Client Name : BASF India Limited Project Name : Project GIR Project Number :G3IR

Document No. : G3IR100015SP9008-R1 Date 07 Nov 2012 Page 1 of 5

Specification for ladders for industrial structures

Project Document No: G3IR100015SP9008

Unit: Discipline: Document Type:

General Civil Structural Architectural Specification

Document Title:

Specification for ladders for industrial structures

ISSUED FOR CONSTRUCTION

07 Nov 2012

By NIshant Bhatia on Nov 07, 2012

By Sourabh on Nov 07, 2012

07 Nov 2012

ISSUED FOR CONSTRUCTION

NB

SM

VP

Revision

Date

Purpose

Prepared By

Checked By

Fluor BASF Approved By

G3IR100015SP9008-R1.doc

Civil Engineering

Client Name : BASF India Limited Project Name : Project GIR Project Number :G3IR

Document No. : G3IR100015SP9008-R1 Date 07 Nov 2012 Page 2 of 5

Specification for ladders for industrial structures

Record of Revisions

This specification has been revised as indicated below and described in the revision record on the following page. Please destroy all previous revisions.

Revision No. 1

Date 07 Nov 2012

Description Issued for Construction.

G3IR100015SP9008-R1.doc

Civil Engineering

Client Name : BASF India Limited Project Name : Project GIR Project Number :G3IR

Document No. : G3IR100015SP9008-R1 Date 07 Nov 2012 Page 3 of 5

Specification for ladders for industrial structures

Table of Contents
1.0 GENERAL .....................................................................................................................................................4 Purpose...........................................................................................................................................................4 ATTACHMENT - 1 ......................................................................................................................................5

2.0

G3IR100015SP9008-R1.doc

Civil Engineering

Client Name : BASF India Limited Project Name : Project GIR Project Number :G3IR

Document No. : G3IR100015SP9008-R1 Date 07 Nov 2012 Page 4 of 5

Specification for ladders for industrial structures

1.0

GENERAL Purpose This Specification provides the Contractor with requirements for designing and construction of Ladder works within Project GIR Dahej, India facilitiy. All required details and dimensions for ladder and its members are explained with help of figures and diagrams in ATTACHMENT -1 of this document.

G3IR100015SP9008-R1.doc

Civil Engineering

Client Name : BASF India Limited Project Name : Project GIR Project Number :G3IR

Document No. : G3IR100015SP9008-R1 Date 07 Nov 2012 Page 5 of 5

Specification for ladders for industrial structures

2.0

ATTACHMENT - 1

G3IR100015SP9008-R1.doc

Civil Engineering

CCE

Competence Center Engineering - Ludwigshafen

LU-S-CL 012
Page Issue

Standard Civil, Infrastructure & Master Planning - Basics

Ladders for industrial structures

1 of 15 Feb 2002

This Standard supersedes Works Standard 39-004 Edition

Contents
Page

1 2 3 4 5
2004 BASF Aktiengesellschaft

Scope General Dimensions, Terms Design Components

1 1 2 3 14 14 15 15
Dimensions in mm

Standards and other documents referred to Further standards and documents Amendments

Scope

This Works Standard shall be applied to the design and fabrication of ladders. For ladders on apparatus and vessels refer to WN 7-333 (LU-S-MC 258).

General

Ladders designed for rising heights > 2.5 m to 5 m shall have a cage hoop, where practical. (refer to Fig. 1) Ladders designed for rising heights > 5 m must have a cage hoop. The rising height of a ladder with cage hoop must not exceed 10 m. For ladder heights > 10 m which require several ladders to be provided, intermediate landings shall be installed. (refer to Fig. 2) The cage hoop shall start at a height of 2 200 (in the area of ramps at 3 000) above floor. The ladder shall be attached by means of bolts at the locating point and the points of sliding rest. (refer to Figs. 9 through 11) Ladders for which the potential spacing for attachment is 3 500 shall have reinforced stiles. a) b) Spacing 4 500 Spacing > 4 500 to 10 000 Pipe 60.3 x 3.6 Channel 100

For a) and b) in the exit area, however, reduction to 48.3 x 3.6. Welds: Corrosion protection: Execution to DIN 18800-1 by hot-dip galvanizing to DIN EN ISO 1461

Fabrication tolerances: General tolerances for welded structures to DIN EN ISO 13920 Tolerance class A Published: Intranet Extranet Technical Documentation and Standardization For internal use only
lu-s-cl_012_en.doc / 22.07.2004

LU-S-CL 012 EN Feb 2002 Page 2

Dimensions, Terms
Exit

FP = Locating point

LP = Point of sliding rest

Pipe 48.3 x 3.6 rising height

Figure 1:

Ladder with side exit

Figure 2:

Ladders > 5 000 to 10 000

LU-S-CL 012 EN Feb 2002 Page 3

Design

Figure 3: Ladder end for side step

Exit

Flat 30 x 12

Flat 30 x 12

Figure 4: Cage hoop

Figure 5:

Cage hoop for side Stepp

LU-S-CL 012 EN Feb 2002 Page 4

Section X

Tread

Figure 6: Stile for exit to the front

Figure 7: Exit to steel platform

Figure 8: Exit to reinforced-concrete platform

LU-S-CL 012 EN Feb 2002 Page 5 Ladder attachment configurations Connection strap welded to structural component Connecting angle bolted to structural component

Figure 9:

Connectors for attachment of ladders

Figure 10: Locating point for ladder attachment

Figure 11: Vertical slotted ladder connection

2) Length of clip or angle depending on local conditions

LU-S-CL 012 EN Feb 2002 Page 6

(Basic dimension)

View A Standard safety gate = 700 wide (For landing depth < 1085 smaller safety gates are required.)

1)

Single post with special end link

Figure 12:

Side step with landing

LU-S-CL 012 EN Feb 2002 Page 7

1) Single post with end link (refer to Fig. 12)

Figure 13:

Ladder with intermediate landing and protective railing

LU-S-CL 012 EN Feb 2002 Page 8

Floor plate Floor-plate detail

Mounting clips

Grating floor plate SP Design (Stamped and welded grating)

Figure 14:

Ladder with floor plate

LU-S-CL 012 EN Feb 2002 Page 9

(Basic dimension)

Floor plate

1)

1) 2)

Single post with end link (refer to Fig. 12) Design of floor plate (refer to Fig. 14)

Figure 15: Ladder with intermediate landing and gate

LU-S-CL 012 EN Feb 2002 Page 10

(Basic dimension)

1)

Single post with end link (refer to Fig. 12)

Figure 16: Ladder with intermediate landing, gate and protective railing

LU-S-CL 012 EN Feb 2002 Page 11

(Basic dimension)

1) 2)

Single post with end link (refer to Fig. 12) Safety gate 600 wide

Figure 17: Ladder opening with pass-around, gate and protective railing

LU-S-CL 012 EN Feb 2002 Page 12

Figure 18: View Z of Fig. 17 (ladder opening with pass-around)

Figure 19: Section B-B of Fig. 17 (ladder opening with pass-around)

LU-S-CL 012 EN Feb 2002 Page 13

Figure 20:

Ladder with landing and railing or protective railing

< 1600 with protective railing > 1600 with railing

LU-S-CL 012 EN Feb 2002 Page 14

5
Table 1 Item No. 1 2 3 4 5.1 5.2 6 7 8 9 10 11 12

Components

Description Stile Ladder Ladder rung End cap Cage hoop Clip Angle Ladder connection Ladder clip Hex bolt Washer Hex bolt Cap nut Tread Toeboard Floor plate Support plate Support angle
1)

Material St 37.0 DIN 1629 or DIN 1626 S235JRG2 S235JRG2 S235JRG2 S235JRG2 S235JRG2 S235JRG2 S235JRG2 4.6 St 4.6 5 S235JR S235JRG2 S235JRG2 DIN EN ISO 898-1 DIN EN ISO 898-1 DIN EN 10025 DIN EN 10025 DIN EN 10025 DIN EN 10025 DIN EN 10025 DIN EN 10025 DIN EN 10025 DIN EN 10025 DIN EN 10025 DIN EN 10025 DIN EN 10025 DIN EN ISO 898-1

Pipe 48.3 x 3.6 DIN 2448 or DIN 2458 Round 25 Cap 48.3 x 3.6 Flat 30 x 12 Flat 120 x 10 Flat 120 x 10 or Angle Flat 120 x 10 M 16 x 45 Mu A 18 M 16 x 45 M 16 Grating SP 30 Flat 130 x 10 Plate Angle 50 x 5 DIN 1013-1 DIN 2617 DIN 1017-1 DIN 1017-1 DIN 1017-1 DIN EN 10056-1 DIN 1017-1 DIN 7990 DIN 7989-2 DIN 7990 DIN 1587 DIN 24537 DIN 1017-1 DIN EN 10029

DIN EN 10056-1 S235JRG2

1) Where special service conditions prevail, such as presence of oil or grease, additional precautions shall be taken in conformity with ASR to ensure slide-down protection, e.g. profiled tread or a suitable encasing.

Standards and other documents referred to

ASR 20 DIN 1013-1 DIN 1017-1 DIN 1587 DIN 1626 DIN 1629 DIN 2448 DIN 2458 DIN 2617 DIN 7989-2 DIN 7990 DIN 18800-1 DIN 24537 DIN EN 10025 DIN EN 10029 DIN EN 10056-1 German Workplace Regulations; Steps and ladders Steel bars; Hot rolled round steel for general purposes; Dimensions, permissible variations for dimension and form Steel bars; Hot rolled flat steel for general purposes; Dimensions, weights, permissible variations Hexagon domed cap nuts Welded circular pipes made of unalloyed steels for special requirements; Technical delivery conditions Seamless circular pipes made of unalloyed steels for special requirements; Technical delivery conditions Seamless steel pipes and tubes; Dimensions and conventional masses per unit length Welded steel pipes and tubes; Dimensions and conventional masses per unit length Steel butt-welding pipe fittings; Caps, dimensions Washers for use on structural steelwork; Part 2: Product grade A Steel heagon head bolts for structural steel bolting for supply with hexagon nuts Structural steelwork; Design and construction Gratings; Dimensions and loadbearing capacity Hot rolled products of non-alloy structural steels; Technical delivery conditions Hot rolled steel sheet and plate 3 mm thick or above; Tolerances on dimensions, shape and mass Structural steel equal and unequal leg angles; Part 1: Dimensions

LU-S-CL 012 EN Feb 2002 Page 15 DIN EN 20898-2 DIN EN ISO 898-1 DIN EN ISO 1461 DIN EN ISO 13920 WN 7-333 LU-S-CL 013 (WN 39-005) Mechanical properties of fasteners; Part 2: Nuts with coarse pitch thread and specified proof load values Mechanical properties of fasteners made of carbon steel and alloy steel; Part 1: Bolts Hot dip galvanized coatings on fabricated iron and steel articles; Specifications and test methods Welding; General tolerances for welded constructions; Lengths and angles; Shape and position (ISO 13920: 1996) Vertical ladders on equipment and vessels Safety doors for industrial structures

Further standards and documents

DIN 18799-1 DIN 24532 LU-S-CL 011 (WN 39-003) BGV D36 (VGB 74) Fixed ladders; Part 1: Ladders with two stiles Safety requirements and verification Fixed vertical ladders of steel Railing fabricated from steel for industrial structures German Accident Prevention Code "Ladders and steps"

Amendments
The following amendments have been made to the July 1997 edition: a) b) c) Editorially revised; In Fig. 6, Section X, altered dimensions on bent stile Included footnote in Table 1 Ladder rung