Course Name : Diploma in Instrumentation and Instrumentation & Control Course Code : IS/IC Semester : Sixth

Subject Title : Industrial Instrumentation (Elective-II) Subject Code : 9184 Teaching and Examination Scheme: Teaching Scheme TH 03 TU -PR 02 PAPER HRS. 03 TH 80 Examination Scheme TEST 20 PR -OR 25# TW 25@ TOTAL 150

Rationale: Number of components are used in chemical process industries for automation; both in the field and in the control room. It is essential for a diploma engineer to have a thorough knowledge of these components from calibration, testing and maintenance point of view. Automation is becoming increasingly important in all walks of life and has opened new prospects of job employment. The subject, classified as elective under Instrumentation covers all such automation applications, conventional and advanced sensors used for this purpose. The topic- Project engineering is also covered so that the diploma engineer does not feel handicapped while interpreting the documentation for new plant is done or if existing plant is to be expanded. Objectives: The Students will be able to: 1) Be able to identify various control system components and will be able to test and calibrate them. 2) Understand the automation requirements of chemical industries and construction industry in particular. 3) Be able to interpret process flow diagrams, will be able to prepare documents required in projects (New or Expansion)

Learning Structure:

Application

Test, calibrate and maintain various industrial components and advanced sensors used in automation. Also interpret and understand the documentation requirements of chemical process industry

Procedure

Draw the constructional diagram and observe the principle of operation of control components.

Study the characteristics of various sensors used in automation and study the process as a whole.

Prepare instrument index & specification sheet for instruments available in the lab

Concepts

Indicators, Recorders, Controllers, Totalizers, Scanners, DAS, AFR, Alarm annunciator, Motors, I to P Converter

IEDs, lighting, access control, energy monitoring, smoke and fire detection, utilities, electrical substations

P & I Diagram, documentation in project engineering

Facts

Process variables, Transducers, pneumatics, Electromagnetism

Energy equation, fire triangle, electrical substation layout

ISA symbols & conventions for process equipments and signals

Contents: Theory Chapter Name of the Topic Control System components 1.1 Indicators 1.2 Scanners 1.3 Data acquisition system 1.4 Recorders 1.5 Alarm annunciator 1.6 Totalizer 1.7 I to P converter 1.8 Air filter regulator 1.9 Intelligent Electronic Devices ( IED) 1.10 Servomotors AC and DC 1.11 Stepper motors- variable reluctance and permanent magnet type Applications in industry 2.1 Building- HVAC, lighting, access control, smoke and fire detection 2.2 Utilities- Boilers, chilling plants, air compressors 2.3 Energy monitoring and saving systems 2.4 Electrical substations 2.5 Control system for cement and steel industries Project engineering 3.1 Introduction to project engineering 3.2 P & I diagram 3.3 Specification sheet 3.4 Instrument index sheet 3.5 Documentation in project engineering Total Practical: Skills to be developed: Intellectual Skills: 1. Identify applications of equipment. 2. Preparation of project report. 3. Read drawings. Motor Skills: 1. Servo motor and Stepper motor settings. 2. Operate different instruments. List of Practical: 1) 2) 3) 4) 5) Study of scanner or indicator or controller operation. Know and operate Data Acquisition system. Operate Alarm annunciator under different conditions. Study of I to P converter. Operate Air Filter Regulator ( AFR) under different conditions and make comparative. study of the results Hours Marks

01

18

32

02

20

32

03

10

16

48

80

6) 7) 8)

9)

Operate AC/DC Servo Motor under different condition. Operate Stepper Motor. Visit to observe different control systems in Construction/Building Automation Site OR Electrical Substation OR Cement/ Steel Industry Prepare index and specification sheet of different instruments available in the laboratory.

Learning Resources: Books: Sr. No. 01 02 03 04 05 Author S. K. Singh B. G. Liptak Andrew Williams D Patranabis C. D.Johnson Title Industrial Instrumentation and Control Process Control Process Control Principles of Industrial Instrumentation Process Instrumentation Technology Publisher Tata Mc Graw Hill Chilton Book Company Tata Mcgraw Hill Tata Mcgraw Hill Prentice Hall India