HC-248H MODEL 795 BOOK No. LBCE SERIAL No. SCM SERIAL No.

HC248-

CALIFORNIA

Proposition 65 Warning
Diesel engine exhaust and some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

MACHINE SERIAL NUMBER

The machine serial number is on the Crane Rating Manual located inside the operator's cab. The serial number should always be furnished when ordering parts for the machine or when corresponding with the distributor or factory concerning the machine. Providing the serial number is the only way of ensuring the correct parts and/or information can be furnished. In the event the serial number is not readable, a number is stamped on the upper revolving frame which can be used to identify the machine. This number is located on the front face of the upper frame, between the boom foot mounting lugs.

Link-Belt Construction Equipment Company

Operator's Manual

Crane Serial Number

The crane serial number is stamped on the crane ca pacity plates or on the Crane Rating Manual. The ca pacity plates or the Crane Rating Manual are located in the upper cab. The crane serial number should always be furnished when ordering parts for the crane, or when corresponding with the distributor or factory re garding the crane. The serial number is the only method the distributor or factory has of ensuring that the correct parts will be furnished.

In the event the serial number can not be found on the capacity plate, a number is stamped on the top of the bumper on the right side of the carrier and on the right side of the upper frame just above the boom hoist cylin der lugs. This number can then be used to identify the crane.

BOOK795C5062100J&J

Preface

Operator's Manual WARNING

CONSTRUCTION EQUIPMENT CAN BE DANGEROUS IF IMPROPERLY OPERATED OR MAINTAINED. THIS MACHINE SHOULD BE OPERATED AND MAINTAINED ONLY BY TRAINED AND EXPERIENCED PEOPLE WHO HAVE READ, UNDERSTOOD, AND COMPLY WITH THE OPERATOR'S MANUAL.
The productive life of construction equipment depends largely on the care and consideration given to it. This especially holds true for truck cranes. This operator's and maintenance manual was compiled to explain the procedures and adjustments necessary for proper op eration of this crane. A study of this manual will acquaint the operator and service personnel with the construction of this crane. It will enable them to identify and remedy most problems that may occur. Any questions pertaining to the care and upkeep of this crane which are not covered in this manual should be directed to your nearest distributor. In addition to the Operator's & Maintenance Manual, safety manuals are supplied with the crane. These in clude the Link-Belt Operating Safety - Cranes & Ex cavators" an Personnel Handling Guidelines" and the CIMA Safety Manual". Read and understand all safety guidelines before operating the crane. Additional co pies of all manuals are available through your distribu tor.

Preface

Operator's Manual
Throughout this manual, reference is made to the left, right, front, and rear pertaining to direction and locations. These reference directions are relative to the operator sitting in the operator's seat of the carrier cab with the upper directly over the front of the carrier, unless otherwise stated. Danger, warning, and caution captions, as well as, special notes are used throughout this manual and on the crane to emphasize important and critical instructions. If any instruction, caution, warning, or danger labels, decals, or plates become lost, damaged, or unreadable, they must be replaced. Information contained on such labels, decals, and plates is important and failure to follow the information they contain could result in an accident. Replace ment labels, decals, and plates can be ordered through your distributor. For the purpose of this manual, and the labels which are placed on the crane, danger, warning, and caution captions and notes are defined as follows:

DANGER
An operating procedure, practice, etc. which, if not correctly followed, may result in severe personal injury, dismemberment or loss of life.

WARNING
An operating procedure, practice, etc. which, if not correctly followed, may result in per sonal injury.

CAUTION
An operating procedure, practice, etc. which, if not correctly followed, may result in damage to or destruction of equipment or property.

NOTE
Note: An operating procedure step, condition, etc. which is essential in order for the process to be completed properly.

Preface

Operator's Manual
General Index
A detailed table of contents for each section of this manual is included at the beginning of each section. The following is a description of each section:
Section 1 - Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 1-1 Thru 1-106
Section 1 includes the necessary information for safe, productive crane operation. It includes the nomenclature and operation of all control switches, levers, pedals, and instrumentation of the crane.

Section 2 - Lubrication And Preventive Maintenance . . . . . . . . . . . . . . . Pages 2-1 Thru 2-44

Section 2 includes the necessary information for proper lubrication and preventive maintenance for daily opera tions. It includes the check/change intervals and procedures for maximizing the service life of the crane under nor mal working conditions. It also includes lubrication types and specifications approved for use in the crane.

Section 3 - Periodic Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 3-1 Thru 3-34

Section 3 includes the adjustments which must be made periodically to keep the crane in proper, safe working order. It includes the procedures and necessary information for adjusting the brakes, mechanical linkages, and hydraulic pressures on the crane.

Section 4 - Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 4-1 Thru 4-46

Section 4 includes the use and operation of the crane attachments. It includes the necessary information for installa tion, erection, storage, and removal of the live mast, boom, and jib.

Section 5 - General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 5-1 Thru 5-20

Section 5 includes general information on the serial number and capacity plates used on the crane. It also includes general information on wire rope specifications, inspection, replacement, connections, and reeving.

Section 6 - Fundamental Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 6-1 Thru 6-6

Section 6 includes a list of terms which are used to refer to crane functions, assembly, operation, and maintenance. These terms are defined as to how they are used in this manual.

Preface

LinkBelt Construction Equipment Company 2651 Palumbo Drive P.O. Box 13600 Lexington, Kentucky 405833600 8592635200 http://www.linkbelt.com

Technical Bulletin
DATE: 0801 SUBJECT: LIVE MAST LOWERING LIMITS MODELS AFFECTED: HC/LS-238H, HC-238H II, HC/LS-248H, LS-248H II, and LS-278H The purpose of this bulletin is to advise of the live mast lowering limits. 6 5 4 3 1 6 5
TYPICAL LS MODEL

SERIES: 138-278

NO: 36

1 2

4 3

TYPICAL HC MODEL 1. Standard Boom Hoist Reeving 2. Winch Line Reeved To Rear Drum 3. Live Mast 4. Hook Block 5. Hoist Line Reeving 6. Auxiliary Lifting Sheaves

Typical Live Mast As A Boom 1. During all transporting and operations utilizing the live mast, do not allow it to be lowered below 2 above horizontal on 248 Series Cranes or 3 above horizontal on 238 and LS-278H Series Cranes, unless supported by an auxiliary lifting device. The live mast will fall, causing live mast and/or equipment damage. 2. Do not tie the live mast down during transport unless the live mast is securely supported on blocking. If the live mast is tied down onto blocking, ensure that there is adequate slack in the boom hoist ropes to prevent the ropes from becoming tight and damaging the live mast. 3. Ensure the live mast lower limit kickout switch is properly adjusted. Adjustment procedure is as follows: (Refer to Figure on the following page.)
RLinkBelt

138-278 Series No. 36

is a registered trademark.

1 of 2

2 3 4

1 5

A
10 9 Series = 3 B 238 248 Series = 2 Typical 238 & 248 Series Cranes 6 7

11 9 10 8

Typical LS-278 Series Cranes

1. Striker Plate 2. Roller 3. Switch Arm 4. Setscrew 5. Switch 6. Switch Arm 7. Switch 8. Capscrews 9. Horizontal 10. Live Mast 11. Striker Plate

Typical Live Mast Switch Adjustment Note: The LS-278H and 238 series cranes live mast lower limit sets at 3 above horizontal and the 248 series cranes live mast lower limit sets at 2 above horizontal. a. Position live mast to proper angle. b. On 238 and 248 series cranes, loosen setscrew (4) and properly adjust switch arm (3) and roller (2) to contact the stricker plate (1). Continue to move the switch arm (3) against the stricker plate (1) until a click" (indicating the switch is activated) is heard. Tighten the setscrew (4). c. On LS-278 series cranes, loosen capscrews (8) and properly adjust position of switch (7) so the switch arm (6) on switch (7) contacts stricker plate (1). Continue to move the switch arm (6) against the stricker plate (11) until a click" (indicating the switch is activated) is heard. Tighten bolts and nuts (8) to secure switch (7). 2 of 2 138-278 Series No. 36