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Technical Information
Group 1
ul. A. Struga 10a, 70-777 Szczecin
tel. : +48 +91 4640 641
fax : +48 +91 4627 359
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e-mail: nova@phu-nova.eu
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Gear Pumps Group 1
2
Copyright 1988, 1989, 1990, 1991, 1994, 1997, 1998, 1999 Sauer-Sundstrand Company.
All rights reserved. Contents subject to change. All trademarks property of their respective owners.
Group 1 Family of Gear Pumps
SAUER-SUNDSTRAND High performance gear
pumps are fixed displacement pumps which consist of
the pump housing, drive gear, driven gear, DU bush-
ings, rear cover and front flange, shaft seal, and inner
/ outer seals. The pressure balanced design of the
pumps provides high efficiency for the entire series.
The standard SNP 1 pumps are offered through-
out the given range of displacements. There are
also one special versions, the SKP 1. The SKP 1
is designed to accommodate an SAE 9T 20/40 DP
tooth splined shaft for higher torque applications.
Large Displacement Range from 1.2 to 12 cm
3
/rev
High Performance at Low Cost
Efficient Pressure Balanced Design
Proven Reliability and Performance
Optimum Product Configurations
Full Range of Auxiliary Features
Compact, Lightweight
Modular Product Design
Quiet Operation
Worldwide Sales and Service
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Gear Pumps Group 1
3
Contents
Group 1 Family of Gear Pumps ......................................................................................................................... 2
Contents ............................................................................................................................................................ 3
Technical Data................................................................................................................................................... 4
System Specifications .................................................................................................................... 5
Model Code ....................................................................................................................................................... 6
Standard Formulae for Determination of Nominal Pump Size .......................................................................... 8
Definition and Explanation of Technical Terms.................................................................................................. 9
System Requirements ..................................................................................................................................... 10
Hydraulic Fluid ............................................................................................................................................. 10
Temperature and Viscosity........................................................................................................................... 10
Fluids and Filtration ..................................................................................................................................... 11
Reservoir ...................................................................................................................................................... 11
Line Sizing ................................................................................................................................................... 12
Inlet Design .................................................................................................................................................. 12
Pump Drive .................................................................................................................................................. 13
Pump Drive Data Form............................................................................................................................. 14
Pump Life ........................................................................................................................................................ 15
Sound Levels .................................................................................................................................................. 16
Pump Performance ......................................................................................................................................... 17
Product Options .............................................................................................................................................. 20
Shaft Options ............................................................................................................................................... 20
Shaft availability and torque capacity........................................................................................... 20
Mounting flanges ......................................................................................................................................... 21
Available Mounting Flanges ......................................................................................................... 21
Nonstandard Port Configurations ................................................................................................................ 22
Available Porting Options ............................................................................................................. 22
Integral Relief Valve (SNI 1) ......................................................................................................................... 23
Variant Codes for Ordering Integral Relief Valve ......................................................................... 23
Product Dimensional Information .................................................................................................................... 24
CO01 / SC01................................................................................................................................................ 24
CO02 / CI02 ................................................................................................................................................. 25
FR03 ............................................................................................................................................................ 26
CI06 / SC06 ................................................................................................................................................. 27
Integral Relief Valve Cover .......................................................................................................................... 28
Nonstandard Port Configurations ................................................................................................................ 29
BACK
Gear Pumps Group 1
4
Technical Data
Specifications for Group 1 pumps are listed on these
two pages.
For definition and explanation of the various terms,
see page 7.
Caution: Allowable pressure may be limited by shaft torque capability. Refer to page 21.
l e d o M p m u P 2 , 1 7 , 1 2 , 2 6 , 2 2 , 3 8 , 3 3 , 4 6 8 , 7 0 1 2 1
t n e m e c a l p s i D
m c
3
v e r /
n i [
3
] v e r /
8 1 . 1
] 2 7 0 . [
7 5 . 1
] 6 9 0 . [
9 0 . 2
] 8 2 1 . [
2 6 . 2
] 0 6 1 . [
4 1 . 3
] 2 9 1 . [
6 6 . 3
] 3 2 2 . [
9 1 . 4
] 6 5 2 . [
9 8 . 5
] 9 5 3 . [
9 5 . 7
] 3 6 4 . [
4 9 . 9
] 7 0 6 . [
2 1
] 2 3 7 . [
1 P N S n o i t a r u g i f n o c 3 0 d n a 1 0
e r u s s e r P k a e P
r a b
] i s p [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 1 2
] 8 4 0 3 [
0 7 1
] 7 6 4 2 [
e r u s s e r P d e t a R
r a b
] i s p [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 9 1
] 8 5 7 2 [
0 5 1
] 7 7 1 2 [
r a b 0 5 1 - 0 t a d e e p S m u m i n i M
n i m
1 -
) m p r (
0 0 8 0 0 8 0 0 6 0 0 6 0 0 6 0 0 6 0 0 5 0 0 5 0 0 5
t a d e e p S m u m i n i M
e r u s s e r p d e t a r o t r a b 0 5 1
n i m
1 -
) m p r (
0 0 2 1 0 0 2 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 8 0 0 8 0 0 8
e e p S m u m i x a M d
n i m
1 -
) m p r (
0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 3 0 0 0 3 0 0 0 3
1 P E S n o i t a r u g i f n o c 3 0 d n a 1 0
e r u s s e r P k a e P
r a b
] i s p [
0 3 2
] 6 3 3 3 [
0 3 2
] 6 3 3 3 [
0 3 2
] 6 3 3 3 [
0 3 2
] 6 3 3 3 [
0 3 2
] 6 3 3 3 [
0 3 2
] 6 3 3 3 [
0 3 2
] 6 3 3 3 [
0 9 1
] 8 5 7 2 [
0 6 1
] 2 2 3 2 [
e r u s s e r P d e t a R
r a b
] i s p [
0 1 2
] 6 4 0 3 [
0 1 2
] 6 4 0 3 [
0 1 2
] 6 4 0 3 [
0 1 2
] 6 4 0 3 [
0 1 2
] 6 4 0 3 [
0 1 2
] 6 4 0 3 [
0 1 2
] 6 4 0 3 [
0 7 1
] 7 6 4 2 [
0 4 1
] 2 3 0 2 [
r a b 0 5 1 - 0 t a d e e p S m u m i n i M
n i m
1 -
) m p r (
0 0 8 0 0 8 0 0 6 0 0 6 0 0 6 0 0 6 0 0 5 0 0 5 0 0 5
t a d e e p S m u m i n i M
e r u s s e r p d e t a r o t r a b 0 5 1
n i m
1 -
) m p r (
0 0 2 1 0 0 2 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 8 0 0 8 0 0 8
e e p S m u m i x a M d
n i m
1 -
) m p r (
0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 3 0 0 0 3 0 0 0 3
1 P K S n o i t a r u g i f n o c 6 0 d n a 2 0
e r u s s e r P k a e P
r a b
] i s p [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 7 2
] 6 1 9 3 [
0 5 2
] 6 2 6 3 [
0 2 2
] 1 9 1 3 [
0 7 1
] 7 6 4 2 [
0 4 1
] 2 3 0 2 [
e r u s s e r P d e t a R
r a b
] i s p [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 5 2
] 6 2 6 3 [
0 3 2
] 6 3 3 3 [
0 0 2
] 1 0 9 2 [
0 5 1
] 7 7 1 2 [
0 2 1
] 2 4 7 1 [
r a b 0 5 1 - 0 t a d e e p S m u m i n i M
n i m
1 -
) m p r (
0 0 8 0 0 8 0 0 8 0 0 8 0 0 8 0 0 8 0 0 6 0 0 6 0 0 6 0 0 6 0 0 6
t a d e e p S m u m i n i M
e r u s s e r p d e t a r o t r a b 0 5 1
n i m
1 -
) m p r (
0 0 2 1 0 0 2 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 8 0 0 8 0 0 8 0 0 8 -
e e p S m u m i x a M d
n i m
1 -
) m p r (
0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 4 0 0 0 3 0 0 0 3 0 0 0 3 0 0 0 2 0 0 0 2
L L A
t h g i e W
g k
] b l [
2 0 . 1
] 6 2 . 2 [
5 0 . 1
] 1 3 . 2 [
9 0 . 1
] 0 4 . 2 [
1 1 . 1
] 5 4 . 2 [
4 1 . 1
] 1 5 . 2 [
8 1 . 1
] 0 6 . 2 [
0 2 . 1
] 5 6 . 2 [
0 3 . 1
] 7 8 . 2 [
9 3 . 1
] 6 0 . 3 [
5 5 . 1
] 2 4 . 3 [
5 6 . 1
] 4 6 . 3 [
f o a i t r e n I f o t n e m o M
s t n e n o p m o c g n i t a t o r
0 1 x
6 -
m g k
2
0 1 x [
6 -
t f f b l
2
]
2 . 3
] 7 7 [
7 . 3
] 9 8 [
4 . 4
] 5 0 1 [
1 . 5
] 0 2 1 [
7 . 5
] 6 3 1 [
4 . 6
] 2 5 1 [
1 . 7
] 8 6 1 [
3 . 9
] 0 2 2 [
4 . 1 1
] 1 7 2 [
6 . 4 1
] 7 4 3 [
1 . 7 1
] 7 0 4 [
t a w o l F l a c i t e r o e h T
d e e p S m u m i x a M
n i m / l
] n i m / l a g S U [
2 7 . 4
] 5 2 . 1 [
8 2 . 6
] 6 6 . 1 [
6 3 . 8
] 1 2 . 2 [
8 4 . 0 1
] 7 7 . 2 [
6 5 . 2 1
] 2 3 . 3 [
4 6 . 4 1
] 7 8 . 3 [
7 5 . 2 1
] 2 3 . 3 [
7 6 . 7 1
] 7 6 . 4 [
7 7 . 2 2
] 2 0 . 6 [
8 8 . 9 1
] 5 2 . 5 [
4 2
] 4 3 . 6 [
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Gear Pumps Group 1
5
System Specifications
e t u l o s b a r a b - e r u s s e r P t e l n I
e g n a R d e d n e m m o c e R 0 . 3 o t 8 . 0
) t r a t s d l o c ( m u m i n i M 6 . 0
] F [ C - e r u t a r e p m e T
) t r a t s d l o c ( m u m i n i M ] 4 - [ 0 2 -
s u o u n i t n o C m u m i x a M ] 6 7 1 [ 0 8
) t n e t t i m r e t n i ( k a e P ] 4 9 1 [ 0 9
d n a l e v e L s s e n i l n a e l C d i u l F
x
o i t a R
l e v e L s s e n i l n a e l C d i u l F
) 6 0 4 4 O S I r e p (
r e t t e b r o 3 1 / 8 1 s s a l C
x
o i t a R
) n o i t a r t l i F n o i t c u S (
5 4 - 5 3
d n a 5 7 =
0 1
2 =
x
r o e r u s s e r P ( o i t a R
) n o i t a r t l i F n r u t e R
0 1
5 7 =
t e l n I d e d n e m m o c e R
e z i S n e e r c S
m 5 2 1 - 0 0 1
T102 001E
T102 002E
T102 003E
T102 004E
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Gear Pumps Group 1
6
Type
SNP 1 = Standard Gear Pump
SKP 1 = High Torque Gear Pump
SEP 1 = Medium Pressure Gear Pump
SNI 1 = Gear Pump with Internal Drain Relief Valve
Valve (omit when not used)
Displacement
cm
3
/rev / [(in
3
/rev]
1,2 = 1.18 / [0.072]
1,7 = 1.57 / [0.096]
2,2 = 2.09 / [0.128]
2,6 = 2.62 / [0.160]
3,2 = 3.14 / [0.192]
3,8 = 3.66 / [0.223]
4,3 = 4.19 / [0.256]
6,0 = 5.89 / [0.359]
7,8 = 7.59 / [0.463]
10 = 9.94 / [0.607]
12 = 12 / [0.732]
Direction of Rotation
D = Right (Clockwise)
S = Left (Anti-clockwise)
Input Shaft / Mounting Flange / Port Configuration
CO Tapered shafts, 1:5 or 1:8
CO01 = 1:8 tapered shaft / European four bolt flange / European flanged ports
CO02 = 1:5 tapered shaft / German four bolt PTO flange / German standard ports
CI Parallel shafts, 12mm or 12,7mm
CI02 = 12mm [0.47]
CI06 = 12,7mm [.500 in] parallel shaft / SAE A-A flange / SAE O-ring boss ports
SC Splined shafts,
SC02 = splined shaft
SC06 = SAE splined shaft / SAE A-A flange / SAE O-ring boss ports
FR Sauer-Sundstrand tang shaft
FR03 = Sauer-Sundstrand tang shaft / flanged for multiple configuration / German standard ports
Model Code
/
H L M N P R S A B C D E F
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Gear Pumps Group 1
7
Variant Code (Three letter code describes valve settings or other variants to standard configuration)
LAN=FR03 Configuration without shaft seal
V Integral relief valve
Pressure setting [bar] / (psi)
A = No setting O = [90] (1305)
B = No valve P = [100] (1450)
C = [18] (261) Q = [110] (1595)
D = [25] (363) R = [120] (1740)
E = [30] (435) S = [130] (1885)
F = [35] (508) T = [140] (2030)
G = [40] (580) U = [160] (2320)
K = [50] (725) V = [170] (2465)
L = [60] (870) W = [180] (2611)
M = [70] (1015) X = [210] (3045)
N = [80] (1160) Z = [250] (3626)
Pump speed for relief valve setting (min
-1
(rpm))
A = Not defined
C = 500
E = 1000
F = 1250
G = 1500
K = 2000
I = 2250
L = 2500
M = 2800
N = 3000
O = 3250
Version (Value representing a change to the initial project)
. = Initial project
1..9 A..Z = Reserved to
Port Type (If other than standard)
. = Standard port for the flange type specified
B = Flanged port with threaded holes in "X" pattern (German standard ports), centered on the body
C = Flanged port with threaded holes in "+" pattern (European Standard)
E = Threaded SAE o-ring boss port
F = Threaded Gas port (BSP)
/
H L M N P R S A B C D E F
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Gear Pumps Group 1
8
Standard Formulae for Determination of Nominal Pump Size
The formulas below will aid in determining the nominal
pump size for a specific application.
Output Flow Q =
Vg n
v
1 000
(l/min)
Input Torque M =
Vg p
20
m
(Nm)
Input Power P =
M n
30 000
(kW)
Q p
600
t
t
=
v
m
= Overall efficiency
m
= Mechanical efficiency
v
= Volumetric efficiency
n = Speed (min
-1
[rpm])
p = p
o
- p
i
(bar) (system pressure)
p
i
= Inlet Pressure (bar)
p
o
= Outlet Pressure (bar)
Vg = Displacement per revolution (cm
3
)
Inch System
Output Flow Q =
Vg n
v
231
(US gal/min)
Input Torque M =
Vg p
2
m
(lbf in)
Input Power P =
M n
396 000
(HP)
Q p
1714
t
t
=
v
m
= Overall efficiency
m
= Mechanical efficiency
v
= Volumetric efficiency
n = Speed (min
-1
[rpm])
p = p
o
- p
i
(psi) (system pressure)
p
i
= Inlet Pressure (psi)
p
o
= Outlet Pressure (psi)
Vg = Displacement per revolution (in
3
)
S102 000E
S102 001E
S102 002E
S102 003E
Metric System
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Gear Pumps Group 1
9
Definition and Explanation of Technical Terms
Maximum speed is the speed limit recommended
when operating at rated pressure. It is the highest
speed at which normal life can be expected.
Minimum Speed is the lower limit of operating speed.
It is the lowest speed at which normal bearing life can
be expected. It is important to note that the minimum
speed increases as operating pressure increases.
When operating under higher pressures, a higher
minimum speed must be maintained (see graph be-
low).
Where:
N
1
= Minimum speed at 150 bar
N
2
= Minimum speed at rated pressure
System pressure is the differential of pressure be-
tween the outlet and inlet ports. It is a dominant
operating variable affecting hydraulic unit life. High
system pressure, which results from high load, re-
duces expected life. System pressure must remain at
or below rated pressure during normal operation to
achieve expected life.
Rated pressure is the average, regularly occurring
operating pressure that should yield satisfactory prod-
uct life. It can be determined by the maximum ma-
chine load demand. For all systems the load should
move below this pressure.
Peak pressure is the highest intermittent pressure
allowed, and is determined by the relief valve over
shoot (reaction time). Peak pressure is assumed to
occur for less than 100 ms in duration.
Peak Pressure
Rated Pressure
P
r
e
s
s
u
r
e
Time
Reaction time (100ms max)
Inlet pressure must be controlled in order to achieve
expected life and performance. A continuous inlet
pressure less than those shown in the table below
would indicate inadequate inlet design or a restricted
inlet screen. Lower inlet pressures during cold start
should be expected, but should improve quickly as
the fluid warms.
e t u l o s b a r a b - e r u s s e r P t e l n I
e g n a R d e d n e m m o c e R 0 . 3 o t 8 . 0
) t r a t s d l o c ( m u m i n i M 6 . 0
T102 006E
T102 001E
T102 005E
BACK
Gear Pumps Group 1
10
Hydraulic Fluid
System Requirements
Ratings and data for Group 1 gear pumps are based on
operation with premium hydraulic fluids containing oxi-
dation, rust, and foam inhibitors. These fluids must
possess good thermal and hydrolytic stability to prevent
wear, erosion, and corrosion of internal components.
These include:
Hydraulic fluids per DIN 51524, part 2 (HLP)
and part 3 (HVLP)
API CD engine oils per SAE J183
M2C33F or G automatic transmission fluids
Dexron II, IIE, and III meeting Allison C3 or
Caterpillar TO-2
Certain agricultural tractor fluids
For more information on fluid selection, see Sauer-
Sundstrand publication BLN-9887 or 697581. For
information relating to biodegradable fluids, see Sauer-
Sundstrand publication ATI-E 9101.
Never mix hydraulic fluids.
Temperature and Viscosity
Temperature and viscosity requirements must be
concurrently satisfied. The data shown assumes pe-
troleum / mineral based fluids. The high temperature
limits apply at the inlet port to the pump. The pump
should generally be run at or below the maximum
continuous temperature. The peak temperature is
based on material properties and should never be
exceeded. Cold oil will generally not affect the dura-
bility of the pump components, but it may affect the
ability to flow oil and transmit power; therefore tem-
peratures should remain 16C (30F) above the pour
point of the hydraulic fluid. The intermittent (mini-
mum) temperature relates to the physical properties
of component materials. For maximum unit efficiency
and bearing life the fluid viscosity should remain in the
recommended viscosity range. The minimum
viscosity should be encountered only during brief
occasions of maximum ambient temperature and
severe duty cycle operation. The maximum viscos-
ity should be encountered only at cold start. During
this condition speeds should be limited until the
system warms up. Heat exchangers should be sized
to keep the fluid within these limits. Testing is recom-
mended to verify that these temperature and viscos-
ity limits are not exceeded.
] F [ C - e r u t a r e p m e T
) t r a t s d l o c ( m u m i n i M ] 4 - [ 0 2 -
s u o u n i t n o C m u m i x a M ] 6 7 1 [ 0 8
) t n e t t i m r e t n i ( k a e P ] 4 9 1 [ 0 9
T102 002E
T102 003E
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Gear Pumps Group 1
11
Fluids and Filtration
The function of the reservoir is to provide clean fluid,
dissipate heat, remove entrained air, and allow for fluid
volume changes associated with fluid expansion and
cylinder differential volumes.
The reservoir should be designed to accommodate
maximum volume changes during all system operating
modes and to promote deaeration of the fluid as it
passes through the tank. The design should accommo-
date a fluid dwell time between 60 and 180 seconds to
allow entrained air to escape.
Minimum reservoir capacity depends on the volume
needed to cool the oil, hold the oil from all retracted
cylinders, and allow expansion due to temperature
changes. Normally, a fluid volume of 1 to 3 times the
pump output flow (per minute) is satisfactory. The
minimum reservoir capacity is recommended to be
125% of the fluid volume.
To prevent premature wear, it is imperative that only
clean fluid enter the pump and hydraulic circuit. A filter
capable of controlling the fluid cleanliness to Class 18/
13 per ISO 4406 or better under normal operating
conditions is recommended.
The filter may be located on the pump outlet (pressure
filtration), inlet (suction filtration), or the reservoir
return (return line filtration).
The selection of a filter depends on a number of
factors including the contaminant ingression rate, the
generation of contaminants in the system, the re-
quired fluid cleanliness, and the desired maintenance
interval. Contaminant ingression rate is determined
(among other things) by the type of actuators used in
the system. Hydraulic cylinders normally cause higher
levels of contamination to enter the system.
d n a l e v e L s s e n i l n a e l C d i u l F
x
o i t a R
l e v e L s s e n i l n a e l C d i u l F
) 6 0 4 4 O S I r e p (
r e t t e b r o 3 1 / 8 1 s s a l C
x
o i t a R
) n o i t a r t l i F n o i t c u S (
5 4 - 5 3
d n a 5 7 =
0 1
2 =
x
r o e r u s s e r P ( o i t a R
) n o i t a r t l i F n r u t e R
0 1
5 7 =
t e l n I d e d n e m m o c e R
e z i S n e e r c S
m 5 2 1 - 0 0 1
29 [1.142]
A
+0.50
-0.50
[+.020]
[-.020]
B max
5.2 [.205]
12.4 [.488]
Pilot width
X
1
0
.
8
+
0
.5
0
-
0
.5
0
[
.
4
2
5
]
+
.0
2
0
-
.0
2
0
2
5
.
4
-
0
.0
2
0
-
0
.0
5
3
[
1
]
1
1
.
9
0-
.0
4
[
.
4
6
9
]
21.5 [.846]
14 [.551]
4.5 [.177]
-
.0
0
1
-
.0
0
2
14.4 [.567]
) t n e m e c a l p s i d ( e p y T
2 , 1 7 , 1 2 , 2 6 , 2 2 , 3 8 , 3 3 , 4 6 8 , 7
s n o i s n e m i D
A
5 7 . 7 3
] 6 8 4 . 1 [
5 . 8 3
] 6 1 5 . 1 [
5 . 9 3
] 5 5 5 . 1 [
5 . 0 4
] 4 9 5 . 1 [
5 . 1 4
] 4 3 6 . 1 [
5 . 2 4
] 3 7 6 . 1 [
5 . 3 4
] 3 1 7 . 1 [
5 7 . 6 4
] 1 4 8 . 1 [
0 5
] 9 6 9 . 1 [
B
5 . 9 7
] 0 3 1 . 3 [
1 8
] 9 8 1 . 3 [
3 8
] 8 6 2 . 3 [
5 8
] 6 4 3 . 3 [
7 8
] 5 2 4 . 3 [
9 8
] 4 0 5 . 3 [
1 9
] 3 8 5 . 3 [
5 . 7 9
] 9 3 8 . 3 [
4 0 1
] 4 9 0 . 4 [
t e l n I
C ] 2 7 4 . [ 2 1
D ] 4 2 0 . 1 [ 6 2
E 5 M
t e l t u O
c ] 2 7 4 . [ 2 1
d ] 4 2 0 . 1 [ 6 2
e 5 M
P102 021E
T102 033E
Product Dimensional Information
CO01 / SC01
Standard porting shown. See page 29 for additional
porting options. See page 28 for valve options.
CO01 SC01
mm
[in]
BACK
25
Gear Pumps Group 1
CO02 / CI02
Standard porting shown. See page 29 for additional
porting options. See page 28 for valve options.
CO02 CI02
P102 022E
T102 034E
) t n e m e c a l p s i d ( e p y T
2 , 1 7 , 1 2 , 2 6 , 2 2 , 3 8 , 3 3 , 4 6 8 , 7 0 1 2 1
s n o i s n e m i D
A
5 7 . 7 3
] 6 8 4 . 1 [
5 . 8 3
] 6 1 5 . 1 [
5 . 9 3
] 5 5 5 . 1 [
5 . 0 4
] 4 9 5 . 1 [
5 . 1 4
] 4 3 6 . 1 [
5 . 2 4
] 3 7 6 . 1 [
5 . 3 4
] 3 1 7 . 1 [
5 7 . 6 4
] 1 4 8 . 1 [
0 5
] 9 6 9 . 1 [
5 . 4 5
] 6 4 1 . 2 [
5 . 8 5
] 3 0 3 . 2 [
B
5 . 9 7
] 0 3 1 . 3 [
1 8
] 9 8 1 . 3 [
3 8
] 8 6 2 . 3 [
5 8
] 6 4 3 . 3 [
7 8
] 5 2 4 . 3 [
9 8
] 4 0 5 . 3 [
1 9
] 3 8 5 . 3 [
5 . 7 9
] 9 3 8 . 3 [
4 0 1
] 4 9 0 . 4 [
3 1 1
] 9 4 4 . 4 [
1 2 1
] 4 6 7 . 4 [
t e l n I
C ] 2 7 4 . [ 2 1
D ] 4 2 0 . 1 [ 6 2
E 5 M
t e l t u O
c ] 2 7 4 . [ 2 1
d ] 4 2 0 . 1 [ 6 2
e 5 M
Distance from front flange
to cone reference diameter
C
o
n
e
r
e
f
e
r
e
n
c
e
d
i
a
m
e
t
e
r
1:8
1
0
M
x
1
-
6
g
1
3
.
9
5
[
.
5
4
9
]
35 [1.378]
A
+0.50
-0.50
[+.020]
[-.020]
B max
8 [.315]
15.75 [.620]
Pilot width
X
1
0
.
8
+
0
.5
0
-
0
.5
0
[
.
4
2
5
]
+
.0
2
0
-
.0
2
0
3
0
-
0
.0
2
0
-
0
.0
5
3
[
1
.
1
8
1
]
-
.0
0
1
-
.0
0
2
1
0
M
x
1
-
6
g
31.5 [1.240]
11.7 [.461] 8.3 [.327]
3
0
-0.030 [.118 ]
0
-.001
7
.
5
+
0
.2
5
-
0
.1
5
[
.
2
9
5
]
+
.0
1
0
-
.0
0
6
3
0
-0.030 [.118 ]
0
-.001
1
3
.
2
+
0
.0
5
-
0
.2
0
[
.
5
2
0
]
+
.0
0
2
-
.0
0
8
15.5 [.610]
mm
[in]
BACK
26
Gear Pumps Group 1
Pilot width
X
7 [.276]
2
2
[
.
8
6
6
]
8.5 [.335]
1
0
.
8
+
0
.5
0
-
0
.5
0
[
.
4
2
5
]
+
.0
2
0
-
.0
2
0
A
+0.50
-0.50
[+.020]
[-.020]
B
+1
-1
[+.039]
[-.039] 8.5 [.335] max
5
-
0
.0
2
0
-
0
.0
8
0
[
.
1
9
7
]
-
.0
0
1
-
.0
0
3
0.8
+0.40
-0.30 [.031 ]
+.016
-.012 4.8
+0.10
-0.10 [.189 ]
+.004
-.004
3
2
-
0
.0
2
5
-
0
.0
6
4
[
1
.
2
6
0
]
-
.0
0
1
-
.0
0
3
C/c
OR 28.30x1.78
2
2
.
7
5
[
.
8
9
6
]
m
i
n
2.5 [.098] 2 [.079]
body width
0
.
4
[
.
0
1
6
]
X
=
=
7
4
.
5
[
2
.
9
3
3
]
m
a
x
2
9
.
6
5
[
1
.
1
6
7
]
1
0
.
3
5
[
.
4
0
7
]
(
4
0
[
1
.
5
7
5
]
)
40
[1.575]
8.5-9 [.335-.354]
63
+0.25
-0.25 [2.480 ]
+.010
-.010
) t n e m e c a l p s i d ( e p y T
2 , 1 7 , 1 2 , 2 6 , 2 2 , 3 8 , 3 3 , 4 6 8 , 7
s n o i s n e m i D
A
5 7 . 7 3
] 6 8 4 . 1 [
5 . 8 3
] 6 1 5 . 1 [
5 . 9 3
] 5 5 5 . 1 [
5 . 0 4
] 4 9 5 . 1 [
5 . 1 4
] 4 3 6 . 1 [
5 . 2 4
] 3 7 6 . 1 [
5 . 3 4
] 3 1 7 . 1 [
5 7 . 6 4
] 1 4 8 . 1 [
0 5
] 9 6 9 . 1 [
B
0 7
] 6 5 7 . 2 [
5 . 1 7
] 5 1 8 . 2 [
5 . 3 7
] 4 9 8 . 2 [
5 . 5 7
] 2 7 9 . 2 [
5 . 7 7
] 1 5 0 . 3 [
5 . 9 7
] 0 3 1 . 3 [
5 . 1 8
] 9 0 2 . 3 [
8 8
] 5 6 4 . 3 [
5 . 4 9
] 0 2 7 . 3 [
t e l n I C
5 . 1 x 8 1 M
p e e d ] 2 7 4 . [ m m 2 1 D H T
t e l t u O c
5 . 1 x 4 1 M
p e e d ] 2 7 4 . [ m m 2 1 D H T
5 . 1 x 8 1 M
p e e d ] 2 7 4 . [ m m 2 1 D H T
P102 023E
T102 035E
FR03
Standard porting shown. See page 29 for additional
porting options. See page 28 for valve options.
FR03
mm
[in]
BACK
27
Gear Pumps Group 1
P102 024E
T102 036E
CI06 / SC06
Standard porting shown. See page 29 for additional
porting options. See page 28 for valve options.
CI06 SC06
) t n e m e c a l p s i d ( e p y T
2 , 1 7 , 1 2 , 2 6 , 2 2 , 3 8 , 3 3 , 4 6 8 , 7 0 1 2 1
s n o i s n e m i D
A
5 2 . 2 4
] 3 6 6 . 1 [
3 4
] 3 9 6 . 1 [
4 4
] 2 3 7 . 1 [
5 4
] 2 7 7 . 1 [
6 4
] 1 1 8 . 1 [
7 4
] 0 5 8 . 1 [
8 4
] 0 9 8 . 1 [
5 2 . 1 5
] 8 1 0 . 2 [
5 . 4 5
] 6 4 1 . 2 [
9 5
] 3 2 3 . 2 [
5 . 3 6
] 0 0 5 . 2 [
B
4 8
] 7 0 3 . 3 [
5 . 5 8
] 6 6 3 . 3 [
5 . 7 8
] 5 4 4 . 3 [
5 . 9 8
] 4 2 5 . 3 [
5 . 1 9
] 2 0 6 . 3 [
5 . 3 9
] 1 8 6 . 3 [
5 . 5 9
] 0 6 7 . 3 [
2 0 1
] 6 1 0 . 4 [
5 . 8 0 1
] 2 7 2 . 4 [
5 . 7 1 1
] 6 2 6 . 4 [
5 . 5 2 1
] 1 4 9 . 4 [
t e l n I C
B 2 - F N U 8 1 - ] 0 5 7 . [ 4 / 3
p e e d ] 3 6 5 . [ m m 3 . 4 1 D H T
t e l t u O c
B 2 - F N U 8 1 - ] 3 6 5 . [ 6 1 / 9
p e e d ] 0 0 5 . [ m m 7 . 2 1 D H T
Straight thread
O-Ring boss
c
C
13.94-14.20
[.549-.559]
3
.
2
0-
0
.0
2
5
[
.
1
2
6
]
0-
.0
0
1
SAE J498-9T-20/40DP
FLAT ROOT SIDE FIT
Circular tooth thickness 0.127 mm [.005]
less than class 1 fit
Distance from
front flange
to shoulder
27 [1.063]
1
2
.
3
4
4
0-
0
.1
2
7
[
.
4
8
6
]
0-
.0
5
15.6 [.614]
7.9 [.311] 19.1 [.752]
=
=
X
0
.
7
5
[
.
0
3
0
]
body width
103.4 [4.071] max
82.55 [3.258]
8
0
.
2
[
3
.
1
5
7
]
m
a
x
1
0
.
2
-
1
0
.
8
[
.
4
0
2
-
.
4
2
5
]
68
+0.25
-0.25
[2.677 ]
+.010
-.010
32.1 max R
X
Pilot width
1
0
.
8
+
0
.5
0
-
0
.5
0
[
.
4
2
5
]
+
.0
2
0
-
.0
2
0
6 [.236] 8 [.315]
5
0
.
8
0-
0
.0
5
0
[
2
]
0-
.0
0
2
1
2
.
7
19.1
[.752]
7.9 [.311]
7
4
.
5
[
2
.
9
3
3
]
m
a
x
mm
[in]
BACK
28
Gear Pumps Group 1
Note: for configuration 06 the dimensions B and V must be increased 4.5 mm [.177].
P102 025E
T102 037E
Integral Relief Valve Cover
) t n e m e c a l p s i d ( e p y T
2 , 1 7 , 1 2 , 2 6 , 2 2 , 3 8 , 3 3 , 4 6 8 , 7 0 1 2 1
s n o i s n e m i D
B
5 . 5 9
] 0 6 7 . 3 [
7 9
] 9 1 8 . 3 [
9 9
] 8 9 8 . 3 [
1 0 1
] 6 7 9 . 3 [
3 0 1
] 5 5 0 . 4 [
5 0 1
] 4 3 1 . 4 [
7 0 1
] 3 1 2 . 4 [
5 . 3 1 1
] 9 6 4 . 4 [
0 2 1
] 4 2 7 . 4 [
9 2 1
] 9 7 0 . 5 [
7 3 1
] 4 9 3 . 5 [
V
5 8
] 6 4 3 . 3 [
5 . 6 8
] 6 0 4 . 3 [
5 . 8 8
] 4 8 4 . 3 [
5 . 0 9
] 3 6 5 . 3 [
5 . 2 9
] 2 4 6 . 3 [
5 . 4 9
] 0 2 7 . 3 [
5 . 6 9
] 9 9 7 . 3 [
3 0 1
] 5 5 0 . 4 [
5 . 9 0 1
] 1 1 3 . 4 [
5 . 8 1 1
] 5 6 6 . 4 [
5 . 6 2 1
] 0 8 9 . 4 [
For configuration 03 only
V
+1.0
-0.5
[+.039]
[-.020]
B max
62 [2.441] max
7
4
.
5
[
2
.
9
3
3
]
m
a
x
mm
[in]
BACK
29
Gear Pumps Group 1
Mark only if desired porting is non standard for the flange code selected. Otherwise mark "."
E D
F
G
45
H (4 holes min. full thd.
12mm [.472] deep)
B
A
C (4 holes min. full thd.
12mm [.472] deep)
C G or B F
E
s n o i s n e m i D
* e d o C l e d o M C B D D F E
t r o p d r a d n a t S
e d o c e g n a l f r o f
2 0 / 1 0
d r a d n a t s n o n
) y d o b n o d e r e t n e c s t r o P (
n o n
d r a d n a t s
3 0 d r a d n a t s n o n 6 0
e p y T
) t n e m e c a l p s i d (
B A C F G H E E E D
2 , 1 t e l n I ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 2 1 5 . [ 3 1 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 6 1 - ) 4 / 3 ( 0 5 7 .
t e l t u O ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 5 1 3 . [ 8 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 8 1 - ) 6 1 / 9 ( 3 6 5 .
7 , 1 t e l n I ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 2 1 5 . [ 3 1 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 6 1 - ) 4 / 3 ( 0 5 7 .
t e l t u O ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 5 1 3 . [ 8 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 8 1 - ) 6 1 / 9 ( 3 6 5 .
2 , 2 t e l n I ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 2 1 5 . [ 3 1 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 6 1 - ) 4 / 3 ( 0 5 7 .
t e l t u O ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 5 1 3 . [ 8 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 8 1 - ) 6 1 / 9 ( 3 6 5 .
6 , 2 t e l n I ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 2 1 5 . [ 3 1 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 6 1 - ) 4 / 3 ( 0 5 7 .
t e l t u O ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 5 1 3 . [ 8 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 8 1 - ) 6 1 / 9 ( 3 6 5 .
2 , 3 t e l n I ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 2 1 5 . [ 3 1 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 6 1 - ) 4 / 3 ( 0 5 7 .
t e l t u O ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 5 1 3 . [ 8 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 8 1 - ) 6 1 / 9 ( 3 6 5 .
8 , 3 t e l n I ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 2 1 5 . [ 3 1 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 6 1 - ) 4 / 3 ( 0 5 7 .
t e l t u O ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 5 1 3 . [ 8 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 8 1 - ) 6 1 / 9 ( 3 6 5 .
3 , 4 t e l n I ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 2 1 5 . [ 3 1 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 6 1 - ) 4 / 3 ( 0 5 7 .
t e l t u O ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 5 1 3 . [ 8 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 8 1 - ) 6 1 / 9 ( 3 6 5 .
6 t e l n I ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 2 1 5 . [ 3 1 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 6 1 - ) 4 / 3 ( 0 5 7 .
t e l t u O ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 5 1 3 . [ 8 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 8 1 - ) 6 1 / 9 ( 3 6 5 .
8 , 7 t e l n I ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 2 1 5 . [ 3 1 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 6 1 - ) 4 / 3 ( 0 5 7 .
t e l t u O ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 5 1 3 . [ 8 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 8 1 - ) 6 1 / 9 ( 3 6 5 .
0 1 t e l n I ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 2 1 5 . [ 3 1 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 6 1 - ) 4 / 3 ( 0 5 7 .
t e l t u O ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 5 1 3 . [ 8 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 8 1 - ) 6 1 / 9 ( 3 6 5 .
2 1 t e l n I ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 2 1 5 . [ 3 1 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 6 1 - ) 4 / 3 ( 0 5 7 .
t e l t u O ] 2 6 4 . [ 2 1 ] 4 2 0 . 1 [ 6 2 5 M ] 5 1 3 . [ 8 ] 1 8 1 . 1 [ 0 3 6 M 5 . 1 x 8 1 M 5 . 1 x 8 1 M ) P P S B ( s a G 8 / 3 B 2 - F N U 8 1 - ) 6 1 / 9 ( 3 6 5 .
P102 029E
T102 042E
Nonstandard Port Configurations
mm
[in]
BACK
Gear Pumps Group 1
30
Notes
BACK
Gear Pumps Group 1
31
Notes
BACK
SAUER-SUNDSTRAND Hydraulic Power Systems - Market Leaders Worldwide
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