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Service Manual for BenQ: G610HDA P/N: 9H.L06LN.IXX Applicable for All Regions
Version: 001 Date:2008/12/24 Notice: - For RO to input specific Legal Requirement in specific NS regarding to responsibility and liability statements.
- Please check BenQs eSupport web site, http://esupport.benq.com, to ensure that you have the most recent version of this manual.
First Edition (July, 2008) Copyright BenQ Corporation 2008. All Right Reserved.
Content Index 1. About This Manual .............................................................................................................................................. 3 1.1 Trademark......................................................................................................................................................... 3 2. Precautions & Safety Notices ............................................................................................................................. 4 2.1 Safety Precaution ............................................................................................................................................. 4 2.2 Product Safety Notice ....................................................................................................................................... 4 2.3 Service Notes.................................................................................................................................................... 4 3. Product Overview................................................................................................................................................ 5 3.1 Power Supply.................................................................................................................................................... 5 3.2 Signal Interface ................................................................................................................................................. 5 3.3 Scan Range ...................................................................................................................................................... 6 3.4 Support Timings................................................................................................................................................ 6 3.5 Operational & Function Specification................................................................................................................ 9 3.6 LCD Characteristics........................................................................................................................................ 11 3.7 User Controls .................................................................................................................................................. 11 3.8 Mechanical Characteristics............................................................................................................................. 12 3.9 Pallet & Shipment ........................................................................................................................................... 13 4 Level 1 Cosmetic / Appearance / Alignment Service ......................................................................................... 13 4.1 Software / Firmware Upgrade Process........................................................................................................... 14 4.2 Alignment Procedure (for function adjustment) .............................................................................................. 14 5. Level 2 Disassembly/Assembly/Circuit Board/Standard Parts Replacement ................................................... 19 5.1 Exploded Diagram .......................................................................................................................................... 19 5.2 Assembly Block............................................................................................................................................... 20 5.3 Disassembly Block.......................................................................................................................................... 25 5.4 Block Diagram................................................................................................................................................. 29 5.5 Lay out ............................................................................................................................................................ 34 5.6 Trouble Shooting Guide .................................................................................................................................. 41 6. Dimension Drawing...48
1. About This Manual This manual contains information about maintenance and service of BenQ products. Use this manual to perform diagnostics tests, troubleshoot problems, and align the BenQ product. 1.1 Trademark
The following terms are trademarks of BenQ Corporation: BenQ Importance Only trained service personnel who are familiar with this BenQ Product shall perform service or maintenance to it. Before performing any maintenance or service, the engineer MUST read the Safety Note
2. Precautions & Safety Notices 2.1 Safety Precaution This monitor is manufactured and tested on a ground principle that a users safety comes first. However, improper used or installation may cause damage to the monitor as well as to the user. WARNINGS: This monitor should be operated only at the correct power sources indicated on the label on the rear of the monitor. If youre unsure of the power supply in you residence, consult your local dealer or Power Company. Do not try to repair the monitor by yourself, as it contains no user-serviceable parts. This monitor should only be repaired by a qualified technician. Do not remove the monitor cabinet. There is high-voltage parts inside that may cause electric shock to human bodies. Stop using the monitor if the cabinet is damaged. Have it checked by a service technician. Put your monitor only in a lean, cool, dry environment. If it gets wet, unplug the power cable immediately and consult your closed dealer. Always unplug the monitor before cleaning it. Clean the cabinet with a clean, dry cloth. Apply non-ammonia based cleaner onto the cloth, not directly onto the class screen. Do not place heavy objects on the monitor or power cord. 2.2 Product Safety Notice Many electrical and mechanical parts in this chassis have special safety visual inspections and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Before replacing any of these components read the parts list in this manual carefully. The use of substitute replacement parts, which do not have the same safety characteristics as specified in the parts list, may create shock, fire, or other hazards. 2.3 Service Notes When replacing parts or circuit boards, clamp the lead wires around terminals before soldering. Keep wires away from high voltage, high temperature components and sharp edges. Keep wires in their original position so as to reduce interference. Adjustment of this product please refers to the user manual.
3. Product Overview 3.1 Power Supply Items AC Input Voltage Range AC Input Current AC Frequency Range Inrush Current Regulator Efficiency Ripple and Noise Condition Universal input full range 100Vac 240Vac 100Vac 240Vac 120Vac,cold star,0C 240Vac,cold star,0C DC output full loading ---+5.2Vcc output VCC14.2V(13.5~16.3V) DC Output Voltage Power consumption Protection Power management Note2. Note4. For the normal loading test ,the output loading use typical current. Tested by DC loading side parallel with a 47uF/EC and 0.1uF/Ceramic , Capacitors and measured VCC5.2V(4.95~5.45V) without Audio 30A (max) 60A(max) 75% ---<150mV(Brightness is 100%); <250mV(Brightness is 0%.); 0.8A(typ.),1.0A(max) 0.8A(typ.),1.0A(max) 18W See Table-1 See Table-2 See Note 2 See Note4 Spec 100~240VAC /50~60Hz 1.0A(max) 0.5A(max) 50Hz 60Hz Note
band-width with DC-20MHz, the sine wave signal that the frequency is 1K Hz input when testing the ripple for the 5V of audio. 3.2 Signal Interface Input Connector Default Input Connector Video Cable Strain Relief Video Cable Connector DB-15 Pin out Video Signals Video Impedance Maximum PC Video Signal Maximum Mac Video Signal Sync Signals DDC 1/2B Sync Compatibility Video Compatibility Analog : D-sub 15 D-sub Equal to twice the weight of the monitor for five minutes Compliant DDC 2B / CI Video RGB (Analog): Separate 75 Ohms (Analog) 950 mV with no damage to monitor 1250 mV with no damage to monitor TTL Compliant with Revision 1.3 Separate Sync/Composite Sync Shall be compatible with all PC type computers, Macintosh computers, and after market video cards
Horizontal
30~63 KHz
Vertical
50~76Hz
3.4 Support Timings BenQ customer preset Tmings are as below: P: Preset Mode NP: Non Preset Mode FS: Fail Save Mode(show Out of Range, but still can see picture) O: Out of Range(only show Out of Range, without picture )
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Resolution 640x350 640x350 640x400 640x400 640x480 640x480 640x480 640x480 640x480 640x500 720x400 720x400 832x624 800x600 800x600 800x600 800x600 800x600 848x480 848x480 848x480 848x480 848x480 720x576
Pixel clock 25.18 31.5 25.18 31.5 30.24 25.17 31.5 31.5 36 25.25 28.32 35.5 57.27 36 40 50 49.5 56.25 33.75 31.5 37.52 39.25 41 32.71
H-sync 31.47 37.86 31.47 37.86 35 31.47 37.86 37.5 43.27 31 31.47 37.93 49.71 35.16 37.88 48.08 46.88 53.67 31.02 29.83 35 36.07 37.68 35.91
V-sync 70.09 85.08 70.09 85.08 66.67 59.94 72.81 75 85.01 57.76 70.08 85.04 74.53 56.25 60.32 72.19 75 85.06 60 59.66 70 72 74.77 59.95
H-Pol + + + + + + + + -
V-Pol + + + + + + + + + + + + + + + FS O FS O NP P FS FS O NP FS O FS NP P FS FS FS NP NP NP NP FS NP
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
1024x768-I 1024x768 1024x768 1024x768 1024x768 1024x768 1024x768 1152x720 1152x864 1152x864 1152x864 1152x870 1152x900 1152x900 1280x720 1280x720 1280x720 1280x768-R 1280x768 1280x768 1280x768 1280x800 1280x800 1280x800 1280x800 1280x800 1280x800 1280x960 1280x960 1280x1024 1280x1024 1280x1024 1280x1024 1280x1024 1280x1024 1280x1024
44.9 65 75 78.43 80 78.75 94.5 66.75 94.5 108 119.651 100 92.94 105.59 74.25 74.5 95.75 68.25 79.5 102.25 117.5 71 83.5 88.25 102.8 106.6 122.5 108 148.5 108 126.99 124.9 134.6 135 135.09 157.5
35.52 48.36 56.48 57.67 60.24 60.02 68.68 44.86 63.85 67.5 77.09 68.68 61.8 71.73 45 44.77 56.46 47.4 47.78 60.29 68.63 49.31 49.702 58.3 60.048 62.795 71.55 60 85.94 63.98 74.88 74.4 77.9 79.98 81.18 91.15
43.48 60 70.07 72 74.93 75.03 85 60 70.01 75 85 75.06 65.95 76.07 59.94 59.86 74.78 60 59.87 74.89 84.84 59.91 59.81 70 72 74.934 84.88 60 85 60.02 69.85 70 72 75.02 76.16 85.02
+ + + + + + + + + + + + + +
+ + + + + + + + + + + + + + + + + + + + + + + + + + +
FS P NP NP FS FS FS P FS FS FS FS FS FS P P FS P P FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS O
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
1360x768 1366x768 1400x1050-R 1400x1050 1400x1050 1400x1050 1440x900-R 1440x900 1440x900 1600X900 1600x1000-R 1600x1000 1600x1000 1600x1200-R 1600x1200 1600x1200 1600x1200 1600x1200 1600x1200 1680x1050-R 1680x1050 1680x1050 1600x1280 1792X1344 1792X1344 1856X1392 1856X1392 1800x1440 1920x1080-R 1920x1080 1920x1080 1920X1200-R5 1920X1200-R 1920X1200 1920X1200 1920X1440-R
85.5 85.5 101 121.75 156 179.5 88.75 106.5 136.75 97.75 108.5 132.25 169.25 130.25 162 175.5 189 202.5 229.5 119 146.25 187 171.75 203.25 257.75 217.25 277.5 218.25 138.5 173 148.5 127.75 154 193.25 245.25 184.75
47.71 47.71 64.74 65.32 82.28 93.88 55.496 55.935 70.6 59.75 61.648 62.14 78.356 74.01 75 81.25 87.5 93.75 106.25 64.67 65.29 82.306 79.5 83.57 105.29 86.485 109 89.4 66.587 67.158 67.5 61.418 74.04 74.56 94.04 88.822
60.01 59.79 59.95 59.98 74.87 84.96 59.901 59.887 75 55.54 59.91 59.87 74.83 59.92 60 65 70 75 85 59.88 59.95 75 59.9 59.9 75 59.934 74.918 59.9 59.934 59.963 60 49.974 59.95 59.89 74.93 59.9
+ + + + + + + + + + + + + + + + + +
+ + + + + + + + + + + + + + + + + + + + + + + + + + -
P P FS FS O O FS FS FS FS FS FS O FS O O O O O FS O O O O O O O O O O O FS O O O O
+ + + -
+ + + + +
O O O O O O O O
Remark : default mode : 1366x768 @ 60Hz 3.5 Operational & Function Specification 3.5.1 Video Performance * All Spec. of monitor need to warm up at lease 1hr Features Maximum resolution Back light system Actual Resolution display Pixel pitch Display area Contrast ratio/ Dynamic contrats ratio(typ) Brightness Response time (Tr +Tf ) NTSC ratio Viewing angle (H/V) Input interface Power management Plug & Play University AC power supply OSD language 1366x768 @ 60Hz 2 CCFLs WUXGA (1366x768) 0.252 (per one triad) x 0.252 344.23 (H) x 193.54 (V) For CMO Panel: 3501 (min.), 5001 (Typ.) DCR :7500:1(Min) 10000:1(typ) 210 nits (min) 250 nits (Typ)---For CMO Panel Specifications
AUO Panel: 8ms (Typ.) 16ms (Max.) 65% 45/45; 20/45 Analog (D-sub 15 pin) Compatible with Energy Star, DPMS VESA DDC2B / CI 100V 240VAC, 50Hz 60Hz 17 Languages (English / Francais / Deutsch / Italiano / Espanol / Polish / Czech / Hungarian / Serbo-croatian / Romanian / Netherlands / Russian / Swedish / Protuguese / Japanese / Chinese / S-Chinese)
3.5.2 Brightness Adjustable Range The test to verify specifications in this section shall be performed under the following standard conditions unless otherwise noted. 9
Temperature Test pattern Video Resolution Video input level Warm-up time Item
3.5.3 Environment Operating Temperature range Relative humidity Altitude Storage Temperature range Relative humidity Altitude 3.5.4 Speaker(NA) Speaker Input impedance Signal to noise ratio : 1.5W 12 X 2 : 10K ohm : 70 dB -20C to 60C 10% to 90% 0 to 40000 feet 0C to 40C 20% to 90% 0 to 10000 feet Specification
Frequency response range : 500Hz 20kHz Output power: 1.0 W + 1.0 W (Typical) @10%THD (Input sine wave signal:1KHz/0.7Vrms) 3.5.5 Electrostatic discharge Requirements Item Electrostatic Discharge Condition Spec Contact discharge : 4KV InnoLux SPEC Contact discharge : 8KV Air discharge : 8KV Air discharge : 15KV 10 D-sub cable pin need test 8KV Remark
3.5.6 Reliability Items MTBF CCFL Life time Condition 95% Confidence Luminance becomes 50% Spec 60,000 Hours 40,000 Hours at 7.5mA (min) Note1. Display an all white field at mid Brightness and Contrast settings. 3.5.7 Audio performance (NA) Items Speaker Input impedance Frequency response range Signal to noise ratio Output power 3.6 LCD Characteristics The physical definition &technology summary of LCD panel Supplier Model name Display Area Pixel Pitch Display Colors Number of Pixel Brightness Contrast Ratio CMO M156B1-L01 344.232 (H) x 193.536 (V) 0.252(H) x 0.252(V) 16.7M(6 Bit+Hi-FRC) 1,366(H) X 768(V), 210cd/m2 (Min.), 250cd/m2 (Typical) Min: 350:1 Typical: 500:1 Hor+: 45, Hor-:45 Viewing Angle Display Mode Frame rate Response Time Surface Treatment Lamp Outline Dimension 3.7 User Controls Users hardware control definition: Ver+: 20 ,Ver-:45(Typical, CR>10) Normally White 40~76Hz 8 ms (Typical), 16ms (Max.) Anti-glare type, Hardness 3H 2 CCFLs 363.8(W) x 215.9(H) x 14.3(D) (Typ) 1.5W 12 X 2 10K ohm 500Hz 20kHz 70 dB 1.0 W + 1.0 W (Typical) @10%THD (Input sine wave signal:1KHz/0.7Vrms) Specification Note1 Note
11
3.8 Mechanical Characteristics 3.8.1Dimension Item Bezel opening Monitor without stand Monitor with stand Carton Box(outside) Tilt and Swivel range 3.8.2 Weight Item Monitor (Net) Monitor with packing(Gross) condition Spec 2.350.5 Kg ( Net ) 3.350.5Kg( Gross / with packing ) OK Remark condition Lx W LWHmm LWHmm LWHmm Spec 377.8x300.95mm 377.8*55.35*240.12mm 377.8*146*300.95mm 442x116x354mm Tilt:-5~23degree Swivel: 0 degree OK NA Remark
3.8.3 Plastic Item Flammability Heat deflection to UV stability Resin Texture condition Spec 94-HB 80C Delta E<12 ABS GLOSS2000 MT10010 MT10020 OK 1.BEZEL: MT-11010 2. BACKCOVER: MT-11020 3. STAND BACK COVER: MT-11010 4. STAND FRONT COVER: MT-11010 5. FUNCTION KEY: MT-11010 6. LED LENS: MT-11010 7. CLIP: BenQ G900 8. HINGE COVERMT-11010 9.LOGO BACK COVERGLOSS2000 10. BASEMT-11010 Color BCS-Y7015A (Black) NA Remark
12
Material Compression strength Burst strength Stacked quantity 3.9 Pallet & Shipment 3.9.1 Container Specification
Stowing Type Containter
A Flute For Japan 250 KGF For Japan 19.4 KGF/cm2 For Japan 5 Layers
Quantity of (sets)
Pallet
(Every container)
20SEA
Pallet A: 120 Pallet B:X Pallet A: 120 Pallet B:X Pallet A: 72 Pallet B:X Pallet A: 72 Pallet B:X Pallet A: 112 Pallet B:X Pallet A: 112 Pallet B:X
Pallet A:12 Pallet B:X Pallet A:26 Pallet B:X Pallet A:12 Pallet B:X Pallet A:26 Pallet B:X Pallet A:12 Pallet B:X Pallet A:26 Pallet B:X
20AIR
40AIR
20SEA
40SEA
3.9.2 Carton Specification Product: Net Weight (Kg) Gross Weight(Kg) Dimension w/o Base LxWxH (mm) 2.350.5 Kg ( Net) 3.9.3 Package: Items Packaging Ink Shipping Carton Type Shipping Carton Handholds Length Height Width Gross Weight Units per Pallet Spec Refer to ME PACKING SPEC The ink shall not rub off after a suitable drying time One Piece Construction Yes 444mm 350mm 114mm 3.21kg+/-0.5 120sets / pallet A 13 3.350.5Kg 377.8*55.35*240.12mm Dimension w/ Base LxWxH (mm) 377.8*146*300.95mm
4 Level 1 Cosmetic / Appearance / Alignment Service 4.1 Software / Firmware Upgrade Process Upload firmware to Flash ROM via VGA Cable 1. Connect ISP board between monitor and PC as below configuration.
LCD Monitor
ISP Board
Insert to Parallel Port Port on PC Parallel
D-Sub
D-SUB
2. Select the Flash ROM type which is used in this monitor, then select the ISP button, and then choose corresponding firmware, and load them to Flash ROM. 4.2 Alignment Procedure (for function adjustment) 4.2.1 Preparation: 1. Setup input timing VESA to 1366*768@60Hz,32-Grays pattern. 2. Setup units and keep it warm up for at least 30 minutes. 4.2.2 Timing adjustment 1. Enter to factory mode setting area (by pressing "ENTER"+ "MENU" + "POWER" at the same time during power off). 2. Check the settings to following values: contrast =50; brightness=90; 3. Then turn off the monitor power. 4.2.3 Function key Definitions 4.2.3.1 Control buttons on the rear side of monitor
CONTROL KEY
KEYS FUNCTION A. When OSD displays, press [MENU] to return to previous level menu B. When OSD isnt shown on screen, press [MENU] to enter OSD interface C. Press [MENU] to enter Service Page When OSD isnt shown on screen in Service Page Mode A. When OSD displays, press [Enter] to perform function of menu icon that is highlight or enter next level menu
[MENU]
[Enter]
14
[], []
A. When MENU OSD displays, press these keys to change the contents of an adjustment item, or change an adjustment value B. When MENU OSD un-displays, press []Brightness and contrast. press [](down) to Show Picture Mode Menu. Power on or power off the monitor press [Auto] to perform auto-adjustment
[POWER] [Auto]
FUNCTION
MENU
DESCRIPTION Press[MENU], [Enter]& [POWER] at the same time, when Monitor is Power
FACTORY MODE
On OSD menu will be shown with F on the left top. Select F for entering factory mode. To Show & Change Picture Mode Menu To show the Brightness/Contrast Menu press [AUTO] to process, Auto Adjustment Press [MENU] + [POWER] to Enter Service Page Mode when power off Press [Enter] to change Input Source when OSD isnt Display.
Note: Picture Mode Standard <( Movie <( Dynamics <( Photo <( sRGB <( Standard Auto Power on/off function in service mode: Default is off, Monitor will remember the last status before AC off. And monitor would always be off while AC off->on in off mode. 4.2.4 OSD Control The On-Screen Display (OSD) shall be an easy to use icon based menu through keypad OSD buttons or remote control unit. The unit shall leave the factory with all OSD controls set to their default values.
First level
Fourth level -
Default 50 50 50 -
DISPLAY
15
Normal Bluish
90 50 3 Normal 100
PICTURE
Reset Color Dynamic Contrast *Dynamic Contrast Standard Movie Dynamics Sharpness Sharpness
**Picture Mode Photo PICTURE ADVANCED Senseye Demo sRGB (0-5) Full Sharpness Sharpness
1. When first time user 1360x768 signal come, MNT will automatically set it as Aspect. If user adjusts it as Full later, then MNT will
Display Mode
Aspect
memorize it when MNT turn on next time. 2. Other resolutions, remains Full as default 3. If user recall all setting, then all condition will back to item 1.
SYSTEM
Input
(D-sub/DVI) -worldwide version:17 languages (English/Franais/Deutsch/Italiano/Espanol/Po lish/Czech/Hungarian/Serbo-croatian/Romania n/Netherlands/Russian/Swedish/Protuguese) //) ) H. Position V. Position Display Time 16 (0~100) (0~100) (5, 10, 15, 20, 25, 30) 50 50 15
OSD Settings
Language
English
(ON/OFF) -
OFF ON
Press[MENU], [Enter]& [POWER] at the same time, when Monitor is Power On OSD menu will be shown with F on the left top. Select F for entering factory mode. AUTO Level: GAIN: OFFSET: C1-Blue: C2-Red: C3-Normal: C5-User: Lang type: Reset BL Hr: Return: Automatically calibrate chip ADC parameter by using chip internal DAC. ADC gain value ADC offset value Set color temperature 9300K Set color temperature 5800K Set color temperature 6500K Set user preferred color temperature 17 the time of backlight Escape from Factory menu.
Reset Total Hr: the total time when connect power 4.2.6After repair, to ensure the quality you should do the following test and adjustment Item Test OSD function Content 1.Signal is set as 1366768@60Hz under General-1 2.Checking whether each single function key and compound function key can be worked. 1. Set input mode to 1366768@60Hz Contrast Check 2. Set Pattern to 32 gray shades 3. Set brightness/contrast to the max. The brightest 4~8 shades brightness cannot be distinguished. 1. Do Auto Color Balance at 1366768@60Hz, 32gray shades 2. Measure color temperature, check it complies with the Color Temperature following temperature : 5800K x=0.326 +/- 0.02, y = 0.342+/-0.02 6500K x = 0.313 +/- 0.02, y = 0.329+/-0.02 9300K x = 0.283 +/- 0.02, y = 0.297+/-0.02 1. Use Chroma Pattern Generator to make sequence. Modes switching check VESA (640x480 800x600 1024x768 1366x768), and power saving signal,etc. 2. Confirm the above timing modes must be full screen and the picture must be normal. Chroma Signal Generator Chroma Signal Generator and color analyzer Chroma Signal Generator Equipment Chroma Signal Generator
17
3. LED is amber at power saving mode. VGA cable detector When VGA cable is not plugged, the monitor will work in power saving mode. 1. Mode: 1366768@60Hz Panel Flicker check 2. Set Brightness& contrast to default value 3. Do Auto Adjustment 4. Shut down PC to check whether theres glitter on the center of the picture. 1.Mode: 1366768@60Hz 2. Pattern: full white Power saving 3. Brightness: Max. 4. Contrast: Default 5. Check power consumption at each mode Chroma signal generator Chroma signal generator & PC Visual check Chroma Signal Generator
Table-1 Protection OPP(Over power protection) SCP(short circuit protection) Table-2 Status Power On Power Saving Power Off H-sy nc on off on off -V-syn c on on off off -Video active blanked blanked blanked -Power 18W < 1W < 1W < 1W < 0.5W LED Green Amber Amber Amber Off Condition nominal AC input with auto-recovery function Spec 30W ( min )
18
19
HINGE-COVER *1 STAND COVER-FRONT*1 STAND COVER-BACK*1 RUBBER*1 CLIP BLACK LE22B9*1 SCREW,P,CROSS,T.T-4*18,L E15P7*4 ASSY,BACK COVER *1 SUB-Assy,front cover , LE15P7 *1 FUNCTION KEY *1 LED LENS *1 LOGO *1 PCBA,KEYPAD BOARD,*1 BACK COVER *! LOGO BACK *1 BRACKET VESA, *4 LE15P7 LCD Monitor BASE *1 RUBBER *5
ASSY BEZEL *1
ASSY,CHASSIS, LE15P7*1
BOLT,#4-40x11.8,Ni *2
20
Assemble chassis
21
22
23
10
11
24
BASE *1 RUBBER *5 SUB-Assy,front cover , LE15P7 *1 FUNCTION KEY *1 LED LENS *1 LOGO *1 PCBA,KEYPAD BOARD,*1
HINGE-COVER *1 STAND COVER-FRONT*1 STAND COVER-BACK*1 RUBBER*1 CLIP BLACK LE22B9*1 SCREW,P,CROSS,T.T-4*18, LE15P7*4 PCBA I/F BOARD *1 SCREW,P, M3*6, *1 ASSY,BACK COVER *1 ASSY BEZEL *1
BACK COVER *! LOGO BACK *1 BRACKET VESA, *4 PCBA,P/I BOARD, *1 SCREW,P, M3*6, *4
ASSY CHASSIS,LE15P7
*1
BOLT,#4-40x11.8,Ni *2
25
26
27
10
11
12
28
Inverter Board
29
IF Board
Note 1 CO N--JWT-A2008WV 08P -1 CN101 8P 2.0mm 1 2 3 4 5 6 7 8 VCC5V VCC5V CCFL_ON/OFF BRIGHTNESS 5 VOLUME 5 MUTE 5 C101 100u/16V/NC R101 0 R0805 C104 0.1/16V Note 2 D101 SSM24APT/NC DIO--SMA 3 R173 Note 3 0/NC R0805 U102 AZ1117D-1.8V 3 VIN VOUT AD J PAD 2 4 R194 4K7/NC C103 22u/16V C 107
+3.3V
0.1/16V/N C
0.1/16V/N C
C106 0.1/16V
C 160
C 175
GND
Note 5 Note 4 GND ZD101 6V2/NC 10K ZD 107 6V2/N C C111 0.1/16V/NC 3 +3.3V VCC5V R103 10K R105 4K7 CCFL_ON/OFF GND Q103 PMBT3904 2 5 PANEL_ENABLE C112 1u/16V R108 47K R107 100K 3 1 VLCD VLCD 100u/16V R112 51/NC R0603 3 5
VCC_ESD
R102 10K
C 105
R109 100K
Q104 PMBT3904 2
GND
GND
GND
Note: 1. CN101 is no locked packgae for normal model.CN101 is locked packgae for special model(Dell). 2. D101 must be co-layed w ith R101 3. U101 must contain TO263, TO252 and SOT223 package 4. ZD101 must be co-layed w ith R113. ZD101 is used for ESD back drive.Reserved C111 for EMI issue. 5. See Table 1. 6. Reserved R111,R112,Q102 for panel pow er discharge.
Table 1
InnoLux
Document Number : COMMON TITLE :
DRAWN BY :
30
0.1/16V
C108 0.1/16V
Anxing
11 12 13 14 15
R 117
R 118
0/N C
R 119
Note 2 RB101 R0603 RB102 R0603 RB103 R0603 0 0 0 C116 10p/50V/NC C117 C118 10p/50V/NC 10p/50V/NC R122 R123 84R5 1% 84R5 1% 84R5 1% C119 0.1/16V C120 0.1/16V C121 0.1/16V VGA_DET D103 BAV99 1 2 D104 BAV99 1 2 D105 BAV99 1 Note 4 VCC_ESD R114 R115 R116 47 1% 47 1% 47 1% C113 0.1/16V C114 0.1/16V C115 0.1/16V RED+ 5
GREEN+ 5 BLUE+ 5
75 1%
75 1%
75 1%
REDGREENBLUE-
5 5 5
R 120
R 121
VGA_DET 5
Note 3 3 2
VCC5V
VGA5V
6V2
Z D 102
C122 0.1/16V
C123 0.1/16V/NC
C124 0.1/16V/NC
C125 0.1/16V/NC
R126 0/NC
2 D106 BAV70
C128 0.1/16V/NC
GND
GND
R128 4K7
R129 10K/NC
R130 1K/NC
8 7 6 5
1 2 3 4 GND
1K 1K
HSYNC VSY NC
5 5
2K2
2K2
6V2
6V2
6V2
6V2
Z D 103
Z D 104
Z D 105
Z D 106
C 129
R 135
GND
GND
R 136
C 130
InnoLux
Document Number :
Note: 1. R120 is reserved for Samsung model. 2. R0603 package for Bead. C116,C117,C118 are reserved for EMI or performance issue. 3. C122,C123,C124,C125 are reserved for ESD or EMI issue. 4. R126 is reserved for Samsung model. 5. C131,C132 are reserved for tuning performance issue.
Anxing
31
CN201 DVI-D_CON/NC VCC5V RX2RX2+ GND RX1RX1+ GND RX0RX0+ GND RXC+ RXCSCL SDA VS 5V GND HP RX4RX4+ GND RX3RX3+ RX5RX5+ 1 2 3 9 10 19 17 18 22 23 24 6 7 8 14 15 16 4 5 11 12 13 20 21 DVI_RX2DVI_RX2+ DVI_RX1DVI_RX1+ DVI_RX0DVI_RX0+ DVI_RXC+ DVI_RXCDVI_SCL DVI_SDA R201 R202 R203 R204 R205 R206 R207 R208 10/NC 10/NC 10/NC 10/NC 10/NC 10/NC 10/NC 10/NC RX2RX2+ RX1RX1+ RX0RX0+ RXC+ RXC5 5 5 5 5 5 5 5 R209 R210 Note 1 1 R215 0/NC 2 D201 C201 BAV70/NC 0.1/16V/NC 3 R211 R212 R213 4K7/NC 10K/NC 4K7/NC R214 1K/NC 100/NC 100/NC 8 7 6 5 U201 AT24C02BN/NC VCC WP SCL SDA A0 A1 A2 GND DVI5V
1 2 3 4
DVI_DET HPD_DVI
GND
D202 BAV99/NC 1
D204 BAV99/NC 1 2
D206 BAV99/NC 1 2
D208 BAV99/NC 1 2
Note 2 DVI5V DVI5V C 21 03 .1/16V/N C HPD_DVI 3 R217 10K/NC R218 100/NC R219 4K7/NC
C 202 .1/16V/N C
Z D 201 6V2/N C
Z D 203 6V2/N C
D203 BAV99/NC 1 2
D205 BAV99/NC 1 2
D207 BAV99/NC 1 2
D209 BAV99/NC 1
Z D 204 6V2/N C
C203 0.1/16V/NC 3
C205 0.1/16V/NC 3
C207 0.1/16V/NC 3
C209 0.1/16V/NC 3
C211 0.1/16V/NC
Z D 202
VCC_ESD
Q201/NC PMBT3904 2
HPD_CTRL 5
C204 0.1/16V/NC
C206 0.1/16V/NC
C208 0.1/16V/NC
C210 0.1/16V/NC
HDCP Function
GND
GND
InnoLux
Document Number :
Note: 1. R215 is reserved for Samsung model. 2. HPD_CTRL connect to opendrain. See table 2
Table 2
DATE : SHEET 4
DRAWN BY :
Anxing
32
Note 1 See Table 3 1 2 D107 BAV70 R139 4K7 +3.3V R141 2 0/NC R 175 R 178 R 179 R 180 3 Q110 PMBT3906 1 R140 10K 10K 4K7 MCU_VCC +3.3V + C133 10u/16V C134 0.1/16V D108 SN4148 MCU_VCC 2 3 Q109 PMBT3906 1 Table 3 +3.3V FB104 600
R3.3DVCC
R1.8DVCC
1.8AVCC
DVI5V VGA5V
No Connection
+3.3V MCU_VCC 4K7 4K7 4K7 10K
D107,D108,Q109,R137,Q110,R140
+ C145 22u/16V
C146 0.1/16V
C142 + 10u/16V
+ C143 10u/16V
C144 0.1/16V
GND
GND
GND +3.3V
10K/N C
10K/N C
4K7/N C
10K
10K
GND MCU_RESET
R181
4K 7/N C
PANEL_ENABLE 2
10K
R 144
R 145
R 146
R 147
R 148
R 153
R 226
R 221
R 222
GND Note 2
U202 AT24C04N/NC R223 R224 8 7 100/NC 6 100/NC 5 VCC WP SCL SDA A0 A1 A2 GND 1 2 3 4
C214 0.1/16V/NC
MCU_VCC
R150 2K2
MCU_RESET
2 2 4
R 187
R 220
R 184
R 182
R151 47K
C164 1u/16V
5 8 9 10 11 12 13 14
ASCL/P3.0/RXD ASDA/P3.1/TXD
U108 RTD2122
R 183
R149 47K
R152 47K
Q105 PMBT3904
R154 R155
4K7 1K/NC
44 45 46 47 48 1 2 3
R ST VC C
+3.3V
NC NC NC NC
32 31 30 29
1K
4K7
4K7
4K7
10K
GND
2 GND
V SS
NC NC
NC NC NC NC
XO XI
R159
1K
DVI_DET 4 VGA_DET 3 ADC_KEY2 ADC_KEY1 CCFL_ENABLE 2 RXO0RXO0+ RXO1RXO1+ RXO2RXO2+ RXOCRXOC+ RXO3RXO3+ RXE0RXE0+ RXE1RXE1+ RXE2RXE2+ RXECRXEC+ RXE3RXE3+ LPIN6 LPIN5 CN107 FFC-CON/NC 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 C ON --H R -200PHD 2X15ST
C141 10p/50V/NC
R190 10K
15 16
17
1 R162 10K/NC
18 19 42 43
6 7
LED_B
R164 R0603
100/NC GND R 137 R 138 U106 AT24C04N VCC WP SCL SDA A0 A1 A2 GND
C140 0.1/16V 8 7 6 5 1 2 3 4
VCC5V R177 10K 1 R166 10K 4 R167 R0603 100/NC 4 LED_A_C RTD_SD3/SDI RTD_SCLK DDC_SDA_DVI DDC_SCL_DVI CRYSTAR_OUT R171 R172 27 27
GND
R142 R143
100 100
GND GND
Note 7 See Table 4 GN D R197 R198 RXO0RXO0+ RXO0RXO0+ RXO1RXO1+ 36 35 34 33 32 31 30 29 28 27 26 25 RXO1RXO1+ RXO2RXO2+ RXOCRXOC+ RXO3RXO3+ RXE0RXE0+ RXE1RXE1+ GND VLCD RXO2RXO2+ RXOCRXOC+ RXO3RXO3+ 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0/NC
VLCD
LED_A
VCC5V R3.3DVCC R176 10K 1 R169 10K R3.3DVCC R185 C135 0.1/16V Note 4 OTHER_KEY ENTER&PLUS EXIT/MINUS LED_BLUE/OTHER_KEY LED_AMBER LED_GREEN POWER 5P35V 5P35V 5P35V C 167 0.1/16V C 168 0.1/16V C 169 0.1/16V C 170 0.1/16V C 171 0.1/16V C 172 0.1/16V C 173 0.1/16V 4 4 KEY 1 ADC_KEY1 ADC_KEY2 LED_B LED_A LED_G KEY 2 GND 4 4 4 4 3 3 RX1+ RX1Rx0+ RX0RXC+ RXCVSYNC HSYNC GND 3 3 GND BLUEBLUE+ RTD_BRTD_B+ 1K REXT RX1P RX1N RX0P RX0N RXCP RXCN 1 2 3 4 5 6 7 8 9 10 11 12 LED_G_C 4 4 RX2+ RX2RX2P RX2N 48 47 46 45 44 43 42 41
DGND2
40
39
38
T XO0-
D D C SC L/PW M 0
VC LK/R X2P
D D C SD A/PW M 1/IR Q
LED_G Note 6
R170 R0603
100/NC
T M D S_VD D
V 0/R X2N
T XO0+
SC L
SD A
VC C K
XIN
PGN D
37
Q108 PMBT3906
V1/REXT V2/RX1P V3/RX1N V4/RX0P V5/RX0N V6/RXCP V7/RXCN AVS AHS ADC_GND BB+
TXO1TXO1+ TXO2TXO2+
U105 RTD2035L-GR
IC--QFN48
EP101
EP102
EP103
To Keypad Board
AD C _VD D
FFC-CON C ON--PI-AL230C
RL114
0/NC R0603
G+
R 174
Note: 1. R138 is reserved for internal EEPROM 2. MCU_VCC use 3.3V 3. LED blue driving circuit is reserved for BenQ model. 4. Bypass capacitor C167,C168,C169,C170,C171,C172,C173 are for ESD and EMI issue. ESD component EP101,EP102,EP103 are for GPIO direct driving LED. 5. RL111,RL112,RL113 are reserved for some panel spec. 6.CN103 &CN104 are no lockedpackgae for normal model. CN103 &CN104 are locked packgae for special model(Dell).
Table 4
13
14
15
16
R+
G-
R-
17
18
19
20
21
22
23 R XE2+
R XE3+
BJ T _B
R XE3-
R XE2-
D GN D 1
24
InnoLux
Document Number : RTD2545 TITLE : SCALER
1K
DATE : SHEET 5
DRAWN BY :
GND
33
34
35
36
37
5.4 Circuit operation theory 5.4.1.Low voltage to high voltage circuit 14VDC provides the power for IC501; the control signals Brightness and ON/OFF come from I/F board. ON/OFF signal connect to R502 to Q502 to Q501to control pin4 of IC501 and makes IC501 enable. Brightness signal connect to pin8 of IC501 and regulates the panel brightness, delaying time circuit is setting by the IC501 internal , C510 is used to dump noise. The operation frequency is determined by the external Resistor R505 and Capacitor C504, connected to pin13 of IC501. burst mode regulated dimming, C503 is used for soft start and compensation, C510, C511 are used for dump noise. The output drives, include DRV1, DRV2 (pins11,14 respectively) output square pulses to drive two MOSFET U501, , and each of two U501, ,is consist of dual N channel MOSFET. U501, work as half-bridge topology, it is high efficient, PWM switching. During start up, R512,R514 senses the voltage at the transformer secondary. When OVP reaches Vense 12V Level, the output voltage is regulated. If no current is sensed approximately 2seconds IC501 shut off. The current flowing through CCFL is sensed and regulated through sense resistor R515, R516,R517,R518. The feedback voltage connected to Pin2 Pin3 (ISEN), then compared with a reference voltage (1.15V) via a current amplifier, resulting in PWM drive outputs to half-bridge switches. 5.4.2 Power board diagram: Operation theory AC Current Input Circuit P801 is a connector for connecting AC Power. F801 is a fuse to protect all the circuit. AC input voltage is from 90V to 264V. R801 R802and R803 joined between two inputting main circuit to prevent man from shock. L801 is used to clear up low frequency wave. C801 and C802 are used to discharge the waves that L801 produced. High frequency waves are damped by C801 and C802. D801 is a rectifier which composed of 4 build-in diodes, it inverts AC to DC. High Voltage to Low Voltage Control Circuit C804 is used to smooth the waveform from rectifier. IC802 is a highly integrated PWM controller, which control the power MOSFET Q804. When rectified DC high voltage is applied to the DRAIN pin during start-up, the MOSFET is off initially, when the voltage VCC reaches the threshold level 11V,IC 802 start up and create a PWM signal to control the power MOSFET, then energy is transferred to secondary terminal through the transformer T801,the auxiliary voltage 15V and the output voltage 5V/14V be created ,the auxiliary voltage supply a continue current to IC802,the level of output voltage is feedback to FB pin of IC802 through IC801 and IC801 witch control the duty of the PWM signal, then all the convert circuit go to a stable operating station. Only the input AC voltage over the threshold level approximately 70V AC, the switch can supply a continue current to IC802;R815,R816 Is a over line current protection circuit witch limited the input power under approximately 55W. the current will create a high voltage for CS of IC802 and made IC802 off the PWM waveform; the high voltage spike created by transformers primary winding during the transistor turn off will be consumed through D802 R807,R808 R838 R839and C806, This will prevent MOSFET Q804 being damaged under large current impulse and voltage spike. 38
DC_5V and DC_14V Output Circuit For DC 5V, D807 is used to rectify the inducted current. R817 and C815 are used to store energy when current is reversed. The parts including C818,C820, and L803 are used to smooth the current waves. For DC 14V, D805 is used to rectify the inducted current. R816 and C814 are used to store energy when current is reversed. The parts including C816,C501 are used to smooth the current waves. Feedback Circuit Pin R of IC803 is supplied 2.5V stable voltage. It is connected to 5V and 14V output through R824 R823 and R830. R824 R823 and R825 are output sampling resistor. When the sampling voltage more than 2.5V or less than 2.5V, feedback current of IC802 will change, this can change the voltage from transformer T801. 5.5 RGB CAPTURE - Signal RED,GREEN,BLUE input through CN102 #1,#2,#3, Stop DC via R114&C113, R115&C114 and R116&C115 and then enter into U105 (scaler) analog input terminal #16,#14,#12, and then scaler deals with signal internally. - Signal DDC_SCL (series clock) inputs via CN102#15, and then passes through R131, goes into U108#5. - Signal DDC_SDA (series data) inputs via CN102#12, and then passes through R132, goes into U108 #8. - Signal TTL vertical sync. (Vsync) inputs via CN102 #14, and then clamped by ZD105 Zener, passes through R134, and then goes into IC U105 (scaler) #8. - Signal TTL horizontal sync. (Hsync) inputs via CN102 #13, and then clamped by ZD104 Zener, passes through FB101,R133, and then goes into IC U105 (scaler) #9. - CN102#5 is defined as cable detect pin, this detector realize passes through R184 Pull high, go into U108#24. 5.5.1 Buttons Control - Button Power in right of bezel connects to U108 #9 through R156, via CN104#8. - Button UP DOWN MENU ENTER in the bottom of bezel connects to U108 #21,#22, through R188,R189 via CN104 #2,#3 - U106 is an EEPROM IC which memory OSD setting and save the value adjusted by user. - LED Indicator on Front Bezel a. When press button power, U108#48 sends out a low potential, flow to CN104 #7 on keypad, LED Green ON. b. When in Suspend mode, U108 #1 sends out a low potential, flows to CN104 #5 on keypad, LED Amber ON. 5.5.2 REALTEK CHIP U105 (scaler) &U108(MCU) - U105 (RTD2035L) #29~#38 output 8 bit LVDS digital data to panel control circuit through CN105. - U108 (RTD2122L ) #44 outputs Brightness PWM signals to control CCFL brightness. 39
- U108 (RTD2122L ) #39 output PANEL_ENABLE to make Q104 conducted, and then make Q101 conducted, +5V flow to CN105#1~#5 as Panel VDD . - U108 (RTD2122L ) #20 output CCFL_ON/OFF H and L potential to control Inverter on/off. Please refer to RTD2035L&RTD2122L Pins Assignments table as follow:
48 47 46 45 44 43 42 41 40 39 38 TXO037 TXO0+
DDCSDA/PWM1/IRQ
SDA
VCLK/RX2P
DDCSCL/PWM0
VCCK
SCL
XIN
V0/RX2N
TMDS_VDD
PGND
4 41
V1/REXT V2/RX1P V3/RX1N V4/RX0P V5/RX0N V6/RXCP V7/RXCN AVS AHS ADC_GND BB+
TXO1TXO1+ TXO2TXO2+
2 3 4 5 6 7 8 9 10 11 12
35 34 33 32 31 30 29 28 27 26 25
U105 RTD2035L-GR
IC--QFN48
44 45 46 47 48 1 2 3 5 8 9 10 11 12 13 14
RST VCC
36
40 39 38 37 36 35 34 33
ASCL/P3.0/RXD ASDA/P3.1/TXD
U108 RTD2122
32 31 30 29 28 27 26 25 24 23 22 21 20
ADC_VDD
TXE3+
TXE2+
BJT_B
PGND
VCCK
TXE3-
TXE2-
VSS
TXE1+
NC NC
G+
R+
G-
R-
15 16
17
13
14
15
16
17
18
19
20
21
22
23
24
5.5.3
Regulator Circuit
- +5V is from switching mode power supply for Panel used. - +3.3V generates from +5V through C101 filtering and U101 which is output +3.3V LDO for U102 and U105 used. - +1.8V generates from +3.3V through C102 filtering and U102 which is output +1.8V LDO.
40
18 19 42 43
6 7
NC NC NC NC
XO XI
5.6 Trouble Shooting Guide Inverter trouble shooting 1. Backlight cant be turned on No raster? Yes LED Green? Yes Backlight cant be turned on. Yes No Check power supply
Yes Is there high-level voltage on pin4 of IC501? Yes No Are connected rightly CN501, CN502? Connecting the output connector again Yes No Yes Is Ok IC501? U501 fail No Is Ok R502? Yes Check I/F board
No
R502 open
Is there instantaneously pulse wave on pin1, pin11, pin14 of IC501 at the moment of restart?
IC501 fail
T501 fail
END
41
END
42
3. Unstable Power
Unstable power
Check SCREW4*8 *2
ChangeD803
END
43
4. Black Screen
Black Screen
OK
NG Power Fail
OK
NG Check U101,U102
OK
NG
Check: X101
OK
Check CCFL
OK Inverter Fail
of U108
44
5. White Screen
White Screen
NG Workmanship
NG LVDS Cable NG
OK
OK
OK Panel Fail
NG
NG
OK
END
45
6. Bad Screen
Bad Screen
NG Workmanship
NG LVDS Cable NG
NG
Check: X101
OK
END
46
6. Dimension Drawing
47