Using MODBUS for Process Control and Automation

protocols like FOUNDATION Fieldbus and CIP (Common Industrial Protocol) it does often fit the need for many applications where local control is desired, and remote monitoring and supervisory control via Ethernet is the most cost effective and convenient solution available. Another smart and control capable MODBUS device, the MDS Equation Station from Moore Industries, is a multifunction controller that is able to perform a wide variety of control functions and calculations. It eliminates the need for a PLC or large controller for simple, multivariable control tasks, such as monitoring and controlling pulp levels in a digester, or performing mass flow calculations using inputs from various flow, temperature and pressure transmitters. Up to 127 MDS modules can be installed on a single MODBUS network to control or collect signals from around the plant. PID (Proportional, Integral and Derivative) controllers were originally standalone non-communicating controllers. As PLCs and DCSes got smarter, so did the controllers. Today, many end users still prefer the direct readout and simple to program style of the single loop controller. Digital communication protocols like MODBUS may have added a little more life to these once standalone instruments. By multi-dropping controllers you can now create your own small distributed control system, Figure 8.
Figure 8. MODBUS-capable devices, such as the 1/4 DIN 545 Dual Loop PID controller, can put control functions in the field. Multi-dropping the MODBUS output and sending it to a Windows based SCADA package creates a small distributed control system.

MODBUS: The Universal Interface

While the modern control world continues to grapple with advanced concepts such as fieldbus and mesh networks, the simplicity of MODBUS and its ease of implementation over so many communication media continues to allow it to be the most widely supported and implemented industrial protocol in the world. When users of existing legacy control systems discover the need to expand field instrumentation or add remote controllers, they very often turn to MODBUS as a simple solution to complex problems. When users try to connect an exotic device to a control system, using the devices MODBUS interface often proves to be easiest method. Although MODBUS is one of the oldest communication methods, it is also the most popularfor very good reasons. Its easy to use, reliable, inexpensive, and connects to almost every sensing and control device in the control industry.

MODBUS RTU RS485

HMI/SCADA (MODBUS Master)

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