GARMENTS

OPERATION BULLETIN
CODE

STYLE
Sum Code

Basic Shorts with Welt

S.M.V. HOURLY TARGET 80% Efficiency

80% Target
MACHINE & Folders

234
STD DIRECT MP

OPERATION BY SECTION

Helper

FRONT
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 Fuse Welt Mark Pkt Placement Set Welt to Body Trim and Turn Welt Top Stitch Welt (Bottom Edge) and stitch facing Top Stitch Welt (Top Edge) Attach Facing to Lining (Welt) Close Welt Pocket bag Set facing to lining lining attach to body T/S Front pkt Mark to mark O/L close pkt bag O/L Zipper Fly Set zipper to fly Set & t/s zipper Mark j stitch & bar tack placement Topstitch form fly O/L left & right Join crotch Front Check BACK B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 Fuse Welt Mark Pkt Placement Set Welt to Body Trim and Turn Welt Top Stitch Welt (Bottom Edge) and stitch facing Top Stitch Welt (Top Edge) Attach Facing to Lining (Welt) Close Welt Pocket bag Sew back Rise Mark and Sew Welt Pocket Button Check Back ASSEMBLY Pairing front & backs Fell Inseam O/L out seam Topstitch outseam Set Waistband Cut & Unpick waistband end Box end Hem bottom Button hole Mark loop placement Sew & cut loops fuse loops Bartack loops (6) Final Trim Final Check 2 2 2 2 2 2 2 1 1 1 1 0.2 0.2 0.4 0.4 0.3 0.2 0.4 0.4 0.4 0.4 0.2 5.6 0.20 0.50 0.50 0.40 0.50 0.30 0.24 0.3 0.2 0.2 0.2 0.2 0.4 0.2 0.2 4.54 17.42 300 300 150 150 200 300 150 150 150 150 300 240 240 120 120 160 240 120 120 120 120 240 Manual Manual SNTS Manual SNTS SNTS SNTS SNTS DNTS SNTS MANUAL 2 2 4 4 3 2 2 4 2 2 0 27 0 3 2 2 3 2 1 2 1 1 1 1 2 0 0 21 85 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0.2 0.2 0.6 0.4 0.8 0.5 0.5 0.4 0.4 0.4 0.3 0.4 0.24 0.1 0.2 0.4 0.2 0.24 0.4 0.2 0.2 7.28 300 300 100 150 75 120 120 150 150 150 200 150 250 600 300 150 300 250 150 300 300 240 240 80 120 60 96 96 120 120 120 160 120 200 480 240 120 240 200 120 240 240 Fuse Mac Manual SN Manual SN SN SN SNTS Coverseam M/C SNTS DNTS SNTS 5T OL OL 3T DN SN MANUAL SNTS OL 3T DNTS MANUAL 1 1 3 2 4 3 3 2 2 2 2 2 1 1 1 2 1 1 2 1 0 37

1 2

1 1 3 1

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

300 120 120 150 120 200 250 200 300 300 300 300 150 300 300

240 96 96 120 96 160 200 160 240 240 240 240 120 240 240

Manual O/L 5 O/L DNTS W/B, Folder Manual SNTS SNTS B/H key Manual Cut Loops M/C FUSING M/C BTK Manual Manual

1 1 2 7

Total SMV Manpower (Excluding QCs & Indirect MP)

Target 100% 85% 80% 75% 70% 65%

Total Manpower

85
293 249 234 220 205 190

**

Auto Welt machine also used if available

Prepared By

Vishnu Jayakumar

GARMENTS
OPERATION BULLETIN
CODE

STYLE
Sum Code

Cargo Capri
S.M.V. HOURLY TARGET 300 100 150 110 110 250 261 200 150 133 600 300 150 300 200 150 150 150 250 300 80% efficiency 240 80 120 88 88 200 209 160 120 107 480 240 120 240 160 120 120 120 200 240

80% Target
MACHINE & FOLDERS Manual Cover Seam M/C SN DN SN 5T OL SNTS Manual DNTS DNTS O/L 3T DN SN MANUAL DN OL 3T DNTS DNTS BTK Manual

163
STD DIRECT MP 1 3 2 3 3 1 1 2 2 2 1 1 2 1 2 2 2 2 1 0 34 Helper

OPERATION BY SECTION FRONT Mark front pkt facing Set facing and inner facing to lining Set Lining to Body T/S Front pkt Mark to mark Ol close pkt bag Sew Design in left Pocket Mark Decorate Stitch and Vertical Decorate Stitch Sew Decorate Stitch Sew Vertical Decorate Stitch O/L Zipper Fly Set zipper to fly Set & t/s zipper Mark j stitch & bar tack placement Topstitch form fly O/L left & right Topstitch left & right Join crotch Bartack Crotch Trim and Check Front panel BACK

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

0.20 0.60 0.40 0.55 0.55 0.24 0.23 0.3 0.4 0.45 0.1 0.2 0.4 0.2 0.3 0.4 0.4 0.4 0.24 0.2 6.75

1 3

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22

Press Flap Mark Snap placement Attach Snap Top Stitch Flap Mark Flap Dcor Stitch Placement Sew Flap Dcor Stitch Overlock Flap Edge Mark Cargo Pocket Top Stitch Cargo Pkt center-fold Stay Stitch Center fold Set and top stitch cargo pkt top facing Mark Top Facing Width Set Side Facing Top Stitch Side Facing Mark Cargo Pkt Width and Length Check and Match Cargo pkt and flap Overlock Reinforcement facing Sew Backrise Mark back pkt placement attach back pocket Set and top stitch Flap Trim And check back panel

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 2

0.20 0.20 0.20 0.50 0.40 0.40 0.24 0.4 0.2 0.2 0.4 0.4 0.4 0.40 0.40 0.30 0.40 0.4 0.3 1 0.67 0.2 14.05

300 300 300 120 150 150 250 150 300 300 150 150 150 150 150 200 150 150 200 60 90 300

240 240 240 96 120 120 200 120 240 240 120 120 120 120 120 160 120 120 160 48 72 240

Manual Manual Snap Machine DN Lifter Manual SN 3t o/l Manual DN SN SN Manual SN SN Manual Manual O/L 3T FOA-2 Manual DN Lifter SN QC

1 1 1 3 2 2 1 2 1 1 2 2 2 2 2 2 2 2 2 5 3 0 41

1 2

A1 A2 A3

ASSEMBLY Mark Waist Band & Belt String Position Set Belt String Set Main Label FLAP X 2 Press Flap Mark Snap placement Attach Snap Top Stitch Flap Mark Flap Dcor Stitch Placement Sew Flap Dcor Stitch Overlock Flap Edge

1 1 1

0.25 0.40 0.24

240 150 250

192 120 200

Manual SNTS SNTS

1 2 1

A4 A5 A6 A7 A8 A9 A10

2 2 2
2 2 2 2

0.40 0.20 0.20 0.50 0.40 0.40 0.24

150 300 300 120 150 150 250

120 240 240 96 120 120 200

Manual Manual Snap Machine DN Lifter Manual SNTS 3t o/l

2 1 1 3 2 2 1

CARGO POCKET X 2 A11 Mark Cargo Pocket A12 Top Stitch Cargo Pkt center-fold

2 2

0.4 0.2

150 300

120 240

Manual DN

2 1

A13 A14 A15 A16 A17 A18 A19 A20

Stay Stitch Center fold Set and top stitch cargo pkt top facing Mark Top Facing Width Set Side Facing Top Stitch Side Facing Mark Cargo Pkt Width and Length Check and Match Cargo pkt and flap Overlock Reinforcement facing ASSEMBLY Pairing front & backs O/L out seam Topstitch outseam Mark Cargo Pkt Placement Attach Reinforcement Attach Cargo Pocket Set and top stitch Flap Check Flap and Cargo Pkt Setting Bartack Cargo Pkt and Flap Mark draw string position Sew Draw string Loop Fell Inseam Set Waistband Check wst bnd Cut & Unpick waistband Box-end Hemming bottom Button hole mrk loop placement Sew loops fuse loops and cut loops Bartack loops ( 12 BTACKS) Insert Drawstring & belt String Final Trim & checking Total SMV Manpower (Excluding QCs & Indirect MP) Target 100% 85% 80% 75% 70% 65%

2 2 2 2 2 2 2 2

0.2 0.4 0.4 0.4 0.40 0.40 0.30 0.40

300 150 150 150 150 150 200 150

240 120 120 120 120 120 160 120

SN SN Manual SN SN Manual Manual 3T o/l

1 2 2 2 2 2 2 2

A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32 A33 A34 A35 A36 A37 A38 A39 A40 A41 A42 A43 A44

1 1 1 1 1 2 2 2 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1

0.20 0.40 0.4 0.4 0.4 1.5 0.55 0.4 0.48 0.3 0.75 0.5 0.50 0.24 0.40 0.40 0.30 0.20 0.24 0.15 0.15 0.82 0.75 0.3 27.40 48.20

300 150 150 150 150 40 90 150 125 200 80 120 120 250 150 150 200 300 250 400 400 66 80 200

240 120 120 120 120 32 72 120 100 160 64 96 96 200 120 120 160 240 200 320 320 52 64 160

Manual 5 O/L FOA-2 Manual SN DN Lifter SN QC SN manual SNTS FOA-2 W/B FOLDER Manual Manual SN SN B/H SN Cut Loops M/C FUSING M/C BARTACK Manual QC Manpower

1 2 2 2 2 8 3 2 2 2 3 3 3 1 2 2 2 1 1 1 1 5 4 0 89 164

2 2 7

164 204 174 163 153 143 133

**

Coding Useful for Line Setp

Prepared By Vishnu Jayakumar