Sluryy Tank Report

Page 1 of 43
essar - NEW JOB 1

TANK REPORT: Printed - 11/15/2013 11:06:23 PM
ETANK FULL REPORT - NEW JOB 1
ETank2000 Full 1.9.14 (26 Oct 2010)
TABLE OF CONTENTS
PAGE 1
ETANK SETTINGS SUMMARY
PAGE 2
SUMMARY OF DESIGN DATA AND REMARKS
PAGE 3
SUMMARY OF RESULTS
PAGE 4
ROOF DESIGN
PAGE 5
SHELL COURSE DESIGN
PAGE 12
BOTTOM DESIGN
PAGE 22
SEISMIC MOMENT
PAGE 27
CAPACITIES AND WEIGHTS
PAGE 42
MAWP & MAWV SUMMARY
PAGE 43
Page 2 of 43
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ETANK SETTINGS SUMMARY
To Change These ETank Settings, Go To Tools->Options, Behavior Tab.
---------------------------------------------------------------------No 650 Appendix F Calcs when Tank P = 0 -> Default : False
Repad 650 Design Basis
-> Default for Tank Roof Nozzles
: Use API Default 1/4 in.
-> This Tank
: t-Basis = Roof t-Calc
Show MAWP / MAWV Calcs
: True
Enforce API Minimum thicknesses
: True
Enforce API Maximum Roof thickness
: True
Enforce Minimum Self Supp. Cone Pitch (2 in 12) : True
Force Non-Annular Btm. to Meet API-650 5.5.1
: False
Set t.actual to t.required Values
: False
Maximum 650 App. S or App. M Multiplier is 1
: True
Enforce API Maximum Nozzle Sizes
: True
Max. Self Supported Roof thickness
: 0.5 in.
Max. Tank Corr. Allowance
: 0.5 in.
External pressure calcs subtract C.A. per V.5
: True
Use Gauge Material for min thicknesses
: False
Enforce API Minimum Live Load
: True
Enforce API Minimum Anchor Chair Design Load
= Bolt Yield Load
: True
Page 3 of 43
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SUMMARY OF DESIGN DATA and REMARKS
Job
Date of Calcs.
Mfg. or Insp. Date
Designer
Project
Plant
Plant Location
Design Basis
:
:
:
:
:
:
:
:
NEW JOB 1
11/15/2013 , 11:06 PM
11/15/2013
Vijay Patel
RIL-Slurry drum tank
RIL
Jamnagar
API-620 10th Edition, Feb 2002
---------------------------------------------------------------------- TANK NAMEPLATE INFORMATION

---------------------------------------------------------------------- Operating Ratio: 0.4
- Design Standard:
- API-620 10th Edition, Feb 2002
- API-650 Appendices Used: F.1.3
- Roof : A-36: 0.375in.
- Shell (3): A-36: 0.25in.
- Shell (2): A-36: 0.25in.
- Shell (1): A-36: 0.25in.
- Bottom : A-36: 0.375in.
---------------------------------------------------------------------Design Internal Pressure = 7.1069 PSI or 196.96 IN. H2O
Design External Pressure = -0.0939 PSI or -2.60 IN. H2O
MAWP = 10.2429 PSI or 283.87 IN. H2O
MAWV = -0.3499 PSI or -9.70 IN. H2O
OD of Tank = 11.1549 ft
Shell Height = 13.7795 ft
S.G. of Contents = 1.23
Max. Liq. Level = 13.779 ft
Design Temperature = 200 F
Tank Joint Efficiency = 1
Ground Snow Load = 0 lbf/ft^2
Roof Live Load = 20 lbf/ft^2
Design Roof Dead Load = 20 lbf/ft^2
Basic Wind Velocity = 112 mph
Wind Importance Factor = 1.2
Using Seismic Method: API-650 10th Ed.
Seismic Zone = 1
Site Amplification Factor = 1.5
Importance Factor = 1
DESIGN NOTES
NOTE 1 : Per API-650 F.7.6 - Hydro test pressure = 1.25 * P
= 8.8836 PSI or 246.20 IN. H2O
Page 4 of 43
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SUMMARY OF RESULTS
Shell Material Summary (Bottom is 1)
-----------------------------------------------------------------------Shell Width Material
Sts
Sca Weight
CA
#
(ft)
(psi) (psi)
(lbf)
(in)
-----------------------------------------------------------------------Ratio = (t-CA)/R
= (0.25 - 0.125)/66.9294
= 0.0019
3
4.593 A-36
16,000 1,868
1,639 0.125
Ratio = (t-CA)/R
= (0.25 - 0.125)/66.9294
= 0.0019
2
4.593 A-36
16,000 1,868
1,639 0.125
Ratio = (t-CA)/R
= (0.25 - 0.125)/66.9294
= 0.0019
1
4.593 A-36
16,000 1,868
1,639 0.125
-----------------------------------------------------------------------Total Weight
4,917
Shell API 620 Summary (Bottom is 1)
-------------------------------------------------------Shell
t.int620
t.ext620 t.required
t.actual
#
(in.)
(in.)
(in.)
(in.)
-------------------------------------------------------3
0.165
0.1968
0.3125
0.25
2
0.1752
0.1968
0.3125
0.25
1
0.1854
0.1968
0.3125
0.25
-------------------------------------------------------Self Supported Domed Roof;
Material = A-36
t.required = 0.1284 in.

t.actual = 0.375 in.
Roof Joint Efficiency = 0.85
Weight = 1,608 lbf
Bottom Type: Flat Bottom: Non-Annular
Bottom Floor Material = A-36
Bottom Joint Efficiency = 1
Total Weight of Bottom = 1,586 lbf
ANCHOR BOLTS:
(6) 1.387in. UNC Bolts, A-193 Gr B7
TOP END STIFFENER: L2x2x1/4, A-36, 113. lbf
Page 5 of 43
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<Roof Design Per API 620>
DOMED ROOF:
A-36
JEr = Roof Joint Efficiency = 0.85

Lr = Entered Roof Live Load = 20 lbf/ft^2
Lr_1 = Computed Roof Live Load, including External Pressure
Lr_1 = Lr + External_Pressure
= 20 + 0.0939*144 = 33.5216 lbf/ft^2
Dead_Load = Snow_Load + Insulation + R.Weight + Added_Dead_Load
= 0 + (8)(0/12) + 15.30 + 20
= 35.2982 lbf/ft^2
Dish Radius (Rs) = 11.1549 ft
Alpha = 60.0000 degrees (angle between the Normal to the roof and
a horizontal line at the
roof-to-shell juncture)
Theta = 30.0000 degrees (angle between the Normal to the roof and
a vertical line at the
roof-to-shell juncture)
Rs = R1 = R2 = 133.86 in.
Rc = R3 = OD/2 = 66.9294 in.
<Weight, Surface Area, and Projected Areas of Roof>
hR =
=
=
=
Height of Roof
R - SQRT[R^2 - (OD/2)^2]
11.1549 - SQRT[11.1549^2 - (11.1549/2)^2]
1.482 ft
t_ins = Thickness of Roof Insulation

= 0 ft
Ap_Vert = Vertical Projected Area of Roof
= PI*([R + t_ins]^2)(Alpha/360) - OD*([R + t_ins] - hR)/2
= PI*(11.1549^2)(59.9360/360) - 11.1549*(11.1549 - 1.482)/2
= 11.1327 ft^2
Horizontal Projected Area of Roof (Per API-650 5.2.1.f)
Xw =
=
=
=
Ap =
=
=
=
Moment Arm of UPLIFT wind force on roof

0.5*OD
0.5*11.1549
5.5775 ft
Projected Area of roof for wind moment
PI*R^2
PI*5.5775^2
97.728 ft^2
Roof_Area = 288*PI*R*hR
= 288*PI*11.1549*1.476
= 15,139 in^2
Page 6 of 43
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Weight =
=
=
=
(Density)(t)(Roof_Area)
(0.2833)(0.375)(15,139)
1,608 lbf
(New)
1,338 lbf
(Corroded)
Page 7 of 43
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< API-620 >
<Actual Participating Area of Roof-to-Shell Juncture>
(From API-620 5.12.4.2 Eqn. 25)
Wc = 0.6 * SQRT[Rc * (t-CA)]
(Top Shell Course)
= 0.6 * SQRT[66.9294 * (0.25 - 0.125)]
= 1.7355 in.
(From API-620 5.12.4.2 Eqn. 24)
Wh = 0.6 * SQRT[R2 * (t-CA)]
(Roof Plate)
= 0.6 * SQRT[133.86 * (0.375 - 0.063)]
= MIN(3.8776, 12)
= 3.8776 in.
Top End Stiffener: L2x2x1/4
Aa = (Cross-sectional Area of Top End Stiffener)
= 0.938 in^2
Using API-620 Fig. 5-6, Detail b End Stiffener Detail
Ashell =
=
=
=
Aroof =
=
=
=
A =
=
=
=
Contributing Area due to shell plates

Wc*(t_shell - CA)
1.7355 * (0.25 - 0.125)
0.217 in^2
Contributing Area due to roof plates
Wh*(t_roof - CA)
3.8776 * (0.375 - 0.063)
1.21 in^2
Actual Part. Area of Roof-to-Shell Juncture (per API-620)

Aa + Aroof + Ashell
0.938 + 1.21 + 0.217
2.365 in^2
R3 = 66.9294 in.
At = PI*OD^2/4*144
= PI*11.1549^2/4*144
= 14,073 in^2
(Cross-Sectional Area of Roof at Shell)
< Internal Pressure - Top-Head Edge >
W = - (weight roof plates) = -1,608 lbf
W/At = (-1,608 / 14,073)
= -0.1143 PSI
W/At' = -0.1062 PSI
P = 7.1069 PSI or 196.96 IN. H20
<Meridional and Latitudinal Forces>
Page 8 of 43
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(At the Edge of Top Head)
T1 = Rs/2*(P + W/At)
= 133.86/2*(7.1069 + -0.1143)
= 468.01 lbf/in
T2 = Rs*[P + W/At*SIN(Alpha)] - T1
= 133.86*[7.1069 + -0.1143*COS(60.0000)] - 468.01
= 470.07 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)
T = MAX(T1, T2) = 470.1 lb./in.
Sts = 16,000 PSI
(Allowable Tensile Stress per API-620 Table 5-1)
t-Calc = T/(Sts*E) + CA = 470.1/(16,000*0.85) + 0.063 = 0.0976 in.

t-Calc = 0.0976 in.
< Internal Pressure - Top-Head Center >
P = 7.1069 PSI or 196.96 IN. H20
(At the Center of Top Head)
T1' = (Rs/2)*(P + W/At)
= (133.86/2)*(7.1069 + (-0.1062)) = 468.56 lbf/in
T2' = Rs*(P + W/At) - T1'
= 133.86*(7.1069 + (-0.1062)) - 468.56 = 468.55 lbf/in
< API-620 >
(Per 5.10.3.2)
T = MAX(T1, T2) = 468.6 lb./in.
Sts = 16,000 PSI
t-Calc = T/(Sts*E) + CA = 468.6/(16,000*0.85) + 0.063 = 0.0974 in.

t-Calc = 0.0974 in.
Since t.actual > T620,
Back-Calculating Pmax using t.actual as target, and T620 routine...
Entry Condition: P_x = 7.1079, t-620 = 0.0976
Exit Condition: P_x = 39.31, t-620 = 0.256
NOTE: Tank Limited to 15 PSI
(per API-620)
P_max_int = 15 PSI, or 415.7 IN. H2O

(limited by Roof Plate)
<Minimum Participating Area>
T2s = P*R3 = (7.1069)(66.9294) = 475.66 lbf/in
Q = (T2)(Wh) + (T2s)(Wc) - (T1)(Rc)(SIN(Alpha))
= (470.07)(3.8776)+(475.66)(1.7355)-(468.01)(66.9294)(SIN(60))
= -24,479 lbf
Page 9 of 43
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A_min =
=
=
=
Minimum Participating Area ( per API-620 5.12.4.3 Eq. 27)

-Q/Scs
-24,479/15,000
1.632 in^2
Back-Calculating PmaxQ using Actual Area (A-620) as target...

Entry Condition: P_x = 8.1069, A-620 = 1.632
Exit Condition: P_x = 10.2429, A-620 = 2.365
P_max_int_Q = 10.2429 PSI, or 283.87 IN. H2O
(limited by Actual Participating Area)
P_max_int = MAX[MIN(15,10.2429),0]
= 10.2429 PSI or 283.87 IN. H2O
< External Pressure - Top-Head Edge >
W = -(Lr + Dead_Load) * Roof_Area
= -(20 + 35.2982) * 105.1319
= -5,814 lbf
W/At = (-5,814 / 14,073)
= -0.4131 PSI
W/At' = -0.384 PSI
P = PV_Entered = -0.0939 PSI or -2.60 IN. H20
(At the Edge of Top Head)
T1 = Rs/2*(P + W/At)
= 133.86/2*(-0.0939 + -0.4131)
= -33.93 lbf/in
T2 = Rs*[P + W/At*SIN(Alpha)] - T1
= 133.86*[-0.0939 + -0.4131*COS(60.0000)] - -33.93
= -26.53 lbf/in
< API-620 >
Tp = MAX(ABS(T1),ABS(T2))
= 33.9 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 26.5 lb/in.
Rp = R2 = 133.86 in.
Rpp = R1 = 133.86 in.
t_18 = SQRT[(Tp + 0.8*Tpp)*Rp]/1342 + CA
= 0.127 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0.1226 in.
(t_18 - CA)/Rp = 0.0005
(t_19 - CA)/Rpp = 0.0004
Page 10 of 43
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t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.375 - 0.063)/133.86
= 0.0023
Sca = 10^6*Ratio (Per 5.5.4.3)
= 2,331 PSI (Allowable Compressive Stress)
t-Calc = 0.127 in.
< External Pressure - Top-Head Center >
P = PV_Entered = -0.0939 PSI or -2.60 IN. H20
(At the Center of Top Head)
T1' = (Rs/2)*(P + W/At)
= (133.86/2)*(-0.0939 + (-0.384)) = -31.99 lbf/in
T2' = Rs*(P + W/At) - T1'
= 133.86*(-0.0939 + (-0.384)) - -31.99 = -31.98 lbf/in
< API-620 >
T1 & T2 Negative and Equal
T = MAX(ABS(T1), ABS(T2)) = 32 lb./in.
Ratio < .00667
t-Calc = SQRT[T*R/10^6] + CA
= SQRT[(32)(133.86)/10^6] + 0.063
= 0.1284 in.
Congruent t/R ratio results per API-620 5.5.4.3
Ratio = (t-CA)/R
= (0.375 - 0.063)/133.86
= 0.0023
Sca = 10^6*Ratio (Per 5.5.4.3)
t-Calc = 0.1284 in.
Back-Calculating Pmax using t-Calc as target, and T620 routine...
Entry Condition: V_x = -0.0939 PSI, t-620 = 0.1284
Exit Condition: V_x = -10.484, t-620 = 0.375
P_max_ext = -10.484 PSI, or -290.55 IN. H2O
(due to Roof Plate)
<Minimum Participating Area>
T2s = P*R3 = (-0.0939)(66.9294) = -6.28 lbf/in
Q = (T2)(Wh) + (T2s)(Wc) - (T1)(Rc)(SIN(Alpha))
= (-26.53)(3.8776)+(-6.28)(1.7355)-(-33.93)(66.9294)(SIN(60))
= 1,853 lbf
Page 11 of 43
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A_min =
=
=
=
Minimum Participating Area ( per API-620 5.12.4.3 Eq. 27)

Q/Sts
1,853/16,000
0.116 in^2
Back-Calculating PmaxQ using Actual Area (A-620) as target...

Entry Condition: P_x = -1.0939, A-620 = 0.116
Exit Condition: P_x = -10.3619, A-620 = 2.365
P_max_ext_Q = -10.3619 PSI, or -287.17 IN. H2O
(due to Actual Participating Area)
P_max_ext = MAX(-10.484,-10.3619)
= -10.3619 PSI or -287.17 IN. H2O
t-Calc = MAX( 0.0976, 0.1284 )
= 0.1284 in.
< ROOF DESIGN SUMMARY >
P_max_internal = 10.2429 PSI or 283.87 IN. H2O
P_max_external = -10.3619 PSI or -287.17 IN. H2O
Page 12 of 43
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SHELL COURSE DESIGN
(Bottom Course is #1)
VDP Criteria (per API-650 5.6.4.1)

L = (6*D*(t-ca))^0.5
= (6*11.1549*(0.25-0.125))^0.5
= 2.8924
H = Max Liquid Level =13.779 ft
L / H <= 2
Course # 1
Material: A-36;
Width = 4.5932 ft.
Corrosion Allow. = 0.125 in.
Joint Efficiency = 1
< API-620 >
R = R2 = Rc = 66.9294 in.
At = 14,073 in^2
< Internal Pressure - Full >
W = - (roof plates + shell) = -6,534 lbf
W/At = (-6,534 / 14,073)
= -0.4643 PSI
Px = P + P_liquid = 7.1069 + 7.3386 = 14.4455 PSI
T1 = Rc/2*(P + W/At)
= 66.9294/2*(14.4455 + -0.4643)
= 467.88 lbf/in
T2 = P*Rc
= 14.4455*66.9294
= 966.83 lbf/in
< API-620 >
(Per 5.10.3.2)
T = MAX(T1, T2) = 966.8 lb./in.
Sts = 16,000 PSI
t-Calc = T/(Sts*E) + CA = 966.8/(16,000*1) + 0.125 = 0.1854 in.

t-Calc = 0.1854 in.
P_shell_int = 15 PSI
(per API-620)
(due to Shell Course, without Liquid Head)
Page 13 of 43
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< External Pressure - Empty >
Lr_shell (Total Roof Live Load weight supported by shell)
= Ar * Lr / 144
= 15,139 * 20 / 144
= 2,103 LBF
W = - (Roof Plates + Shell + Lr_shell + Dead Load)
= - (1,608 + 4,926 + 2,103 + 0)
= -8,637 lbf
W/At = (-8,637 / 14,073)
= -0.6137 PSI
PV = -0.0939 PSI
T1 = Rc/2*(P + W/At)
= 66.9294/2*(-0.0939 + -0.6137)
= -23.68 lbf/in
T2 = P*Rc
= -0.0939*66.9294
= -6.28 lbf/in
< API-620 >
= 23.7 lb/in.
= 6.3 lb/in.
Rp = R2 = 66.9294 in.
Rpp = R1 = 66.9294 in.
t_18 = SQRT[(Tp + 0.8*Tpp)*Rp]/1342 + CA
= 0.1577 in.
= 0.1455 in.
(t_18 - CA)/Rp = 0.0005
(t_19 - CA)/Rpp = 0.0003
Ratio = (t-CA)/R
= (0.25 - 0.125)/66.9294
= 0.0019
Sca = 10^6*Ratio (Per 5.5.4.3)
t-Calc = 0.1577 in.
Page 14 of 43
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P_shell_ext = -4.312 PSI (due to Shell Course)
Course # 2
Material: A-36;
Width = 4.5932 ft.
< API-620 >
R = R2 = Rc = 66.9294 in.
At = 14,073 in^2
W/At = (-4,892 / 14,073)
= -0.3476 PSI
Px = P + P_liquid = 7.1069 + 4.8923 = 11.9992 PSI
T1 = Rc/2*(P + W/At)
= 66.9294/2*(11.9992 + -0.3476)
= 389.92 lbf/in
T2 = P*Rc
= 11.9992*66.9294
= 803.1 lbf/in
< API-620 >
(Per 5.10.3.2)
T = MAX(T1, T2) = 803.1 lb./in.
Sts = 16,000 PSI
t-Calc = T/(Sts*E) + CA = 803.1/(16,000*1) + 0.125 = 0.1752 in.

t-Calc = 0.1752 in.
(per API-620)

= Ar * Lr / 144
= 15,139 * 20 / 144
= 2,103 LBF
Page 15 of 43
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= - (1,608 + 3,284 + 2,103 + 0)
= -6,995 lbf
W/At = (-6,995 / 14,073)
= -0.4971 PSI
PV = -0.0939 PSI
T1 = Rc/2*(P + W/At)
= 66.9294/2*(-0.0939 + -0.4971)
= -19.78 lbf/in
T2 = P*Rc
= -0.0939*66.9294
= -6.28 lbf/in
< API-620 >
= 19.8 lb/in.
= 6.3 lb/in.
Rp = R2 = 66.9294 in.
Rpp = R1 = 66.9294 in.
t_18 = SQRT[(Tp + 0.8*Tpp)*Rp]/1342 + CA
= 0.1554 in.
= 0.1455 in.
(t_18 - CA)/Rp = 0.0005
(t_19 - CA)/Rpp = 0.0003
Ratio = (t-CA)/R
= (0.25 - 0.125)/66.9294
= 0.0019
Sca = 10^6*Ratio (Per 5.5.4.3)
t-Calc = 0.1554 in.
Course # 3
Material: A-36;
Width = 4.5931 ft.
Page 16 of 43
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< API-620 >
R = R2 = Rc = 66.9294 in.
At = 14,073 in^2
W/At = (-3,250 / 14,073)
= -0.2309 PSI
Px = P + P_liquid = 7.1069 + 2.446 = 9.5529 PSI
T1 = Rc/2*(P + W/At)
= 66.9294/2*(9.5529 + -0.2309)
= 311.96 lbf/in
T2 = P*Rc
= 9.5529*66.9294
= 639.37 lbf/in
< API-620 >
(Per 5.10.3.2)
T = MAX(T1, T2) = 639.4 lb./in.
Sts = 16,000 PSI
t-Calc = T/(Sts*E) + CA = 639.4/(16,000*1) + 0.125 = 0.165 in.

t-Calc = 0.165 in.
(per API-620)

= Ar * Lr / 144
= 15,139 * 20 / 144
= 2,103 LBF
= - (1,608 + 1,642 + 2,103 + 0)
= -5,353 lbf
W/At = (-5,353 / 14,073)
= -0.3804 PSI
PV = -0.0939 PSI
Page 17 of 43
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T1 = Rc/2*(P + W/At)
= 66.9294/2*(-0.0939 + -0.3804)
= -15.87 lbf/in
T2 = P*Rc
= -0.0939*66.9294
= -6.28 lbf/in
< API-620 >
= 15.9 lb/in.
= 6.3 lb/in.
Rp = R2 = 66.9294 in.
Rpp = R1 = 66.9294 in.
t_18 = SQRT[(Tp + 0.8*Tpp)*Rp]/1342 + CA
= 0.1529 in.
= 0.1455 in.
(t_18 - CA)/Rp = 0.0004
(t_19 - CA)/Rpp = 0.0003
Ratio = (t-CA)/R
= (0.25 - 0.125)/66.9294
= 0.0019
Sca = 10^6*Ratio (Per 5.5.4.3)
t-Calc = 0.1529 in.
<API-650 APPENDIX V FOR EXTERNAL PRESSURE>
W (Wind Pressure)
= 31*(V/120)^2
= 31*(112/120)^2
= 27 lbf/ft^2
Page 18 of 43
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Pe (External Pressure) = 0.0939 PSI, OR 2.60 In. H2O
= 13.5216 lbf/ft^2
Ps (Shell Design Pressure) = MAX(Pe, W + 0.4*Pe)
= MAX(13.5216, 27 + 0.4*13.5216)
= MAX(13.5216, 32.4086)
= 32.41 lbf/ft^2
Wtr
= Transposed Width of each Shell Course

= Width*[ (t-ca)_top / (t-ca)_course ]^2.5
Transforming Courses (1) to (3)

Wtr(1) = 4.5932*[ 0.125/0.125 ]^2.5 = 4.5932 ft
Wtr(2) = 4.5932*[ 0.125/0.125 ]^2.5 = 4.5932 ft
Wtr(3) = 4.5931*[ 0.125/0.125 ]^2.5 = 4.5931 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 13.7795 ft
Page 19 of 43
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* * * SHELL STIFFENING PER API-650 APP. V.8 * * *
D (Tank OD) = 11.1549 ft
SHELL MATERIAL (thinnest course) : A-36
ts1 (Top Shell Thickness) = 0.125 in.
tsn (Bottom Shell Thickness) = 0.125 in.
tsmin (Smallest Actual Shell Thickness) = 0.125 in.
JEr (Roof Joint Efficiency) = 0.85
JEs (Top Shell Joint Efficiency) = 1
Hts (Transformed Shell Height) = 13.7795 ft
f_shell (Allowable Stress for thinnest Shell) = 23,200 psi
Fy_shell (Yield Stress for thinnest Shell) = 36,000 psi
E (Mod. of Elasticity for thinnest Shell) = 28,799,999 psi
TOP STIFFENER MATERIAL : A-36
f_stiff (Allowable Stress for Stiffener) = 23,200 psi
Fy_stiff (Yield Stress for Stiffener) = 36,000 psi
SHELL STIFFENER MATERIAL : N/A
f_stiff (Allowable Stress for Stiffener) = N/A
Fy_stiff (Yield Stress for Stiffener) = N/A
BOTTOM STIFFENER MATERIAL :
f_stiff (Allowable Stress for Stiffener) = 0 psi
Fy_stiff (Yield Stress for Stiffener) = 0 psi
BOTTOM PLATE MATERIAL : A-36
f_btm (Allowable Stress for Bottom Floor) = 23,200 psi
Fy_shell (Yield Stress for Bottom Floor) = 36,000 psi
JEn (Bottom Shell Joint Efficiency) = 1
JEb (Bottom Joint Efficiency) = 1
Bottom Floor OD = 11.4882 ft
<V.8.1 UNSTIFFENED SHELLS>
Pe (External Pressure) = 13.5216 lbf/ft^2
Ps (Shell Design Pressure) = 32.41 lbf/ft^2
V.8.1.1 Criteria (Elastic Failure when EFC >= 0.19,
otherwise must use ASME Section VIII)
EFC = (D/tsmin)^0.75*[(Hts/D)*(Fy/E)^0.5]
= (11.1549/0.125)^0.75*[(13.7795/11.1549)*(36,000/28,799,999)^0.5]
= 1.2681
Since EFC >= 0.19, using App. V method.
Condition 1: Wind plus specified external (vacuum) pressure
Since Pe <= 15, PSI1 = (Pe + 15)/20 = 1.4261
<V.8.1.2
PS_Max =
=
=
=
Max External Pressure>

0.6*E/[PSI1*(Hts/D)*(D/tsmin)^2.5]
0.6*28,799,999/[1.4261*(13.7795/11.1549)*(11.1549/0.125)^2.5]
130.3896 lbf/ft^2
0.9055 psi
PV_max1 = Min(PS_Max, [PS_Max - W/144]/0.4)

= Min(0.9055, 1.795)
= 0.9055 psi
Condition 2: Specified external (vacuum) pressure only
PSI2 = 3
Page 20 of 43
essar - NEW JOB 1
<V.8.1.2 Max External Pressure>
PV_Max2 = 0.6*E/[PSI2*(Hts/D)*(D/tsmin)^2.5]
= 0.6*28,799,999/[3*(13.7795/11.1549)*(11.1549/0.125)^2.5]
= 61.982 lbf/ft^2
= 0.4304 psi
PV_Max = Min(PV_Max1,PV_Max2)
= Min(0.9055,0.4304)
= 0.4304 psi
Since PSI1*Ps >= 3*Pe, PSI = PSI1 & Ps = Ps
<V.8.1.3 Min thickness due to Design Pressure>
t_min_ext = 1.23*[(PSI*Hts*Ps)^0.4]*(D^0.6)/(E^0.4) + CA
= 0.1968 in.
<V.8.2 CIRCUMFERENTIALLY STIFFENED SHELLS>
<V.8.2.1.2 Maximum Unstiffened Shell Height>
Hs = 0.6*(tsmin^2.5)*(E)/[(D^1.5)*Ps*PSI]
= 0.6*(0.125^2.5)*(28,799,999)/[(11.1549^1.5)*32.41*1.4261]
= 55.44 ft.
<V.8.2.1.3 Number of Stiffeners Required>
Ns = Hts/Hs - 1 (Rounded Up)
= 13.7795/55.44 - 1
= -0.7515, Rounded Up => 0
Actual Number of Stiffeners = 0
<V.8.2.1.4 Maximum Stiffener Spacing on transposed shell>
Lx = Hts/(Ns + 1)
= 13.7795/(0 + 1)
= 13.7795 ft
Since no Int. Wind Girders are specified,
Stiffener Spacing (Ls) = N.A.
t_min_ext_stiff = N.A.
<V.8.2.2 Intermediate Stiffener Ring Design>
No calculations performed since no stiffeners are required.
SHELL COURSE #1 SUMMARY
------------------------------------------t_min_ext governs.
t-Calc =
=
=
t.min620
t.min620
See the STIFFENING RINGS Calculations.
MAX(t-Calc_620, t_min_ext, t.seismic)

MAX(0.1854, 0.1968, 0)
0.1968 in.
per 5.10.4.1.c = 0.1875 in.
per 5.10.4.1.a = 0.3125 in.
t.required = MAX(t.design,t.min620)
= MAX(0.1968,0.3125) = 0.3125 in.
t.actual = 0.25 in.
Page 21 of 43
essar - NEW JOB 1
Weight =
=
=
=
Density*PI*[(12*OD) - t]*12*Width*t
0.2833*PI*[(12*11.1549)-0.25]*12*4.5932*0.25
1,639 lbf
(New)
820 lbf
(Corroded)

------------------------------------------t_min_ext governs.
t-Calc =
=
=
t.min620
t.min620

MAX(0.1752, 0.1968, 0)
0.1968 in.
per 5.10.4.1.c = 0.1875 in.
per 5.10.4.1.a = 0.3125 in.
= MAX(0.1968,0.3125) = 0.3125 in.
t.actual = 0.25 in.
Weight =
=
=
=
0.2833*PI*[(12*11.1549)-0.25]*12*4.5932*0.25
1,639 lbf
(New)
820 lbf
(Corroded)

------------------------------------------t_min_ext governs.
t-Calc =
=
=
t.min620
t.min620

MAX(0.165, 0.1968, 0)
0.1968 in.
per 5.10.4.1.c = 0.1875 in.
per 5.10.4.1.a = 0.3125 in.
= MAX(0.1968,0.3125) = 0.3125 in.
t.actual = 0.25 in.
Weight =
=
=
=
0.2833*PI*[(12*11.1549)-0.25]*12*4.5931*0.25
1,639 lbf
(New)
820 lbf
(Corroded)
Page 22 of 43
essar - NEW JOB 1
FLAT BOTTOM: NON-ANNULAR PLATE DESIGN
Bottom Plate Material : A-36
Annular Bottom Plate Material :
A-36
<Weight of Bottom Plate>

Bottom_Area = PI/4*(Bottom_OD)^2
= PI/4*(137.8588)^2
= 14,927 in^2
Weight =
=
=
=
Density * t.actual * Bottom_Area

0.2833 * 0.375 * 14,927
1,586 lbf
(New)
1,057 lbf
(Corroded)
< API-620 >

t_min = 0.25 + CA = 0.25 + 0.125 = 0.375 in. (per Section 5.9.4.2)
t-Calc = t_min = 0.375 in.
Calculation of Hydrostatic Test Stress & Product Design Stress
(per API-650 Section 5.5.1)
t_1 : Bottom (1st) Shell Course thickness.
H'= Max. Liq. Level + P(psi)/(0.433)
= 13.779 + (7.1069)/(0.433) = 30.1922 ft
St =
=
=
=
Hydrostatic Test Stress in Bottom (1st) Shell Course

(2.6)(OD)(H' - 1)/t_1
(2.6)(11.1549)(30.1922 - 1)/(0.25)
3,387 PSI.
(Within 24900 PSI limit for Non-Annular Bottom)
Sd =
=
=
=
Product Design Stress in Bottom (1st) Shell Course

(2.6)(OD)(H' - 1)(G)/(t_1 - ca_1)
(2.6)(11.1549)(30.1922 - 1)(1.23)/(0.125)
8,331 PSI.
(Within 23200 PSI limit for Non-Annular Bottom)
-------------------------< Vacuum Calculations >
(per ASME Section VIII Div. 1)
Weight of Corr. Bottom Plate Resisting External Vacuum

P_btm = 0.2833 * 0.25
= 0.0708 PSI or 1.96 IN. H2O
P_ext = PV + P_btm = -0.0939 + 0.0708 = -0.0231 PSI or -0.64 IN. H2O
= -0.0231 PSI
td_ext = (t-Calc - CA)
= (0.1968 - 0.125)
= 0.0718 in.
ts = (t.actual - CA)
= (0.25 - 0.125)
= 0.125 in.
(1st course)
(1st course)
Page 23 of 43
essar - NEW JOB 1
C = 0.33 * td_ext / ts
= 0.33 * 0.0718 / 0.125
= 0.1896
since C < 0.2,
set C = 0.2
t-Vac = OD*SQRT(C*P_ext/SE) + CA
= (133.86)*SQRT[(0.2)(-0.0231)/(16,000)(1)] + 0.125
= 0.1969 in.
t-Calc = MAX(t-Calc, t-Vac)
= MAX(0.375,0.1969)
= 0.375 in.
P_max_external (Vacuum limited by bottom plate thickness)
= -([(t - CA)/OD]^2*(S*E/C) + P_btm)
= -([(0.375 - 0.125)/133.86]^2*(16,000*1/0.2) + 0.0708)
= -0.3499 PSI or -9.70 IN. H2O
------------------< FLAT BOTTOM: NON-ANNULAR SUMMARY >
Bottom Plate Material :
A-36
Page 24 of 43
essar - NEW JOB 1
NET UPLIFT DUE TO INTERNAL PRESSURE
(See roof report for calculations)
Net_Uplift = 96,217 lbf
Anchorage REQUIRED for internal pressure.
Bolt Spacing = 10 ft, Min # Anchor Bolts = 6
WIND MOMENT (Using API-650 SECTION 5.11)
vs = Wind Velocity = 112 mph
vf = Velocity Factor = (vs/100)^2 = (112/100)^2 = 1.2544
Wind_Uplift = Iw * 30 * vf
= 1.2 * 30 * 1.2544
= 45.1584 lbf/ft^2
API-650 5.2.1.k Uplift Check
P_F41 = WCtoPSI(0.962*Fy*A*TAN(Theta)/D^2 + 8*t_h)
P_F41 = WCtoPSI(0.962*36,000*2.365*0.9296/11.1549^2 + 8*0.312)
= 22.1685 PSI
Limit Wind_Uplift/144+P to 1.6*P_F41
Wind_Uplift/144 + P = 7.3682 PSI
1.6*P_F41 = 35.4696 PSI
Wind_Uplift/144 + P = MIN(Wind_Uplift/144 + P, 1.6*P_F41)
Wind_Uplift/144 = MIN(Wind_Uplift/144, 1.6*P_F41 - P)
Wind_Uplift = MIN(Wind_Uplift, (1.6*P_F41 - P) * 144)
= MIN(45.1584,4,084)
= 45.1584 lbf/ft^2
hR =
=
=
=
Height of Roof
R - SQRT[R^2 - (OD/2)^2]
11.1549 - SQRT[11.1549^2 - (11.1549/2)^2]
1.482 ft
t_ins = Thickness of Roof Insulation

= 0 ft
Ap_Vert = Vertical Projected Area of Roof
= PI*([R + t_ins]^2)(Alpha/360) - OD*([R + t_ins] - hR)/2
= PI*(11.1549^2)(59.9360/360) - 11.1549*(11.1549 - 1.482)/2
= 11.1327 ft^2
Horizontal Projected Area of Roof (Per API-650 5.2.1.f)
Xw =
=
=
=
Ap =
=
=
=
Moment Arm of UPLIFT wind force on roof

0.5*OD
0.5*11.1549
5.5775 ft
Projected Area of roof for wind moment
PI*R^2
PI*5.5775^2
97.728 ft^2
M_roof (Moment Due to Wind Force on Roof)

= (Wind_Uplift)(Ap)(Xw)
= (45.1584)(97.728)(5.5775) = 24,615 ft-lbf
Xs (Moment Arm of Wind Force on Shell)
= H/2 = (13.7795)/2 = 6.8898 ft
Page 25 of 43
essar - NEW JOB 1
As (Projected Area of Shell)
= H*(OD + t_ins / 6)
= (13.7795)(11.1549 + 0/6) = 153.7089 ft^2
M_shell (Moment Due to Wind Force on Shell)
= (Iw)(vf)(18)(As)(Xs)
= (1.2)(1.2544)(18)(153.7089)(6.8898) = 28,694 ft-lbf
Mw (Wind moment)
= M_roof + M_shell = 24,615 + 28,694
= 53,309 ft-lbf
W
= Net weight (PER API-650 5.11.3)

(Force due to corroded weight of shell and
shell-supported roof plates less
40% of F.1.2 Uplift force.)
= W_shell + W_roof - 0.4*P*(PI/4)(144)(OD^2)
= 2,460 + 1,338 - 7.1069*(PI/4)(144)(11.1549^2)
= -35,708 lbf
NOTE: There is net uplift on the tank.

RESISTANCE TO OVERTURNING (per API-650 5.11.2)
An unanchored Tank must meet these two criteria:
1) 0.6*Mw + MPi < MDL/1.5
2) Mw + 0.4MPi < (MDL + MF)/2
Mw = Destabilizing Wind Moment = 53,309 ft-lbf
MPi = Destabilizing Moment about the Shell-to-Bottom Joint from Design
Pressure.
= P*(PI*OD^2/4)*(144)*(OD/2)
= 7.1069*(3.1416*11.1549^2/4)*(144)*(5.5775)
= 557,827 ft-lbf
MDL = Stabilizing Moment about the Shell-to-Bottom Joint from the Shell and
Roof weight supported by the Shell.
= (W_shell + W_roof)*OD/2
= (2,460 + 1,338)*5.5775
= 21,183 ft-lbf
tb = Bottom Plate thickness less C.A. = 0.25 in.
wl =
=
=
=
Circumferential loading of contents along Shell-To-Bottom Joint.

4.67*tb*SQRT(Sy_btm*H_liq)
4.67*0.25*SQRT(36,000*13.779)
822.27 lbf/ft
wl = 0.9 * H_liq * OD (lesser value than above)

= 0.9*13.779*11.1549
= 138.33 lbf/ft
MF =
=
=
=
Stabilizing Moment due to Bottom Plate and Liquid Weight.

(OD/2)*wl*PI*OD
(5.5775)(138.33)(3.1416)(11.1549)
27,038 ft-lbf
Page 26 of 43
essar - NEW JOB 1
Criteria 1
0.6*(53,309) + 557,827 < 21,183/1.5
Since 589,812 >= 14,122, Tank must be anchored.
Criteria 2
53,309 + 0.4 * 557,827 < (21,183 + 27,038)/2
Since 276,440 >= 24,111, Tank must be anchored.
RESISTANCE TO SLIDING (per API-650 5.11.4)
F_wind = vF * 18 * As
= 1.2544 * 18 * 153.7089
= 3,471 lbf
F_friction = Maximum of 40% of Weight of Tank
= 0.4 * (W_Roof_Corroded + W_Shell_Corroded +
W_Btm_Corroded + W_min_Liquid)
= 0.4 * (1,338 + 2,460 + 1,057 + 0)
= 1,942 lbf
Bolt Shear Area Req'd = 0.025 in^2
<Anchorage Requirement>
Anchorage required since Criteria 1, Criteria 2, or Sliding
are NOT acceptable.
Bolt Spacing = 10 ft, Min # Anchor Bolts = 6
Page 27 of 43
essar - NEW JOB 1
SEISMIC MOMENT (API-650 APPENDIX E & API-620 APPENDIX L)
Ms
(Seismic Moment)
Ms = Z*I*(C1*Ws*Xs + C1*Wr*Ht + C1*W1*X1 + C2*W2*X2)
Z
I
S
= 0.075
= 1
= 1.5
Zone coefficient for zone 1 (from Table E-2)

Importance Factor
Site amplification factor (from Table E-3)
C1 = 0.6 = Lateral earthquake force coefficient

k
= 0.59
(factor for D/H = 0.8096 from figure E-4)
= Natural Period of First Sloshing Mode

= k*SQRT(OD) = 0.59*SQRT(11.1549) = 1.971
C2 = Lateral Earthquake Force Coefficient

= 0.75(S)/T = .75(1.5)/(1.971) = 0.5708
From Figures E-2 & E-3
X1_H = X1/H chart factor
X2_H = X2/H chart factor
W1_Wt = W1/Wt chart factor
W2_Wt = W2/Wt chart factor
Wt = Weight of tank contents @ Max. Liquid Level
X1
X2
W1
W2
Ws
=
=
=
=
=
=
Wr =
=
(X1_H)*H = (0.4207)*13.779 = 5.7972

(X2_H)*H = (0.7623)*13.779 = 10.5034
(W1_Wt)*Wt = (0.8586)*102,534 = 88,037
(W2_Wt)*Wt = (0.2041)*102,534 = 20,926
W_shell + W_Insulation (New Condition)
4,917 + 0 = 4,917
W_roof + Snow Load + W_Insulation (New Condition)
1,608 + 0 + 0 = 1,608
C1*Ws*Xs
C1*Wr*Ht
C1*W1*X1
C2*W2*X2
=
=
=
=
0.6*(4,917)(6.8898) = 20,326
0.6*(1,608)(13.7795) = 13,294
0.6*(88,037)(5.7972) = 306,220
(0.5708)(20,926)(10.5034) = 125,455
Ms = Z*I*(C1*Ws*Xs + C1*Wr*Ht + C1*W1*X1 + C2*W2*X2)

= (0.075)(1)(20,326 + 13,294 + 306,220 + 125,455)
= 34,897 ft-lbf
W_shell = Weight of Shell (New Condition)
W_roof2 = Weight of Roof Plates Supported By Shell (New)
wt = (W_shell + W_roof2)/(PI*OD)
= (4,917 + 1,608)/(PI*11.1549)
= 186. lbf/ft
RESISTANCE TO OVERTURNING
(New Condition)
(per Section E.4.1, E.4.2,

assuming no anchors)
wl = 7.9*(tb1)*SQRT(Sy*G*H)
= 7.9*(0.25)*SQRT(36,000*1.23*13.779)
= 1,543 lbf/ft
where tb1 = t - CA = 0.25 in. (for Bottom Plate)
Page 28 of 43
essar - NEW JOB 1
1.25*G*H*OD = 1.25(1.23)(13.779)(11.1549)
= 236 lbf/ft
since wl > 1.25*G*H*OD, wl = 1.25G*H*OD
wl = 236 lbf/ft
UNANCHORED TANKS (Section E.5.1)
Ms/[OD^2(wt+wl)] = 34,897/[(11.1549^2)(186. + 236)] = 0.6643
b
= wt + 1.273(Ms)/OD^2 = max longitudinal compressive force

= 186. + 1.273(34,897)/(11.1549)^2 = 543.2 lbf/ft
MAXIMUM ALLOWABLE SHELL COMPRESSION (Section E.5.3)

b/(12t) = Max Longitudinal Compressive Stress
= 543.2/(12*(0.25 - 0.125)) = 362 PSI
G*H*OD^2/t^2 = (1.23)(13.779)(11.1549^2)/(0.25 - 0.125)^2 = 134,969
Fa = 10^6*t/(2.5*OD) + 600*SQRT(G*H)
= (10^6)(0.25 - 0.125)/(2.5*11.1549) + (600)SQRT[(1.23)(13.779)]
= 6,952 PSI
t
= 0.25 - 0.125 = 0.125 in.
(OK since b/(12t) <= Fa)
ANCHORED TANKS (Section E.5.2)

b
= wt + 1.273(Ms)/OD^2 = Max Longitudinal Compressive Force

= 186. + 1.273(34,897)/(11.1549)^2 = 543 lbf/ft
MAXIMUM ALLOWABLE SHELL COMPRESSION (Section E.5.3)

b/(12t) = Max Longitudinal Compressive Stress
= 543/(12*(0.25 - 0.125)) = 362 PSI
G*H*OD^2/t^2 = (1.23)(13.779)(11.1549^2)/(0.25 - 0.125)^2 = 134,969
Fa = 10^6*t/(2.5*OD) + 600*SQRT(G*H)
= (10^6)(0.25 - 0.125)/(2.5*11.1549) + (600)SQRT[(1.23)(13.779)]
= 6,952 PSI
t
= 0.25 - 0.125 = 0.125 in.
(OK since b/(12t) <= Fa)
ANCHORAGE OF TANKS (Section E.6.1)

N = 6
Number of Anchors
D = 11.4829 ft
Diameter of Anchor Circle
Net_Uplift = Net uplift due to internal pressure
MAR =
=
=
=
minimum anchorage resistance due to seismic moment

1.273(Ms)/OD^2 + Net_Uplift/Circumference
1.273(34,897)/11.1549^2 + 96,217/(PI*11.1549)
3,103 lbf/ft circumference
btseis = anchor tension req'd to resist seismic moment

= MAR*D*PI/(N)
= (3,103)(11.4829)(PI)/(6) = 18,657 lbf
Page 29 of 43
essar - NEW JOB 1
ANCHOR BOLT DESIGN
Bolt Material : A-193 Gr B7
Sy = 105,000 PSI
< Uplift Load Cases, per API-650 Table 5-21b >
D (tank OD) = 11.1549 ft
P (design pressure) = 196.96 INCHES H2O
Pt (test pressure per F.7.6) = 1.25 * P = 246.2 INCHES H2O
Pf (failure pressure per F.6) = N.A. (see Uplift Case 3 below)
t_h (roof plate thickness) = 0.375 in.
Mw (Wind Moment) = 53,309 ft-lbf
Mrw (Seismic Ringwall Moment) = 34,897 ft-lbf
W1 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. other than Roof
Plate Acting on Shell)
W2 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. including Roof
Plate minus C.A. Acting on Shell)
W3 (Dead Load of New Shell and Any
Dead Load other than Roof
Plate Acting on Shell)
For Tank with Self Supported Roof,
W1 = Corroded Shell + Shell Insulation
= 2,460 + 0
= 2,460 lbf
W2 = Corroded Shell + Shell Insulation + Corroded
Roof Plates + Roof Dead Load
= 2,460 + 0
+ 1,338 + 15,139 * 35.2982/144
= 7,509 lbf
W3 = New Shell + Shell Insulation
= 4,917 + 0
= 4,917 lbf
Uplift Case 1: Design Pressure Only
U = [(P - 8*t_h) * D^2 * 4.08] - W1
U = [(196.96 - 8*0.375) * 11.1549^2 * 4.08] - 2,460
= 96,010 lbf
bt = U / N = 16,002 lbf
Sd = 15,000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = bt/Sd
= 16,002/15,000 = 1.067 in^2
Uplift Case 2: Test Pressure Only
U = [(Pt - 8*t_h) * D^2 * 4.08] - W1
U = [(246.2 - 8*0.375) * 11.1549^2 * 4.08] - 2,460
= 121,008 lbf
bt = U / N = 20,168 lbf
Page 30 of 43
essar - NEW JOB 1
Sd = 20,000 PSI
A_s_r = bt/Sd
= 20,168/20,000 = 1.008 in^2
Uplift Case 3: Failure Pressure Only
Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
Uplift Case 4: Wind Load Only
PWR = Wind_Uplift/5.208
= 45.1584/5.208
= 8.671 IN. H2O
PWS = vF * 18
= 1.2544 * 18
= 22.5792 lbf/ft^2
MWH = PWS*(D+t_ins/6)*H^2/2
= 22.5792*(11.1549+0/6)*13.7795^2/2
= 23,912 ft-lbf
U = PWR * D^2 * 4.08 + [4 * MWH/D] - W2
= 8.671*11.1549^2*4.08+[4*23,912/11.1549]-7,509
= 5,468 lbf
bt = U / N = 911 lbf
Sd = 0.8 * 105,000 = 84,000 PSI
A_s_r = bt/Sd
= 911/84,000 = 0.011 in^2
Uplift Case 5: Seismic Load Only
U = [4 * Mrw / D] - W2*(1-0.4*Av)
U = [4 * 34,897 / 11.1549] - 7,509*(1-0.4*0)
= 5,005 lbf
bt = U / N = 834 lbf
Sd = 0.8 * 105,000 = 84,000 PSI
A_s_r = bt/Sd
= 834/84,000 = 0.01 in^2
Uplift Case 6: Design Pressure + Wind Load
U = [(0.4*P + PWR - 8*t_h) * D^2 * 4.08] + [4 * MWH / D] - W1
= [(0.4*196.96+8.671-8*0.375)*11.1549^2 * 4.08]+[4*23,912 / 11.1549] -
2,460
= 48,991 lbf
bt = U / N = 8,165 lbf
Sd = 20,000 = 20,000 PSI
A_s_r = bt/Sd
= 8,165/20,000 = 0.408 in^2
Uplift Case 7: Design Pressure + Seismic Load
U = [(0.4*P - 8*t_h)*D^2 * 4.08] + [4*Mrw/D] - W1*(1-0.4*Av)
= 48,528 lbf
bt = U / N = 8,088 lbf
Page 31 of 43
essar - NEW JOB 1
Sd = 0.8 * 105,000 = 84,000 PSI
A_s_r = bt/Sd
= 8,088/84,000 = 0.096 in^2
Uplift Case 8: Frangibility Pressure
Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
< ANCHOR BOLT SUMMARY >
Bolt Shear Area Req'd = 0.025 in^2
Bolt Root Area Req'd = 1.067 in^2
d = Bolt Diameter = 1.387 in.
n = Threads per inch = 6
A_s = Actual Bolt Root Area
= 0.7854 * (d - 1.3 / n)^2
= 0.7854 * (1.387 - 1.3 / 6)^2
= 1.0757 in^2
Exclusive of Corrosion,
Bolt Diameter Req'd = 1.382 in. (per ANSI B1.1)
Actual Bolt Diameter = 1.387 in.
Bolt Diameter Meets Requirements.
<ANCHORAGE REQUIREMENTS>
Minimum # Anchor Bolts = 6
NOTE: API-620 has no minimum spacing requirement, but
per API-650 5.12.3, maximum spacing is 10 ft if anchorage required.
Actual # Anchor Bolts = 6
Anchorage Meets Spacing Requirements.
ANCHOR BOLT CHAIRS NOT SPECIFIED.
Page 32 of 43
essar - NEW JOB 1
NORMAL & EMERGENCY VENTING (API-2000)
Contents : Slurry
Tank OD
Tank Shell Height
Tank Design Temp.
= 11.1549 ft
= 13.7795 ft
= 200 F
<INBREATHING - VACUUM RELIEF>

Q1 (Maximum Movement Out of Tank) (per Section 4.3.2.1.1)
= 5.6 CFH Air per 42 GPH outflow
= (5.6/42)*498*60
= 3,984 CFH, or 66 CFM free air
Q2 (Thermal Inbreathing)
(per Section 4.3.2.1.2)
= 253.2619 CFH, or 4. CFM free air (Table 2A Column 2)

Total Vacuum Relief Required = Q1 + Q2 = 4,237 CFH, or 71. CFM
<OUTBREATHING - PRESSURE RELIEF>
Q1 (Maximum Movement Into Tank)
= 12 CFH Air per 42 GPH inflow

= (12/42)*454*60 = 7,783 CFH, or 130. CFM free air
Q2 (Thermal Outbreathing)
= 252 CFH, or 4 CFM free air (Table 2A Column 4)

Total Pressure Relief Required = Q1 + Q2 = 8,035 CFH, or 134. CFM
<EMERGENCY VENTING>
W = 13.7795 ft.
For flat bottom tanks, only shell is considered for Wetted Area.
Wetted Area = 483 ft^2
(Section 4.3.3.2.2, Design Pressure > 1 PSI)
Qe = 346,860 CFH, or 5781. CFM free air (Table 3A Column 2)
x1 = 1
x2 = 1
(Environment Factor for Drainage)

(Environment Factor for Insulation)
Qe = x1*x2*Qe = (1)(1)(346,860)
= 346,860 CFH
Page 33 of 43
essar - NEW JOB 1
TABLE 1: NOZZLES & MANWAYS
---------------------------------------------------------------------NAME
TYPE SIZE FLANGE SCH.
ELEV. WEIGH REPAD REPAD REPAD REPAD
FACING
ON
t
Do
W
CA
SHELL
or L
(in)
(ft)
lbf (in) (in) (in) (in)
---------------------------------------------------------------------A
RFNZ 24
RFSO
STD
N.A. N.A.
Note
B1-2
SHNZ 8
RFLJ
STD
2 N.A. 0.25
19
0
0
C
RFNZ 24
RFWN
10S
N.A. N.A.
Note
D
SHNZ 6
RFWN
STD
2 N.A. 0.25 15.75
0
0
L1
SHNZ 3
RF
STD
2 N.A. 0.25 10.5
0
0
L2
SHNZ 3
RF
STD
3 N.A. 0.25 10.5
0
0
M
SHNZ 36
FF
STD
1 N.A. 0.312 72.75
0
0
V
RFNZ 6
RFWN
STD
N.A. N.A.
---------------------------------------------------------------------NOTE 1: The Nozzle or Manway Size is too large for repad to be sized per API.
Roof Sts = 16,000 PSI
Page 34 of 43
essar - NEW JOB 1
< Nozzle A Reinforcement Requirements >
(Per API-650 and other references below)
NOZZLE Description : 24in. STD RFSO
MOUNTED ON ROOF; Elevation = 0 ft.
ROOF PARAMETERS:
(Per User Setting, t-Basis = Roof t-Calc)
t_cr = 0.1284 in. (Roof t-Calc)
t_c = 0.312 in. (Roof t less C.A.)
t_Basis = 0.1284 in.
(FOR ROOF NOZZLE,
REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14,
or API-650 FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
NOTE: Roof Nozzle Size is Too Large Based on API References.
Shell Sts = 16,000 PSI
Page 35 of 43
essar - NEW JOB 1
< Nozzle B1-2 Reinforcement Requirements >
(Per API-650 Section 3.7.2 and other references below)
NOZZLE Description : 8in. STD RFLJ
MOUNTED ON SHELL COURSE 1 ; Elevation = 2 ft.
COURSE PARAMETERS:
t_cr = 0.1968 in. (Course t-Calc)
t_c = 0.125 in. (Course t less C.A.)
(SHELL NOZZLE REF. API-650 TABLE 5-6, AND FOOTNOTE A OF TABLE 5-7)
t_rpr (Repad Required Thickness)
t_rpr = NOMINAL(A_rpr / D)
A_rpr = (Required Area - Available Shell Area
- Available Nozzle Neck Area)
Required Area = t_Basis * D
= 0.1968 * 8.25
= 1.624 in^2
Available Shell Area = (t_c - t_Basis) * D
= (0.125 - 0.1968) * 8.25
= -0.592 in^2
Available Nozzle Neck Area = [4 * (t_n-ca) + t_c] * (t_n-ca) *
MIN(Sd_n/Sd_s, 1)
= [4 * (0.322) + 0.125] * (0.322) * 1
= 0.455 in^2
A_rpr =
=
t_rpr =
=
1.624 - -0.592 - 0.455

1.761 in^2
NOMINAL(1.761/8.25)
0.25 in.
Based on Shell Nozzle Size of 8 in.,

Repad Size (OD) Must be 19 in.
Page 36 of 43
essar - NEW JOB 1
< Nozzle C Reinforcement Requirements >
NOZZLE Description : 24in. 10S RFWN
ROOF PARAMETERS:
(FOR ROOF NOZZLE,
NOTE: Roof Nozzle Size is Too Large Based on API References.
Page 37 of 43
essar - NEW JOB 1
< Nozzle D Reinforcement Requirements >
NOZZLE Description : 6in. STD RFWN
COURSE PARAMETERS:
= 0.1968 * 6.25
= 1.23 in^2
= (0.125 - 0.1968) * 6.25
= -0.449 in^2
MIN(Sd_n/Sd_s, 1)
= [4 * (0.28) + 0.125] * (0.28) * 1
= 0.349 in^2
A_rpr =
=
t_rpr =
=
1.23 - -0.449 - 0.349

1.33 in^2
NOMINAL(1.33/6.25)
0.25 in.

Repad Size (OD) Must be 15.75 in.
Page 38 of 43
essar - NEW JOB 1
< Nozzle L1 Reinforcement Requirements >
NOZZLE Description : 3in. STD RF
COURSE PARAMETERS:
= 0.1968 * 3.25
= 0.64 in^2
= (0.125 - 0.1968) * 3.25
= -0.233 in^2
MIN(Sd_n/Sd_s, 1)
= [4 * (0.216) + 0.125] * (0.216) * 1
= 0.214 in^2
A_rpr =
=
t_rpr =
=
0.64 - -0.233 - 0.214

0.659 in^2
NOMINAL(0.659/3.25)
0.25 in.

Page 39 of 43
essar - NEW JOB 1
< Nozzle L2 Reinforcement Requirements >
NOZZLE Description : 3in. STD RF
COURSE PARAMETERS:
= 0.1968 * 3.25
= 0.64 in^2
= (0.125 - 0.1968) * 3.25
= -0.233 in^2
MIN(Sd_n/Sd_s, 1)
= [4 * (0.216) + 0.125] * (0.216) * 1
= 0.214 in^2
A_rpr =
=
t_rpr =
=
0.64 - -0.233 - 0.214

0.659 in^2
NOMINAL(0.659/3.25)
0.25 in.

Page 40 of 43
essar - NEW JOB 1
< Nozzle M Reinforcement Requirements >
NOZZLE Description : 36in. STD FF
COURSE PARAMETERS:
= 0.1968 * 36.25
= 7.134 in^2
= (0.125 - 0.1968) * 36.25
= -2.603 in^2
MIN(Sd_n/Sd_s, 1)
= [4 * (0.375) + 0.125] * (0.375) * 1
= 0.609 in^2
A_rpr =
=
t_rpr =
=
7.134 - -2.603 - 0.609

9.128 in^2
NOMINAL(9.128/36.25)
0.3125 in.

Page 41 of 43
essar - NEW JOB 1
< Nozzle V Reinforcement Requirements >
NOZZLE Description : 6in. STD RFWN
ROOF PARAMETERS:
(FOR ROOF NOZZLE,
Since Roof Nozzle size <= 6 NPS,
t_rpr = 0 in.
No Repad Required per FOOTNOTE A, Table 5-14
Page 42 of 43
essar - NEW JOB 1
CAPACITIES and WEIGHTS
Maximum Capacity (to upper TL)
Design Capacity (to Max Liquid Level)
Minimum Capacity (to Min Liquid Level)
NetWorking Capacity (Design - Min.)
:
:
:
:
9,999
9,998
0
9,998
gal
gal
gal
gal
New Condition
Corroded
----------------------------------------------------------Shell
4,917 lbf
2,460 lbf
Roof Plates
1,608 lbf
1,338 lbf
Bottom
1,586 lbf
1,057 lbf
Stiffeners
113 lbf
113 lbf
Nozzle Wgt
0 lbf
0 lbf
Misc Roof Wgt
0 lbf
0 lbf
Misc Shell Wgt
500 lbf
500 lbf
Insulation
0 lbf
0 lbf
----------------------------------------------------------Total
8,724 lbf
5,468 lbf
Weight of Tank, Empty
:
Weight of Tank, Full of Product
(SG=1.23):
Weight of Tank, Full of Water
:
Net Working Weight, Full of Product
:
Net Working Weight, Full of Water
:
Foundation Area Req'd
Foundation Loading, Empty

:
Foundation Loading, Full of Product (SG=1.23) :
Foundation Loading, Full of Water
:
8,724
111,362
92,170
111,352
92,161
lbf
lbf
lbf
lbf
lbf
98 ft^2
89.02 lbf/ft^2
1,136 lbf/ft^2
940.51 lbf/ft^2
SURFACE AREAS
Roof
105 ft^2
Shell 483 ft^2
Bottom 98 ft^2
Wind Moment
Seismic Moment
53,309 ft-lbf
34,897 ft-lbf
MISCELLANEOUS ATTACHED ROOF ITEMS

MISCELLANEOUS ATTACHED SHELL ITEMS
ladder:3
500 lbf
Page 43 of 43
essar - NEW JOB 1
MAWP & MAWV SUMMARY FOR NEW JOB 1
MAXIMUM CALCULATED INTERNAL PRESSURE
MAWP = 15 PSI or 415.7 IN. H2O (per API-620)
MAWP = Maximum Calculated Internal Pressure (due to shell)
= 15 PSI or 415.7 IN. H2O
MAWP = Maximum Calculated Internal Pressure (due to roof)
(Roof also Per F.1.3 and F.7.5.c)
= 10.2429 PSI or 283.87 IN. H2O
TANK MAWP = 10.2429 PSI or 283.87 IN. H2O
MAXIMUM CALCULATED EXTERNAL PRESSURE
MAWV = Maximum Calculated External Pressure (due to shell)
= -0.4304 PSI or -11.93 IN. H2O
MAWV = Maximum Calculated External Pressure (due to roof)
= -10.3619 PSI or -287.17 IN. H2O
MAWV = Maximum Calculated External Pressure (due to bottom plate)
= -0.3499 PSI or -9.7 IN. H2O
TANK MAWV = -0.3499 PSI or -9.7 IN. H2O

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Page 1 of 43

essar - NEW JOB 1

ETANK SETTINGS SUMMARY

SUMMARY OF DESIGN DATA AND REMARKS

SHELL COURSE DESIGN

CAPACITIES AND WEIGHTS

MAWP & MAWV SUMMARY

---------------------------------------------------------------------- TANK NAMEPLATE INFORMATION

t.required = 0.1284 in.

(6) 1.387in. UNC Bolts, A-193 Gr B7

TOP END STIFFENER: L2x2x1/4, A-36, 113. lbf

JEr = Roof Joint Efficiency = 0.85

t_ins = Thickness of Roof Insulation

Moment Arm of UPLIFT wind force on roof

Contributing Area due to shell plates

Actual Part. Area of Roof-to-Shell Juncture (per API-620)

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 470.1/(16,000*0.85) + 0.063 = 0.0976 in.

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 468.6/(16,000*0.85) + 0.063 = 0.0974 in.

P_max_int = 15 PSI, or 415.7 IN. H2O

Minimum Participating Area ( per API-620 5.12.4.3 Eq. 27)

Back-Calculating PmaxQ using Actual Area (A-620) as target...

Minimum Participating Area ( per API-620 5.12.4.3 Eq. 27)

Back-Calculating PmaxQ using Actual Area (A-620) as target...

(Bottom Course is #1)

VDP Criteria (per API-650 5.6.4.1)

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 966.8/(16,000*1) + 0.125 = 0.1854 in.

(due to Shell Course, without Liquid Head)

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 803.1/(16,000*1) + 0.125 = 0.1752 in.

(due to Shell Course, without Liquid Head)

< External Pressure - Empty >

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 639.4/(16,000*1) + 0.125 = 0.165 in.

(due to Shell Course, without Liquid Head)

< External Pressure - Empty >

= Transposed Width of each Shell Course

Transforming Courses (1) to (3)

Max External Pressure>

PV_max1 = Min(PS_Max, [PS_Max - W/144]/0.4)

See the STIFFENING RINGS Calculations.

MAX(t-Calc_620, t_min_ext, t.seismic)

SHELL COURSE #2 SUMMARY

See the STIFFENING RINGS Calculations.

MAX(t-Calc_620, t_min_ext, t.seismic)

SHELL COURSE #3 SUMMARY

See the STIFFENING RINGS Calculations.

MAX(t-Calc_620, t_min_ext, t.seismic)

<Weight of Bottom Plate>

Density * t.actual * Bottom_Area

< API-620 >

Hydrostatic Test Stress in Bottom (1st) Shell Course

Product Design Stress in Bottom (1st) Shell Course

-------------------------< Vacuum Calculations >

(per ASME Section VIII Div. 1)

Weight of Corr. Bottom Plate Resisting External Vacuum

t_ins = Thickness of Roof Insulation

Moment Arm of UPLIFT wind force on roof

M_roof (Moment Due to Wind Force on Roof)

= Net weight (PER API-650 5.11.3)

NOTE: There is net uplift on the tank.

Circumferential loading of contents along Shell-To-Bottom Joint.

t-Calc = T/(StsE) + CA = 470.1/(16,0000.85) + 0.063 = 0.0976 in.

t-Calc = T/(StsE) + CA = 468.6/(16,0000.85) + 0.063 = 0.0974 in.

t-Calc = T/(StsE) + CA = 966.8/(16,0001) + 0.125 = 0.1854 in.

t-Calc = T/(StsE) + CA = 803.1/(16,0001) + 0.125 = 0.1752 in.

t-Calc = T/(StsE) + CA = 639.4/(16,0001) + 0.125 = 0.165 in.

(X1_H)H = (0.4207)13.779 = 5.7972

Ms = ZI(C1WsXs + C1WrHt + C1W1X1 + C2W2X2)