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Abstract
In line with Petrofac Groups vision to become an industry leader in Asset Integrity Management, the group has developed a systematic approach to the management of Integrity Assurance to confirm that the physical asset and management systems meet Petrofac expectations. The process demonstrates management of Asset Integrity (AI) across all Petrofac-operated assets via the measurement of AI leading and lagging KPIs defined in the Asset Integrity Assurance traffic light Monthly Scorecard reporting tool. Corporate governance shall be achieved by measurement of assets performance against pre-defined metric designed to enable measurement of AI performance across the business. The KPIs are submitted monthly and discussed in detail at the Asset Integrity Review Board (AIRB), where focus is given on addressing Red Light KPIs. In addition, the KPIs are discussed quarterly at business unit executive management level. The KPIs enable high level reporting to senior management and assist each asset to focus on critical and high priority activities on day-to-day operational activities.
2. Align to SCE barrier model & segregate Plant, People and Process KPIs.
Safe Operation
Marine Integrity
SI001(a) Subsea Structures (Fixed) SI001(b) Subsea Structure (Floating) SI002 Topsides/Surface Structures SI003 Cranes & Mech. Handling Equip. SI004 Drilling Loadbearing Systems
MI001 Bilge , Ballast & Cargo Mgt. Systems MI002 Mooring Systems
PC001 Topside Pressure Systems & Tanks PC002 Rotating Equip. PC003 Pipelines and Risers System PC004 Relief System PC005 Well Containment PC006 Fired heaters PC008 Tanker Loading System PC009 Helicopter Refuel Equip. PC010 Wireline Equipment
IC001 HVAC (haz.) IC002 HVAC (Non haz.) IC003 Cert. Elect. Equip IC004 Inert Gas (Cargo) IC005 Earth Bonding IC006 Flare Purge System IC007 Inert Gas Blanket System IC008 Misc. Ign. Control IC009 Flare Tip Ign.
DS001 F & G Detection System DS002 Water in Condensate(Gas Dew Point) measurement.
PS001 Deluge PS002 Fire/Explosion Protection PS003FW Pumps PS004 Firewater Main PS005 Passive F.P. PS006 Gaseous F.P. System PS007 Fine Water Mist System PS008 Sprinklers PS009 Metocean Data Gathering System PS010 Power Management PS011 Fixed Foam Systems PS012 Manual Firefighting Equipment PS013 Nav. aids PS014 Coll. Avoid
ER001 Temp. Refuge/Muster Areas ER002 Escape/Evac. Routes ER003 Emerg/Esc. Lighting ER004 Comms System ER005 UPS ER006 Helicopter Facilities ER007 Emergency Power ER008 Open Haz. Drains
LS001 Personal Survival Equipment LS002 Rescue Facilities LS003 Lifeboats/ TEMPSC LS004 Tertiary Means of Escape
Barrier Model
SCE & Wells (Physical Plant) Barriers
PREVENT
Structural Integrity
PREVENT
Marine Integrity
Process Containment
PREVENT
CONTROL
Ignition Control
Detection Systems
DETECT
CONTROL
Protection Systems
MITIGATE
Shutdown Systems
RESCUE&RECOVERY
RESCUE&RECOVERY
Emergency Response
Life Saving
RELEASE
Expected operations
Asset Status
LOW
HIGH
4 5
KPI Narrative
Structured narrative. Asset provide a response to the 5Whys associated with each amber or red KPI. Asks best practise questions. Supports roll-out of best practise across all Petrofac assets globally and consistently. Answers: Is the asset in full control of recovery on this KPI?
KPI Trend
Shows time-trend on the KPI. Answers: Are we getting better or worse?
Revised KPIs
SCE (Physical Plant) Barriers
PREVENT
Structural Integrity
PREVENT
Marine Integrity
Process Containment
PREVENT
CONTROL
Ignition Control
Detection Systems
DETECT
CONTROL
Protection Systems
MITIGATE
Shutdown Systems
RESCUE&RECOVERY
RESCUE&RECOVERY
Emergency Response
Life Saving
1 2 3 4 5
Number of ORA's - "ORA Management Guidelines" (BMS-AG-I-1008) Impaired SCE's - "Management of Safety-critical Elements and Verification" (BMS-AA-X-0041) PMA Programme Compliance "Corporate Routine Maintenance Performance Reporting(BMS-HD-I-0084) Total SCE Maintenance Backlog "Corporate Routine Maintenance Performance Reporting" (BMS-HD-I-0084) Temporary Repairs on SCE Systems Outwith Authorised Time - "Operations Temporary Repair Procedure (BMS-AA-I-1000)
PREVENT
MITIGATE
Shutdown Systems
1 2 3 4
Well Valve and barrier failures "Asset Integrity Guideline - Wells" (PGC-BMS-PRO-X-1037) Well Annulus pressure anomalies "Asset Integrity Guideline - Wells" (PGC-BMS-PRO-X-1037) Well Overdue maintenance monitoring or testing "Asset Integrity Guideline - Wells" (PGC-BMS-PRO-X-1037) Well Dispensations "Asset Integrity Guideline - Wells" (PGC-BMS-PRO-X-1037)
Questions?