TP,2012 0.47nF,5%,50V,NP0,TP,2012 0.047nF,5%,50V,NP0,TP,2012 0.68nF,5%,50V,NP0,TP,2012 0.068nF,5%,50V,NP0,TP,2012
6-2
Main PBA
SEC CODE
2804-001278 OSC2
LOCATION NO.
Qty
1 OSCILLATOR-CLOCK
DESCRIPTION
48MHZ,100PPM,10 TTL & CMOS,ST,5V,40MA 2804-001348 OSC1 1 OSCILLATOR-CLOCK 45.032242MHz,100ppm,10TTL&CMOS,BK,5V,40mA 2901-000229 2901-000229 3301-000317 3301-000317 3702-000118 3711-002811 3711-002812 3711-002813 3711-003205 3711-003408 3711-003409 3711-003969 3711-003981 3722-001101 4701-001020 JC13-00006A JC41-00036A F1,F2,F5,F6,F7,F8,F9,F10 F11 L11,L12,L13 L2,L3,L4,L5,L6,L7,L8,L9,L10 CN8 CN5 CN6 CN2 CN9 CN12 CN13 CN11 CN3 CN7 U22,U23 U17 HAWK CONTROLLER PCB 8 1 3 9 1 1 1 1 1 1 1 1 1 1 2 1 1 FILTER-EMI SMD 50V,0.3A,-,22000pF,4.5x3.2x1.5mm,TP FILTER-EMI SMD 50V,0.3A,-,22000pF,4.5x3.2x1.5mm,TP CORE-FERRITE BEAD CORE-FERRITE BEAD AB,2x1.25x0.9mm,-,- AB,2x1.25x0.9mm,-,-
CONNECTOR-RIBBON 36P,FEMALE,ANGLE,AU CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER JACK-USB BOX,10P,1R,2mm,STRAIGHT,SN BOX,11P,1R,2mm,STRAIGHT,SN BOX,12P,1R,2mm,STRAIGHT,SN BOX,4P,1R,2.0mm,STRAIGHT,SN BOX,2P,1R,2mm,STRAIGHT,SN BOX,3P,1R,2mm,STRAIGHT,SN BOX,2P,1R,2.5mm,STRAIGHT,SN BOX,28P,2R,2mm,STRAIGHT,SN
4P/2C,8.38mm,AU,IVR,#22-28 5-80MHz,15dB,-,0.03W
FREQ-ATTENUATOR
6-3
manuals4you.com
LOCATION NO.
Qty
1 9 1 1 3 1 1 5 1 3 1 1 1 PBA MAIN-ENGINE DIODE-SWITCHING DIODE-RECTIFIER DIODE-BRIDGE DIODE-RECTIFIER DIODE-RECTIFIER DIODE-RECTIFIER TR-SMALL SIGNAL PHOTO-COUPLER
DESCRIPTION
1N4148,100V,200MA,DO-35,TP UF4007,1KV,1A,DO-41,TP D3SBA60,600V,4A,-,ST 1N4003,200V,1A,DO-41,TP D10SC4M,40V,10A,ITO-220 1N4937,600V,1A,DO-41,TP KSC1008,NPN,800mW,TO-92,TP,120 TR,-,200mW,DIP-4,ST
PHOTO-INTERRUPTERTR,-,150mW,DIP-4,ST PHOTO-COUPLER IC-CMOS LOGIC IC-MOTOR DRIVER TRIAC,-,-,DIP-6,ST 74HC4060,BINARY COUNTER,DIP,16 A2918SWH,DIP,18P,1220MIL,-,+-1.5A,ST, PLASTIC,-,-20to+85C,20W,45V,-
1202-000103 1203-000002 1404-000167 1405-000147 2001-000021 2001-000045 2001-000071 2001-000105 2001-000118 2001-000119 2001-000281
U3 U504 TH501 TNR502 R512 R63 R507 R16,R528 R503 R516 R2,R3,R7,R8,R9,R20, R21,R54,R58,R61
1 1 1 1 1 1 1 2 1 1 10
IC-VOLTAGE COMP.
393,DIP,8P,300MIL,DUAL,36V,CMO
IC-POSI.ADJUST REG. 431,TO-92,3P,-,PLASTIC,2.44/2. THERMISTOR-NTC VARISTOR R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON(S) R-CARBON R-CARBON 5ohm,10%,3150K,18.7mW/C,TP 470V,4500A,17x12mm,BK 27OHM,5%,1/4W,AA,TP,2.4X6.4MM 1.8KOHM,5%,1/4W,AA,TP,2.4X6.4MM 22KOHM,5%,1/4W,AA,TP,2.4X6.4MM 1.5KOHM,5%,1/4W,AA,TP,2.4X6.4MM 180OHM,5%,1/2W,AA,TP,2.4X6.4MM 680OHM,5%,1/4W,AA,TP,2.4X6.4MM 100OHM,5%,1/8W,AA,TP,1.8X3.2MM
2001-000281 2001-000290 2001-000362 2001-000429 2001-000435 2001-000525 2001-000537 2001-000588 2001-000613 2001-000793 2001-000812
R527 R49 R29,R31,R51,R525 R25,R45,R50,R56 R60 R504 R46,R47 R514 R65 R68 R5,R10,R11,R12,R22, R64,R67,R520,R529
1 1 4 4 1 1 2 1 1 1 9
R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON
100OHM,5%,1/8W,AA,TP,1.8X3.2MM 10KOHM,5%,1/8W,AA,TP,1.8X3.2MM 150OHM,5%,1/8W,AA,TP,1.8X3.2MM 1KOHM,5%,1/8W,AA,TP,1.8X3.2MM 1MOHM,5%,1/8W,AA,TP,1.8X3.2MM 22OHM,5%,1/4W,AA,TP,2.4X6.4MM 24KOHM,5%,1/4W,AA,TP,2.4X6.4MM 3.3KOHM,5%,1/4W,AA,TP,2.4X6.4MM 3.9KOHM,5%,1/8W,AA,TP,1.8X3.2MM 47OHM,5%,1/8W,AA,TP,1.8X3.2MM 5.6KOHM,5%,1/8W,AA,TP,1.8X3.2MM
3 1 1 2 1
6-4
Engine PBA
SEC CODE
2003-000706 2003-000767 2003-002123 2004-000345 2004-000432 2004-000481 2004-000699 2004-004006 2005-001058 2005-001114 2201-000017 2201-000019 2201-000119
LOCATION NO.
R511 R519 R509,R510 R4,R28,R30,R52,R526 R517 R515 R40,R69 R518 R44,R48 R506 C20,C25,C27,C32 C24,C502 C5,C12,C13,C23,C33, C508,C513,C519,C520
Qty
1 1 2 5 1 1 2 1 2 1 4 2 9 R-METAL OXIDE(S) R-METAL OXIDE(S) R-METAL OXIDE(S) R-METAL R-METAL R-METAL R-METAL R-METAL R-WIRE WOUND
DESCRIPTION
47Kohm,5%,2W,AA,TP,4.3x12mm 680ohm,5%,2W,AA,TP,4x12mm 100Kohm,5%,1W,AA,TP,2.5x6.5mm 15Kohm,1%,1/8W,AA,TP,1.8x3.2mm 1Kohm,1%,1/4W,AA,TP,2.4x6.4mm 2.4Kohm,1%,1/4W,AA,TP,2.4x6.4m 3.3Kohm,1%,1/8W,AA,TP,1.8x3.2m 2.3Kohm,1%,1/4W,AA,TP,2.4x6.4m 0.39ohm,1%,1W,AA,TP,4.3x12mm
2201-000119 2201-000391 2201-000469 2201-002071 2202-000121 2301-000010 2301-000323 2301-001340 2401-000183 2401-000532 2401-000603 2401-000698 2401-001197 2401-002144 2401-002300 2401-002420 2801-003885 3301-000344 3301-001015 3601-000002 3602-000001 3711-000028 3711-000217 3711-000484 3711-002809 3711-003359 3711-003409 3711-003968 3711-003981
C523 C29,C30 C18,C19,C521,C522 C503,C504,C506 C31 C516 C501,C505 C509 C517,C518 C507 C512 C515 C510 C17 C16,C28 C514 OSC1 BD1,BD3,BD10 BD503,BD504 F501 FC1,FC2 CN3 CN501 CN1 CN5 CN14 CN6,CN504 CN503 CN8
1 2 4 3 1 1 2 1 2 1 1 1 1 1 2 1 1 3 2 1 2 1 1 1 1 1 2 1 1
C-CERAMIC,MLC-AXIAL100pF,10%,50V,Y5P,TP,1.9x3.5,- C-FILM,PEF C-FILM,PEF C-FILM,MPPF C-AL C-AL C-AL C-AL C-AL C-AL C-AL C-AL CRYSTAL-UNIT 100nF,5%,100V,TP,11.5x12.5mm,5 220NF,20%,275V,TP,18X8.5X26MM,22.5 10nF,10%,630V,TP,16x5.5x10.5mm,7.5 1000uF,20%,35V,WT,TP,12.5x25,5 150uF,20%,400V,GP,BK,22x35,10 1uF,20%,50V,GP,TP,5x11,5 2200uF,20%,16V,WT,TP,12.5x25,5 33uF,20%,50V,GP,TP,6.3x7,- 47uF,20%,16V,GP,TP,5x11,5 47uF,20%,50V,GP,TP,6.3x11,5 470uF,20%,16V,GP,TP,10x12,5mm 6.81984MHz,30ppm,28-AAM,20pF,75ohm,TP
CORE-FERRITE BEAD ZZ,3.5x6.5mm,-,- CORE-FERRITE BEAD AA,3.6x0.6x5mm,-,- FUSE-AXIAL LEAD FUSE-CLIP 250V,5A,SLOW-BLOW,GLASS,5.2x20mm -,-,30mohm
6-5
manuals4you.com
Engine PBA
SEC CODE
3711-004443 JC26-00003A JC27-00001A JC27-00002A JC27-60101A JC27-60101B JC27-60101C JC33-10501B JC39-40511A JC39-40511A
LOCATION NO.
CN502 T501 LF501 LF502 L501 L503 L502 L553 BD501,BD505,R508 J3,J4,J17,J18,J22,J25 ,J26,J27,J28,J31
Qty
1 1 1 1 1 1 1 1 3 10
DESCRIPTION
CONNECTOR-HEADER1WALL,2P,1R,7.92mm,STRAIGHT,SN TRANS POWER-SW_V2ML-5200A,220V,- COIL FILTER-SQ2828 COIL FILTER-SQ2116 COIL FILTERCOIL FILTERCOIL FILTERSOLENOID-6000 CBF HARNESSCBF HARNESSML-5200A,18.0mH,0.20ohm,58T ML-5200A,4.8mH,0.43ohm,45T -,300UH,-,- -,9UH,-,- -,6UH,-,- ML-6000,24VDC,72W,57,39X39X22, ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER
JC39-40511A
J41,J42,J43,J49, J54,J55,J67,J68,J69,J71
10
CBF HARNESS-
ML-80,JUMPER,AWG22,52mm,SILVER
JC39-40511A JC39-40511A
8 8
ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER
JC39-40511A
J528,J529,J531,J532, J533,J535,J570,J572
CBF HARNESS-
ML-80,JUMPER,AWG22,52mm,SILVER
JC39-40511A
J536,J538,J540,J541, J543,J544,J574
CBF HARNESS-
ML-80,JUMPER,AWG22,52mm,SILVER
J545~J552 J553~J560 J561 J72,82,83,J85~J89,91,92 J93,J565,J575~J578 HAWK ENGINE PCB ASSY-HEAT_SINK D504 U502
8 8 1 10 6 1 1 1 1
CBF HARNESSCBF HARNESSCBF HARNESSCBF HARNESSCBF HARNESSPCB-HAWK ENGINE ELA UNIT-HEAT SINK DIODE-RECTIFIER
ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-6040A,FR-1,1LAYER,1.6T,246.5x213.5mm ML-6060,SEC,HEAT SINK ASSY,-,-,-,- STPR1020CF,200V,5A,TO-220,ST
THY501
1 3
1 1 1
6-6
6-3 Others
SEC CODE
JC92-01208B 0601-000161 0601-000255 0601-000304 2001-000111 2201-000119 3404-000155 JC39-00072A
LOCATION NO.
PBA-PANEL 10P LED1,LED5 LED4 LED2,LED3 R1,R2,R3,R4,R5 C1 SW1,SW2,SW3 HAWK PANEL HARN 10P
Qty
1 2 1 2 5 1 3 1 PBA SUB-PANEL_II LED LED LED R-CARBON C-CERAMIC,DISC SWITCH-TACT
DESCRIPTION
JC41-00042B
PCB-HAWK PANEL_II
ML-6060,FR-1,1LAYER,1.6T,107.5x40.1mm
PBA-EXIT SENSOR
1 1 1
JC41-00050A
PCB-EXIT SENSOR
JC92-01261A JC39-00077A
1 1
1 1 1
JC41-00051A
PCB SUB-SWITCH
ML-6060,FR-1,1LAYER,1.6T,8x21.7mm
6-7
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MEMO
man
6-8
you. 4 s l a u
com
Block Diagram
7. Block Diagram
SPGPe ( KS3 2C 61 20 0)
Sys Ad dr BU S
C PU Add r BU S
C PU Da ta BU S
PLL
Sys Cn tl BU S
Sys Da ta BU S
/CS,/RD ,/WR
C PU D ATA BU S C PU A DD R. BU S
R CS RD WR
IOCS
MA MD R AS C AS
GPIO
G EU
PANEL INTERCACE
In te rrup t Co ntro l (4 Extern al )
MOTOR CONTROL
Systerm Bus Interface Bloc k [Arbiter]
PVC
Ti me r (3 CH )
I/O INTERFACE
PPI
74HC245*2EA
To ne Gen er ator
74LS273* 3EA
U A RT (3 C H )
D M AC ( 2 CH )
VIS
En gi ne C omm . I/F
OSC. 48 MHz
JBIG
H CT
USB INTERFACE
R AM : 5 12 B
AD C RA M 51 2B + 51 2B
5V
SMPS
24V
Samsung Electronics
7-1
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Schematic Diagrams
8. Connection Diagram
S ize /E mp ty /F e e d /Ma nua l S e ns o r s a r e on B d
HVPS PTL
P T L C t rl 5V CN3 CN1 1 - 2 4 VS 2 - GND_2 4 3- 5V 4 - GND_5 V 5 - THV_P WM 6 - THVRD 7 - / THV_EN 8 - / MHV_P WM 9 - / DEV_P WM 10- P T L 1 1 - N.C. 1 2 - N.C. CN2
CN2
CN1
MP Tray (Opt io n)
CN2
J o in t t y p e 1 - Th e r m 1 2 - Th e r m 2
CN5 1 - Sa v e 2 - P _Nar r o w 3 - Emp t y 4 - Fe e d 5 - FAN 6 - Clu t ch 7 - Fu s e r 8 - MP _Clu t c h 9 - MP _Em p t y 1 0 - Mo t o r _P A 1 1 - Mo t o r _P B 1 2 - / Mo t o r _P A 1 3 - / Mo t o r _P B 1 4 - SC F _Ca s s e te 1 5 - SC F _Mo t o r 1 6 - SC F _Clu t ch 1 7 - SC F _Emp t y 1 8 - N.C. 1 9 - T h e rm 2 2 0 - T h e rm 1 21- 5V 2 2 - EXT _Clo ck 2 3 ,2 4 - 5 V 2 5 - 5 VP S 2 6 ,2 7 ,2 8 - GND_5 V
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1 - 5V 2 - Ex it _s ig n a l 3 - GND_5 1 - 5V 2 - 5 VS 123456/ HSYNC 5 VS GND_5 / LD_ON / VDO LS UP OWE R1 2 0 0 7 - 2 4 VS 8 - GND_2 4 9 - P _MOT OR 1 0 - / LREADY 1 1 - EXT _CLK 123456785V GND_5 LED1 LED2 LED3 LED4 Ke y 1 Ke y 2
1- 5V 2 - SC F_ Se l C as s e t t e 3 - SC F_ Mo t o r 4 - SC F_ CLUTC H 5 - SC F_ Em p t y 6 - 2 4 VS 7 ,8 - GND_ 5
CN1 1
Cont roller
CN3 CN8
1234-
Mo t o _P A Mo t o r _P B / Mo t o r_ PB Mo t o r _P A
Mo tor
LSU
CN6
CN3
CN5 0 2
HOT Ne u t ra l HOT Ne u t ra l
Heat Lamp (Fuse r) Power Switch AC In- Let 11 0V fo r USA 2 20V for EU DC FAN
SMP S
CN5 0 1
CN5 0 3
P an el B' d
CN5
HOST
(PC )
P ar a lle l P o rt 3 6 Pin
CN8 3 6 P in P 1 2 8 4 Co n . CN7 4 P in US B J ac k
CN4
US B P o r t 4 P in
1 - N.C,. 2 - N.C ., 3 - 5 V, 4 - /IOC S3 , 5 - D3 1 , 6 - D3 0 , 7 - D2 9 , 8 - GND5 , 9 - D2 8 , 1 0 - D2 7 , 1 1 - D2 6 , 1 2 - GND5 ,1 3 - D2 5 , 1 4 - D2 4 , 1 5 - / EIRQ1 , 1 6 - GND5 , 1 7 - A5 , 1 8 - A4 , 1 9 - A3 , 2 0 - / EIRQ0 ,2 1 - A2 ,2 2 - D2 3 , 2 3 - D2 2 , 2 4 - A1 7 , 2 5 - D2 1 , 2 6 - A1 6 , 2 7 - D2 0 , 2 8 - A1 5 , 2 9 - D1 9 , 3 0 - A1 4 , 3 1 - D1 8 , 3 2 - A1 3 , 3 3 - D1 7 , 3 4 - A1 2 , 3 5 - D1 6 , 3 6 - A1 1 , 3 7 - A6 , 3 8 - A1 0 , 3 9 - / RESET , 4 0 - A9 , 4 1 - / WAIT , 4 2 - A8 , 4 3 - / IOCS 3 , 4 4 - A7 , 4 5 - / IOCS 3 , 4 6 - N.C ., 4 7 - N.C., 4 8 - GND5 , 4 9 - A1 8 , 5 0 - / RD, 5 1 - /WE, 5 2 - GND5 , 5 3 - N.C., 5 4 - N.C., 5 5 - / EIRQ1 , 5 6 - GND5 , 5 7 - N.C ., 5 8 - 5 V, 5 9 - 5 V, 6 0 - 5 V (6 0 p in Co n n e c t o r)
8-1
Samsung Electronics
Schematic Diagrams
9. Schematic Diagrams
9-1 Main Circuit Diagram(1/9)
Samsung Electronics
9-1
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Schematic Diagrams
9-2
Samsung Electronics
Schematic Diagrams
Samsung Electronics
9-3
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Schematic Diagrams
9-4
Samsung Electronics
Schematic Diagrams
Samsung Electronics
9-5
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Schematic Diagrams
9-6
Samsung Electronics
Schematic Diagrams
D2 RB420D T147
D6 RB420D T147
Samsung Electronics
9-7
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Schematic Diagrams
9-8
Samsung Electronics
Schematic Diagrams
Samsung Electronics
9-9
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Schematic Diagrams
+5V 1N4148
+5V
+24VS
D8
D7
D2
D3 R11 5.6K R10 5.6K R5 5.6K 100 R9 R8 R7 R3 SCF_CASSETTE SCF_MOTOR* SCF_CLUTCH SCF_EMPTY* R521 510
+24VS
CN14-1
1 2 3 4 5 6 7 8 9 10
CN5-1
1 2 3 4 5 6 7 8 D9 D6 D5 D1
FAN Q9 KSC1008-Y
R520 5.6K
AGND
R56 1K FUSER
R525 150
R4 15K
R57 6.2K R2 100 MP_EMPTY* FUSER_ON R13 510 MP_CLUTCH 1 3 2 R63 1.8K R64 5.6K R65 3.9K 3 Q2 KSC1008-Y
U3-1
8 1
C23 100nF
1 R12 5.6K C5 10nF R25 1K AGND 3 2 R69 3.3K C32 1nF 1 Q7 KSC1008-Y C27 1nF BD3 BEAD 24V THERM2 THERM1
DGND
DGND
DGND
AGND
+5V
+5V
+5V
+5V
+5V
+5V R32 510 FEED* EMPTY* NARROW* CLUTCH +5V +5V R22 5.6K
1 Q3 KSC1008-Y
R29 150 1 A C
R28 15K 1 A
R31 150
R30 15K 1 A
R51 150
3 C
R21 100
3 C
R58 100
CN6-1
DGND
AGND
K 2
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
9-10
Samsung Electronics
Schematic Diagrams
DGND
AGND
17
2 OUT2A
11
OUT1A
OUT1B
CN3-1 1 2 3 4
LOGICSPLY
LOADSPLY
U2 13 14 PHASE1
REFERENCE
OUT2B
C521 330pF
C522 330pF
A2918SWV
PHASE2 _ENABLE2
8 7
MOTOR_PB MOTOR_PB*
_ENABLE1
SENSE1
GROUND
SENSE2
RC1
MOTOR_PA
RC2
E1
E2
12
16
18
15
10
+5V
3 6 9
MOTOR_PA*
R40 3.3K AGND R50 1K C19 330pF R47 24K R45 1K R46 24K C18 330pF R49 10K
C20 10nF
R48 0.39
R44 0.39
C25 10nF
+5V
DGND
AGND
DGND
DGND
CN8-1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
16k_clk NARROW* EMPTY* FEED* FAN CLUTCH FUSER MP_CLUTCH MP_EMPTY* MOTOR_PA MOTOR_PB MOTOR_PA* MOTOR_PB* SCF_CASSETTE SCF_MOTOR* SCF_CLUTCH SCF_EMPTY* MANUAL* THERM2 THERM1 EXT_CLK R60 1M
+5V
BD10 BEAD
16k_clk
BD1 BEAD
R61 100
R54 100
16 8
R68 47 EXT_CLK
VCC GND
C? 100pF
C? 100pF
C31 100pF
DGND
DGND
DGND
DGND
DGND
DGND
Samsung Electronics
9-11
manuals4you.com
Schematic Diagrams
D503 D10SC4M
L502 27pF +5V 2 K R516 680 R515 A 1 2.4K R517 1K K 2 C512 1uF 16V C514 470uF 10V C513 100nF
3 1
LF502 LC404060
A2 2 R510 100K 1 C507 150uF 400V C509 2.2nF R511 47K U503-1 PC123F R505 470K
BD502 D3SBA60 4
R501 470K
T501 12
10
5 6 KAT-060H
7 8 D504 STPR1020CF 1
3 1
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R513 100
C501 220nF
L503 27pF
24V DGND
CN502-1 3951P03V000(T) 1 2
A2
U501 MOC3061 1
STR-G6153
VCC
HS502 A6063-H45 FB 4
C502 10nF
1.5K R16
1 2
D OCP
D501 1N4937
2 K C518 1000uF 50V C517 1000uF 50V C516 100nF R519 620
4 THY501 BTA-600CW
3
FUSER_ON
R507 56K
GND
R502 120
A1 G
C520 100nF C508 C 4 223 MONO 100 R504 R506 0.44 R508 680 E 3 U503-2 PC123F
HS501 HEATSINK_CC
C506 2.2nF
AGND +5V
fuser_cover
TNR501:
560V
9-12
Samsung Electronics
Circuit Description
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Circuit Description
C/R -1.40KV
-800V
OPC
Unexposured -800V
Exposured
Unexposured -800V
LSU exposes OPC drum by turning Laser Diode On/Off according to the digital data of the bitmap image data received from the controller board. The voltage difference created at this point is shown above. The exposed area to the laser is -250V, which relatively increases the electric potential and forms charge ripple. The areas that are not
exposed to the laser due to no video data will maintain 800V. As a result, image(black dot) is created in the 250V area and the -800V area will show up white, which creates the basic condition of image formation.
10-2
Circuit Description
-650V
HOST COMPUTER
VIDEO CONTROLLER
ENGINE CONTROLLER
FACE DOWN STACKER H.V.P.S LSU DEVELOPER FUSER PAPER PATH FACE UP EXIT SENSOR FEED SENSOR OPC
/HSYNC
10-3
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Circuit Description
LSU 2.Charging C/R 7.Fixing 8.Exit H/R P/R T/R 6.Transfer PTL 5.Pre-Transfer OPC 3.Exposure 4.Development D/R S/R 1.Feeding
EXIT SENSOR
FEED SENSOR
[ Fig 2 ]
OPC
10-4
Circuit Description
Thermistor
Spring
Pressure Roller
The toner on the surface of a paper, which passed the transfer section is at a low electric state. Therefore, it can easily spread. At this point, high temperature of 180 and pressure of 3 Kg are applied to permanently stick the toner to the paper. The resulted image remains permanently. The heat roller transfers the heat from the internal heat lamp to the surface to apply the heat to the paper that passes the surface. The melted toner due to the heat does not stay on the surface of the Teflon coated heat roller. The pressure roller located on the bottom of the heat roller is made from Silicon Resin and it's surface is also coated with Teflon. The thermistor of the fusing section senses the temperature of the heat roller and feedback the information to maintain 185 during printing mode and 145 at standby mode. The thermostat used as secondary safety feature prevents overheat by turning off the main power when the heat lamp is overheated.
10-1-2-7 Exit
The paper that completed the electric photo process exits the printer through the Exit Sensor. The detected signal is then sent to the engine to inform the location of the paper. When the actuator and senor mal functions, Paper Jam 2 error will be displayed.
10-5
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Circuit Description
Input (AC)
Specification Europe America 198V 90V 230V 120V 264V 132V 1.5Arms 2.5Arms 40 Ap-p (at 20 C) 24V 5% 5V 2% 24V -3%/+10% 5V 3% 24V : 120mV(Peak 400mV) 5V : 50mV(Peak 100mV) 24V : 2.7A 10%(by C'ct ) 5V : 5 A 10%(by C'ct )
+24V(DC) AC
10-6
Circuit Description
10-7
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Circuit Description
10-8
jus
ls.co a u n a tm
Circuit Description
I = Vref / Rs, Vref = (R495V) / (R40+R49) From above formula, by applying R49=10 Kohm, R40=4.7Kohm and Rs=0.39 ohm, you should have I=1.05 A. The operation principle is that motor enable signal is received from CPU and create bipolar pulse and relay the output to the stepping motor input.
10-9
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Circuit Description
Vcc 4.75V
Reset*
As shown in the diagram, when the power reaches 4.75V after initial power(Vcc) is on, Reset signal is sent to CPU after 400ms by reset circuit. At this time CPU initializes itself and the surrounding elements. Also, it prevents various malfunctions by sending the reset signal when the Vcc falls below 4.75 V during operation.(Initial operation
voltage of IC : 5V0.5V) Since IC guarantees operation at minimum 4.5V, before the level falls below the minimum value, the circuit is designed to activate reset function at 4.7V.
10-1-4-2 CPU
CPU is 32bit microprocessor SAMSUNG KS61200(U17, 240pin). CPU receives 20MHz OSC Clock and operates at 66MHz. All surrounding IC's are controlled by CPU. (Refer to Data Book for detailed CPU Specification.)
becomes active(inactive) when Fuser signal is High(low) according to the set temperature table and the Rom program. Based on the Q2 switching, if the 'FUSERON*' signal is low, TCP3061(U501) turns on. AC voltage is applied to the heat lamp by turning on the bidirectional Thyristor(THY501) or shut off by turning off the bidirectional Thyristor(THY501). LM393 is the hardware type safety feature to prepare for abnormal heat lamp control. When the temperature of thermistor rises to 210 , #1 pin of LM393 falls to low level, which turns the 'FUSERON*' signal to High.(Q8 is forced Off). Therefore, the heat lamp is forced to go Off.
10-10
Circuit Description
10-11
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Circuit Description
SUPPLY
SUPPLY ROLLER
data from LSU, which received print order based on the rotation and becomes exposed. At this time, the areas that are not exposed will maintain the previous electric potential of -800V. The exposed image areas by LSU will contain approximately -250V and form charge ripple. Such drum surface of reduced exposure, which formed charge ripple, reaches the develop roller according to the drum rotation and goes through the development process. The charge ripple formed on the OPC drum surface is developed by the toner on the develop roller and transforms into image. This step converts the image formed on the OPC drum surface by LSU to the image formed by toner.
attached to the develop roller, then transferred to the exposed high electric potential surface(-250V) rather than low electric potential surface(-800V). The image is formed since the toner is not spread on the low electric potential surface. The transfer process takes place when the OPC drum continuously rotates and reaches the transfer section. The (-) toner on the OPC drum surface is transferred to the paper surface by transfer roller. The (-) toner on the OPC drum surface receives hundreds up to thousands of (+) volts from HVPS and transferred to the paper surface since the (+) voltage is larger than the (-) toner on the OPC. The toner with weak static energy settles on the paper by pressure and heat from the pressure roller and heat roller. The printing process is completed when the pressure from the pressure roller and the heat from the heat roller forces the melted toner to settle the image on the paper surface and the paper exits the printer.
10-12
Circuit Description
10-2-3 Composition
HVPS is composed of electric charge printing section, BIAS printing section and transfer printing section. 1) Input section 2) Electric charge printing(ENABLE) section : MHV(MAIN HIGH VOLTAGE) 3) BIAS printing (ENABLE)section : DEV(DEVELOPMENT VOLTAGE)/SUPPLY(SUPPLY VOLTAGE) 4) Transfer + printing (ENABLE)section : THV(+)(TRANSFER HIGH VOLTAGE(+)) 5) Transfer - printing (ENABLE)section : THV(-)(TRANSFER HIGH VOLTAGE(-)) 6) Switching section 7) Feedback section 8) Rectification section 9) Printing section
TRANS Circuit
FEEDBACK
SUPPLY
TRANS Circuit
Print Circuit
BIAS - PWM
DEV
10-13
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Circuit Description
THVPWM PWM CONTROL UNIT SWITCHING CONTROL UNIT FEEDBACK TRANS REGULATION CIRCUIT
THV
THVEA
TRANS
REGULATION CIRCUIT
FEEDBACK
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10-14
Circuit Description
5V
18V R401 100 R405 220KF R403 110KF R404 33KF 12 13 R402 56KF R412 2K VR401 50K C402 103 R407 240K
24VS
R422 5.6K
T401 KAB-006 1 6
D401 4KV
+ U1-D KA324
14
MHV-PWM CN2-#8
13
12
5 2
R416 MGR1/2W15MF
U2-F 7407
C408 104
C401 331
R406 2.2KF
OPC
ZD401 1W 200V
R417 MGR1/2W15MF
24VS 5V 18V 1 R501 5.6K BIAS-PWM 11 CN2-#9 U2-E 7407 10 R502 2.2K C503 104 R510 47K Q502 D526-Y 2 3 + U1-A KA324 5 2
T501 KAB-006 7
D502 4KV
R514 MGR1/2W15MF
R516 MGR1/2W50K
SUPPLY
R508 86.6KF
6
C505 2KV 680
ZD501 1W 150V
R507 27KF R505 110KF R506 C501 100KF 104 R504 2K VR501 50K C502 222
R509 12KF
R515 MGR1/2W6MF
R520 MGR1/2W9MF
R517 MGR1/2W6MF
R518 MGR1/2W9MF
24VS
+ C3 35V 47uF
C1 104
10-15
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Circuit Description
10-3-4 Environment
THV voltage recognizes the change in the transfer roller environment and then supplies optimum voltage for the environment to create optimum image. Analog data is converted to digital by the environment sensor of the transfer roller. According to such digital output stored in the program in the engine controller Rom, and with the consideration of the paper type printing environment, optimum transfer voltage is supplied. The environment recognition setting for the ML-6000 series is as following. First set the THV(+) standard voltage. Then, set the 800V standard voltage by using VR201, which has 200 supplied in the output section. Next, set the standard CPU index value to 80 using VR302. This is to set the CPU standard of feedback current to 8 when the output voltage is 800V and resistance is 100. If difference resistance value appear at 800V, the feedback current and the index value will also vary accordingly. Based on the index value read by CPU and already set Transfer Table, the corresponding transfer voltage is generated. The change in transfer output required in each section is adjusted by PWM-DUTY.
10-16
Circuit Description
5V 18V
T201 T1167 7
THV-PWM CN2-#5
R206 100 3 U2-B 7407 24VS + C101 35V 47uF 4 5 U2-C 7407 6 R205 Q203 1K A708-Y R207 2K R208 30KF
D201 1N4148 5
5 2
THV
R216 R218 SBR1/2W 30MJ MGR1/2W100KF
R209 100KF
R214 2.2K R212 C203 470K 223 D203 ZD201 ZD202 1N4148 5.6V 7.5V
R215 430
5V CN1-#3,4
C204 473
18V
R211 1MF
D200 1N4004
R3 1/2W 560
18V
ZD1 5.6V
R312 1W 56 R313 1W 56 T301 C307 D304 KAB-006 3KV 471 4KV 1 6 R315 SBR1/2W 30MJ 5 2 7 C306 D303 C308 2KV 680 4KV 3KV 471
C7 104
THV-EA CN2-#7
Q301 A708-Y
14
1 U2-A 7407 2 D-GND
7
24VS D301 1N4148 C4 104
18V
Q303 D526-Y 4
R310 2.2K
R314 2.2KF
4
10 R302 R303 100KF 33K
R304 R306 200KF 26.1KF
8 U1-C KA324
- 9
R301 470K
C301 222
11
C302 102
C303 333
R305 6.2KF
10-17
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