Documente Academic
Documente Profesional
Documente Cultură
Duration 3 months Eligibility Degree / Diploma (Mechanical engineers, Production engineers) PGDAM trans!orms Mechanical Engineers into Multi"s#illed $echnical Pro!essionals%
$his course is aimed at trans!orming Mechanical Engineers into Multi"s#illed $echnical Pro!essionals ha&ing hands on e'perience on &arious aspects o! most (idely used modern manu!acturing systems% The course is a unique blend of Mechanical systems, Instrumentation systems, Control sytems (PLC and SCADA), and ydraulic and Pnuematic systems! $he course content is de&eloped based on the strong demand !rom the industry !or multi"s#illed mechanical engineers% Generally college curriculum emphasi)es on theoretical aspects o! engineering sub*ects only% +or e&ery theory there is a practical side% At proli!ic (e impart training on the practical side% Ac,uiring practical #no(ledge enhances *ob opportunities and chances o! higher emoluments than a person (ithout practical side #no(ledge% A!ter completion o! the course, students (ill be !amiliar (ith modern mechanical e,uipment/systems employed in the industry and (ill ha&e strong demand !rom manu!acturing companies !or enhancing producti&ity and e!!iciency o! their plant operations% tudents (ill be pro&ided lucrati&e placement in &arious -EMs/ er&ice pro&iders and manu!acturing companies in &arious sectors% $hey (ill rise !ast in the hierarchy due to superior multi disciplinary s#ills% $hey can then mo&e abroad or shi!t into senior le&el positions in maintenance, production or ,uality !unctions o! &arious organi)ations% Thanks & Regards
!ounsellor Proli"ic Systems and Technologies Pvt #td An Altanmiya Group ($u%ait) !ompany &o'()* Ground +loor Madavana Panangad $ochi,-./ (*-
!ourse Modules0
Pumps .entri!ugal .ompressor /eciprocating and cre( DG et Gear 0o'es +ans and 0lo(ers 0earings Alignment o! sha!ts $heory and practice 1ydraulic and Pneumatic systems Ad&anced Mechatronic ystems 2nstrumentation basics (PGDAMS) Post Graduate Diploma in Advanced Mechanical Systems (PGDAMS) 9:T6 5 months; Rs' /. ***3, , paya<le in 5 instalments
100% PLACEMENT
3 hours a day , Monday thro3 +riday ($imings4 0atch 5 4 56%36 am to 5%36 pm7 0atch 8 4 8%36 pm to 9%36 pm7 0atch 3 4 :%66 pm to ;%36 pm) <ee#"end batches are also a&ailable%
Syllabus
Pumps
Defining pumping systems Most important characteristics of a pumping system Types of pumps Positive Displacement family tree asic !ifference "et#een Centrifugal an! PD pumps
$otary pumps Mar%et applications an! &election of Pumps Applications of PD pumps 'eneral gui!elines for pump selection Pump characteristics v(s mar%et applications Application ) *igh +iscosity, Lo# an! varia"le viscosity Application ) Lo# shear pumping, &oli!s han!ling capa"ility Application ) Multi-phase flo# Process Con!ition ) *igh pressure Process Con!ition ) Lo# flo#, Efficiency Process Con!ition- Com"ination of high pressure ( lo# flo# an! efficiency Process Con!ition - .lo# control Environmental system re/uirements Centrifugal Pump
asics0
Types of impellers an! #earing rings &eal cham"er an! stuffing "o3es A3ial thrust in single an! multi stage pumps0 *y!raulic "alancing !evices &hafts an! shaft sleeves earings
Defining &uction *ea! Capacity, 4nput horsepo#er, output horsepo#er, Efficiency Pressure *ea! v(s Pressure Effect of specific gravity on *ea! 5inetic energy &pecific gravity an! pump performance Effect of flui! velocity 'auge height correction 6hat is TD* an! T* Pump Performance parameters
*ea!-.lo# characteristics Po#er-.lo# characteristics Pump Efficiency Efficiency v(s .lo# Net Positive &uction *ea! 1NP&*2 an! its Characteristics NP&* an! Cavitation Cavitation process Cavitation !amage Preferre! operating range of a centrifugal pump Allo#a"le operating range Pump characteristic curves Effect of $PM &ystem curves &ystem *ea! Energy re/uirements to lift the flui! Po#er re/uire! to lift the flui! &ources of .riction Parameters influencing frictional losses &tan!ar! Pipe *ea! Loss Ta"les Calculating frictional losses .rictional loss coefficients Pipe lengths an! associate! *ea!s
Types of &ystem Curves &ystem Curve ) No control valve &ystem Curve ) 6ith control valve Parallel pumps Parallel pumping system Parallel pumping system ) Lo# friction Parallel pumping ) Mismatche! pumps &eries pumping Pump vi"ration Ne# generation pump e3ample *o# pumps get !amage! ) 10 6ays Monitoring an! Pre!icting Centrifugal Pump performance 4f the pump !oes not !eliver enough #ater 4f the pump !oes not !eliver enough pressure 4f the pump !oes not prime properly 4f the pump is !ra#ing too much amperage Monitoring 6et en! of the pump Monitoring &tuffing "o3 an! &eal area Monitoring earing case Pre!icting pump performance Preventive maintenance Preventing "earing an! seal failures
'oo! maintenance practices for seals an! "earings $ecommen!e! !aily preventive maintenance chec%s for centrifugal pumps an! !rives $ecommen!e! monthly an! 7 monthly preventive maintenance chec%s for centrifugal pumps an! !rives $ecommen!e! yearly preventive maintenance chec%s for centrifugal pumps an! !rives Trou"le shooting of centrifugal pumps The pump is hoo%e! up to the piping an! it is running The pump is still hoo%e! up to the piping, "ut it is not running The pump has "een ta%en into the #or%shop, "ut has not yet "een !isassem"le! an! you #ill "e present at the !isassem"ly The pump has "een !isassem"le!0 8ou #ere not present, "ut the parts are availa"le for your inspection Trou"leshooting four possi"ilities of ru" or #ear mar%s Centrifugal pumps ) Trou"leshooting gui!e Trou"le shooting of $eciprocating Pumps Pump storage tips Alignments Techni/ues 6hat is coupling alignment9 Types of coupling Co-linearity Types of Misalignment :ffset, or Parallel Angular Measurement Conventions Pre-alignment &teps Alignment Tolerances
Thermal 'ro#th Targets Not correcting for soft foot Not roughing in ;sage of shims Not controlling "ac%lash or un#ante! movement 4ncorrect se/uence of moves < steps of alignment Angular misalignment in the +ertical Plane Parallel :ffset in the +ertical Plane Angular misalignment in the *ori=ontal Plane Parallel :ffset in the *ori=ontal Plane Things to #atch if alignment still !oes not happen A fe# helpful tips Pump mounting .oun!ations *ouse%eeping pa!s 4nertia "ases ase plate selection .oun!ation preparation ase plate installation
*o# to start a pump Pump rotation Motor &olo Couplings :ther &tartup Consi!erations Pump &tart up .inal +i"ration Acceptance Chec%list
Compressors
> gol!en rules of Compresse! Air usage Compresse! air system ) &upply si!e an! Deman! si!e Compresse! air ) :ne of the most e3pensive utilities on the shop floor 4nappropriate use of compresse! air :pen "lo#ing &parging, Aspirating, Atomi=ing Pa!!ing +acuum generation *an! "lo#ing ;nregulate! En! use A"an!one! e/uipment Potential for energy saving :vervie# of su"-systems an! su"-components of a compressor system 4nta%e Air .ilters
Compresse! Air .ilters 6hy compressor cooling is re/uire! 4nter stage coolers After coolers &eparators 6hy air !rying is essential Air Dryers Deli/uescent air !ryers $efrigerate! Air Dryers Moisture !rain traps Air receiver Lu"rication *eat recovery Air !istri"ution system Types of compressors Choice of compressors $eciprocating compressor &ingle acting air coole! Dou"le acting #ater coole! $otary compressor &ingle stage
? stage
Compressor Prime Movers Comparison of compressors Capacity of a compressor Calculating compressor efficiency 4sothermal efficiency +olumetric efficiency Lea%s Defining an! Auantifying lea%age ho# to calculate lea%age Cost of lea%age Lea% !etection ;ltrasonic lea% !etection *o# to stop lea%s Compresse! air system performance opportunity roa!map Air /uality Air /uantity Loa! profile &ystem pressure
Pressure !rop an! controlling system pressure 6hat causes pressure !rop 9 Minimi=ing pressure !rop Measurements necessary for pressure profiling a compresse! air system &ta"ili=ing system pressure 4mportance of Primary an! &econ!ary &torage De!icate! compressors Control strategy Matching Deman! an! &upply &ystem controls Multiple compressor controls Pressure(.lo# controllers +aria"le loa!s Ensuring efficiency of compresse! air en!-use applications *eat recovery an! compresse! air systems Air coole!, rotary scre# compressors 6ater coole! compressors Calculating cost of compresse! po#er The B step action plan to analyse an! improve compresse! air system Tools nee!e! for monitoring an! "ase-lining compresse! air system ;sing Po#er, Pressure, an! .lo# to "ase-line &ystem Performance an! Energy Consumption Maintaining air compressors
Air treatment e/uipment Automatic traps Point-of-use filters, regulators, lu"ricators &hutting !o#n for maintenance $outine maintenance practices for various perio!ic fre/uency Energy saving i!eas for compressor air system Energy saving concept ) ;sage of +.D $ea!ing nomenclature of compressors Types of valves Plate type .inger type Loa!ing an! ;nloa!ing characteristics of compressors Types of unloa!ing !evices Types of Drainage systems Mounting *ori=ontal +ertical Type of lu"rication &oft :utsi!e Non lu"ricate! compressor .oun!ation Con!ition monitoring Temp analysis +i"ration analysis Alignment analysis ) a3ial an! ra!ial 1laser "ase!2
&tarting of gear "o3 system Analysing gear "o3 failure Lu"rication #ith various oils Maintenance sche!ules of gear "o3es Con!ition monitoring earing temp +i"ration ac% lash chec%ing Amps current to chec% loa! on the motor Thermography
Metho!s to re!uce air flo# Pre!ictive an! preventive maintenance Con!ition monitoring techni/ues
Bearings
Types of "earings &election of "earings earing nomenclature an! terminology
Types an! techni/ues use! for Mounting an! !ismounting of "earings 4n!ustrial practices for earing Care &afety !uring "earing mounting DoCs an! DonCts of "earing usage an! han!ling Lu"rication of "earings earing life cycle
Alignment of shafts Alignment of "elt !riven system $ules of thum" an! tips
D G Set
4ntro!uction 6hy Diesel 'enerator is re/uire! Type of !iesel generator Parts of !iesel generators &tarting proce!ure of a !iesel generator Pre-starting chec%s
*o# to start D' set After starting chec%s $unning parameters &topping Protection !evices &topping proce!ure for a D' set Trou"le !etection an! trou"le shooting 6hy maintenance routine is re/uire!0 Maintenance routine of !iesel generator set 4ll effects of un!er loa! running of a Diesel generator 'enerator glossary Preventive maintenance, shut !o#n maintenance of D' sets Con!ition monitoring of D' sets
Hydraulic systems
.un!amentals of hy!raulicsD asics of #ater an! oil hy!raulics *y!raulic system accessoriesD $eservoirs, filters, coolers, 4nstrumentation an! accumulators Principle construction an! #or%ing of components *y!raulic pumpsD Pump "asics, centrifugal E positive !isplacement pumps Pressure controlD relief, re!ucing, regulating valves .lo# controlD .C+, .lo# !ivi!ers, non-return valves ActuatorsD Linear actuators, hy!raulic motors, *y!raulic !rives0 Direction control valvesD Direct operate!, pilot operate! 4&: sym"ol, circuit !esign an! hy!raulic circuit rea!ing Performance evaluation an! testing of *y!raulic pumps, $elief E DC valves Principle of solenoi! valves 6or%ing principles of proportional valves an! servo valves 4ntro!uction of cartri!ge valves 1if re/uire!2 4nterpretation an! !iscussions of electro-hy!raulic circuits in plant machinery Mill hy!raulic systems Material han!ling system Proportional varia"le pump control system *y!raulic !rives E controls 'eneral trou"leshooting an! maintenance
Pneumatic systems
Theories of compresse! air :peration E function of air components Design E !ra#ing of air sym"ols &imulation of movement phases E function phases Dra#ing air circuits accor!ing to stan!ar!s
Pneumatic logic Dryers, air receivers Compressors Pneumatic actuators Air !istri"ution systems Directional valves .lo# valves Control systems #ith vacuum component .ault-fin!ing E trou"le shooting of compresse! air control circuits 'ui!elines for in!ustrial safety
M:+E "loc% application Programming instructions arithmetic an! logical Timer loc%s programming Counter loc% programming .ile han!ling Comment functions ;ploa!, !o#nloa!, Monitoring of programs Programming instructions arithmetic an! logical A!vance! instructions Documenting the pro@ects .orcing 4(P E :(P, Monitoring ( Mo!ifying !ata ta"le values Trou"leshooting an! fault !iagnostics of PLC *ar!#are fault !etection $eplacing the faulty mo!ules .ault !etection using $& Logi3
SCADA So&tware
6hat is &CADA ( *M4 Applications of &CADA ( *M40 4nfo a"out lea!ing &CADA companies Types of &CADA pac%ages Licensing pattern Creating a ne# &CADA application !evelopment Creating Data"ase of Tags Creating 6in!o#s ( Mimic pages Creating an! E!iting graphic !isplay Animating the o"@ects Creating $eal-time an! *istorical Tren!s Creating Alarm an! Events 6riting scripts &ecurities Communication techni/ue use! #ith &CADA ( *M4 system Communication #ith har!#are 6or%ing :n Line ( :ff Line Trou"leshooting the application
Instrumentation basics
'eneral Purpose of instrumentation asic measurement concepts
Measurement Practices &ensors- 4n!uctive ( Capacitive, Pro3imity, ;ltrasonic 4ntro!uction to various sensors use! in the in!ustry 4ntro!uction to Temperature, Pressure an! .lo# measurement &election, 4nstallation an! Commissioning gui!elines Trou"leshooting an! Maintenance 'ui!elines