Mathios Refractories Catalog Web Edition

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Refractory Products
Contents
Contents
Pages 2-5 6-13 14-21 22-27 28-33 34-37 38-41 42-43 44-45 46-47 48-79 80-83 84-85 Our Company Steel Industry Aluminium Industry Cement Industry Power Generation Refineries Lime Industry Foundry Glass Industry Ceramic Industry Refractory Specifications High Quality Solutions Research & Development
Refractory Products 3
Our Company
Our Company
Refractory Products
Our Company
Our Company since 1890...

MATHIOS REFRACTORIES S.A. Group of companies established in 1890, with 120 years of tradition in the industrial and building materials, refractories and acid-proof manufacturing is today one of the largest producing, trading and construction corporations in Greece. MATHIOS REFRACTORIES S.A began its activities as a specialized company in refractories, anti-acid installations and construction, servicing the biggest companies in the Greek industry. The highly experienced Construction Department is responsible for the construction of the biggest projects concerning refractory and chemical linings in the Greek industry and abroad (Germany, Bulgaria, Romania, Netherlands, Iran, Iraq, S.Arabia, Cyprus, Nigeria, Israel, Italy, France, India to name but a few). This is a very significant advantage because it makes MATHIOS REFRACTORIES S.A. the only company in the Greek market that is able to successfully provide turnkey solutions for customers service (engineering, supply and installation of refractories).
Refractory Products
Our Company
Our Products
The wide product range of MATHIOS REFRACTORIES is produced in the integrated refractory plant in Ritsona (former Ideal Refractories S.A.). This includes all the qualities of aluminosilicate based refractory bricks unshaped refractories (Conventional Castables and Gunning Materials, Low and Ultra Low Cement Castables, Self-flowing Castables), prefabricated shapes, chemically bonded, exfoliated vermiculite as well as insulating castables. They are applied in different industrial sectors such as steel, aluminium, cement, lime industries, power plant stations, refineries, incinerators, glass, foundry and dairys industries.
we are proud of our solutions

Steel Industry Aluminium Industry Cement Industry Power Generation Refineries Lime Industry Non - Ferrous Industry Foundry Glass Industry
Our Activities
The takeover of IDEAL REFRACTORIES from MATHIOS REFRACTORIES and the transfer of the entire refractory production activity to these facilities empowered the companys status quo. This merge resulted in the increasing of production capacity in order to successfully cover the increased demand of refractory materials in the Greek, world wide and European market as well. Thus, the last years MATHIOS REFRACTORIES plays a significant role in the production of unshaped / shaped aluminosilicate, prefabricated shapes and insulating refractories. Today MATHIOS is exporting to 53 countries world wide and not only has strong presence abroad, but its own sales and distribution organization in Germany and France. MATHIOS has also dynamic presence in Bulgaria with one production unit and its own sales organization. This is the reason that MATHIOS REFRACTORIES is the major refractories supplier in Greece. Through its unique experience in the refractories and acid proof construction sector MATHIOS has earned the market recognition with a leading position in the Greek Aluminium industry (Primary and secondary), Cement, Power Plant stations, Lime, Steel, Glass, Refineries.
Ceramic Industry Chemical Industry Waste Incinerators
Refractory Products
Our Company
Refractory Bricks
Fireclay High Alumina Andalusite-Mullite-Silimanite Silicon Carbide Acid Resistant
Monolithic Refractory
Regular Castables / Gunning Medium Cement Castables / Gunning Low Cement Castables Ultra Low Cement Castables Self flowing Castables Insulating Castables / Gunning Refractory Mortars Plastic Mouldable Materials
Raw Materials
Refractory Cements Refractory and Insulating Aggregates
Exfoliated Vermiculite
Refractory Products
Steel Industry
Steel Industry
Refractory Products
Steel Industry
Steel Plants (Mini Mills)
Electric Arc Furnace
Ladle for Secondary Metallurgy
Tundish
Pusher Type Reheating Furnace
Refractory Products
Steel Industry
E.A.F. (Electric Arc Furnace With Tap Hole)
(Roof-Delta Section) (Side Walls) (Bottom Lining) (Tap Hole / Runner) (Safety Lining) 10 Refractory Products
MAT PLUS 88 CR8 / MAT PLUS 90 CR4 / MAT PLUS 94 CR2 MgO-C BRICKS MgO BASED RAMMING MASS MAT PLUS 88 CR8 / MAT PLUS 90 CR4 MgO or MgO-Cr2O3 BRICKS
Steel Industry
E.A.F. (Electric Arc Furnace With E.B.T.)
(Roof-Delta Section) (Electrode Rings) (Side Walls) (Bottom Lining) (E.B.T Lining) (Safety Lining)
MAT PLUS 88 CR 8 / MAT PLUS 90 CR 4 / MAT PLUS 94 CR 2 / MAT PLUS 98 T IDEAL B 85 / IDEAL MU 80 S / IDEAL MU 60 / IDEAL B 80 MgO-C STANDARD BRICKS MgO BASED RAMMING MASS MgO-C SPECIAL SHAPES MgO or MgO-Cr2O3 BRICKS
Refractory Products
11
Steel Industry
Tundish
(Permanent Lining) (Working Lining) (Impact Pads) (Insulating Lining) (Slag Wares) 12 Refractory Products
MAT PLUS 80 E / MAT PLUS 80 EA / MAT PLUS 60 A MgO BASED SPRAYABLE MASS MAT PLUS 80 E / MAT PLUS 93 SP / MAT PLUS 95 T INSULATING MATERIALS MAT PLUS 90 / MAT PLUS 95 / MAT PLUS 93 SP / MAT PLUS 80 E
Steel Industry
Ladle for Secondary Metallurgy
(Filling Material) (Safety Lining) (Safety Lining of Slag Zone) (Metal Zone) (Slag Zone) (Well Block) (Cover) (Insulation of Cover) (Emergency Lance) (Hot Repairing Material)
PYROPLASTIC SUPER 80 / MAT 80 / MAT 80 TS IDEAL M 308 / IDEAL M 310 / IDEAL MU 60 / IDEAL B 80 IDEAL B 80 / IDEAL B 85 MAT SF 93 SP MgO-C BRICKS MAT PLUS 93 SP MAT PLUS 80 EA / MAT PLUS 80 E MAT 125 / MAT 125 G MAT PLUS 93 SP / MAT PLUS 80 E MAT 95F PF
Movable Metallic Anchors
Refractory Products
13
Steel Industry
Walking Beam Reheating Furnace
(Roof) (Discharging Zone) (Preheating Zone) (Hearth) (Burners) 14 Refractory Products
MAT RAM 50 C / MAT PLUS MC 50 / MAT RAM 80 C / MAT PLUS 60 M / MAT RAM 70 CM MAT PLUS 60 M / MAT RAM 50 C / MAT RAM 80 C / MAT 50 / MAT PLUS 42 / MAT RAM 70 CM MAT RAM 50 C / MAT PLUS MC 50 / MAT 50 GS MAT RAM 50 C / PYROPLASTIC SUPER / MAT PLUS 60 M / MAT RAM 80 C MAT PLUS 60 M / MAT RAM 80 C / MAT CAST 90 ULC C / MAT PLUS 80 EA
Steel Industry
Pusher Type Reheating Furnace
(Preheating Zone) (Roof / Burner Zone) (Charging Zone) (Soaking Zone) (Hearth) (Insulating Lining) (Outlet Zone)
MAT PLUS MC 50 / MAT RAM 50 C / MAT 50 / MAT PLUS 50 MAT PLUS 60 E / MAT RAM 80 C / MAT RAM 70 CM MAT PLUS MC 50 / MAT PLUS 60 M MAT PLUS MC 50 / MAT RAM 60 C / MAT 50 MAT PLUS 50 / MAT PLUS 60 M / MAT RAM 50 C / MAT RAM 80 C MAT 125 / MAT 125 G / MAT MW / MAT MW G MAT PLUS 60 M / MAT PLUS 80 E
Refractory Products
15
Aluminium Industry
Aluminium Industry
16
Refractory Products
Aluminium Industry
Primary - Secondary Aluminium Production
Melting Furnace
Transportation Ladle
Transportation Ladle
Melting & Holding Furnace
Refractory Products
17
Aluminium Industry
Rotary Kiln Calcination of Alumina
(Cooling Zone) (Inlet Zone) (Burner) (Calcination Zone)
MAT PLUS 80 / MAT PLUS 82 UHS / MAT PLUS 55M SiC 7 MAT PLUS 80 / MAT PLUS 82 UHS / MAT PLUS 55M SiC 7 MAT PLUS 80 / MAT PLUS 60 M / MAT PLUS 55M SiC 7 MAT PLUS 80 / MAT PLUS 82 UHS
Movable Metallic Anchors 18 Refractory Products
Aluminium Industry
Static Furnace Calcination of Alumina
(Refractory Lining) (Insulating Lining)
MAT PLUS 80 / MAT PLUS 82 UHS MAT 125 / MAT 125 G / INSULATING MATERIALS
Refractory Products
19
Aluminium Industry
Anode Baking Furnace
(Roof) (Bottom Lining) (Side Walls) (Insulation) (Insulating Lining) 20 Refractory Products
MAT 42 C IDEAL MU 44 / IDEAL M 310 IDEAL MU 48 / IDEAL A 63 INSULATING BRICKS MAT MW
Aluminium Industry
Electrolytic Cell
(Insulating Lining) (Bottom Refractory Lining)
INSULATING BRICKS / MAT MW MAT PLUS MC 45 / IDEAL M 334 AL / MAT PLUS 50
Refractory Products
21
Aluminium Industry
Melting & Holding Furnace
(Insulating Lining) (Bath Zone) (Roof & Door Side Walls) (Roof & Door Insulation) (Ceramic Anchor Bricks)
MAT MW / MAT MW AL MAT PLUS 80 AL / IDEAL B 83 AC MAT PLUS 80 / MAT PLUS 60 M / MAT 80 GS MAT MW G / MAT MW / MAT MW AL IDEAL A 63 / IDEAL MU 60
Movable Metallic Anchors
22
Refractory Products
Aluminium Industry
Ladle for Molten Aluminium Transportation
(Cover) (Refractory Lining) (Insulating Lining) (Insulation)
MAT PLUS MC 50 / MAT 50 MAT PLUS 80 H / IDEAL M 310 / IDEAL B 80 / MAT PLUS 82 UHS MAT MW AL / MAT MW G INSULATING MATERIALS - CERAMIC FIBERS
Refractory Products
23
Cement Industry
Cement Industry
24
Refractory Products
Cement Industry
Cyclone
(Insulating Lining)
MAT 125 / MAT 125 G MAT PLUS MC 35 / MAT PLUS MC 50 / MAT 32 GS / MAT 50 GS / IDEAL M 334 / MAT PLUS 50 ML E / MAT PLUS 25 ZR MAT PLUS 25 ZR / MAT PLUS 30 ZR G / MAT PLUS 82 UHS
(Cyclone Lining) (Raw Mill Duct)
Refractory Products
25
Cement Industry
Calcinator
(Insulating Lining)
MAT 125 / MAT 125 G IDEAL MU 48 / IDEAL M 334 / MAT PLUS 82 UHS / MAT PLUS 60 M / MAT 80 GS / MAT PLUS 10 SiC M
(Refractory Lining) 26 Refractory Products
Cement Industry
Riser Duct / Inlet Zone
(Insulating Lining)
MAT 125 / MAT 125 G MAT PLUS 60 M / MAT PLUS 22 ZR / MAT PLUS 10 SiC M / MAT 30 ZR G / MAT 57 M SiC 5 GS / MAT PLUS 22 ZR SiC 5 MAT PLUS 22 ZR / MAT 30 ZR G / MAT PLUS 60 M / MAT PLUS 10 SIC M / MAT PLUS 82 UHS
(Riser Duct) (Inlet Chamber)
Refractory Products
27
Cement Industry
Rotaty Kiln
(Safety Zone) (Calcination Zone) (Preheating Zone) 28 Refractory Products
IDEAL A 63 / IDEAL MU 60 / IDEAL MU 80 S / IDEAL B 80 / iDEAL A 45 SiC 25 / iDEAL A 52 SiC 15 IDEAL MU 60 / IDEAL B 50 Z IDEAL M 310 / IDEAL M 334 / IDEAL 282
Cement Industry
Grate Cooler / Bull Nose / Tertiary Air / Burner
(Nose Ring) (Bull Nose) (Kiln Hood) (Cooler-Hot Section) (Cooler-Cool Section) (Horseshoe) (Tertiary Air Duct) (Burner) (Insulating Lining)
MAT PLUS 60 A / MAT PLUS 60 M / MAT PLUS 65 M MAT PLUS 60 M / MAT PLUS 10 SiC M / MAT PLUS 82 UHS MAT PLUS 60 M / MAT 58 M GS / MAT 80 GS / MAT 57 HG MAT PLUS 80 / MAT PLUS 60 M MAT PLUS MC 50 / MAT 50 GS / IDEAL M 310 MAT PLUS 30 SiC / MAT PLUS 60 SiC / MAT PLUS 30 SiC A MAT PLUS MC 50 / MAT 50 GS / MAT 60 GS / IDEAL M 334 / IDEAL B 50 Z MAT PLUS 60 M / MAT PLUS 10 SiC M MAT 125 / MAT 125 G
Refractory Products
29
Power Generation
Power Generation
30
Refractory Products
Power Generation
Flue Gas Resuction
(Refractory Lining) (High Abrasion Refractory Lining) (Insulating Lining)
MAT 50 SMG / IDEAL M 334 / MAT 50 GS / MAT 80 GS / MAT 80 SPDG MAT PLUS MC 50 / MAT PLUS 50 ML E / IDEAL M 334 / MAT PLUS 80 MAT 125 G / GR 23 / ISO 450
Refractory Products
31
Power Generation
Coal Mill Door
(Refractory Lining) (Impact Zone) (Insulating Lining) 32 Refractory Products
MAT PLUS 50 ML E / MAT PLUS MC 50 / MAT PLUS 42 MAT PLUS 80 H / MAT PLUS 82 UHS INSULATING BRICKS / ISO 450
Power Generation
Boiler Furnace Hopper
(Refractory Lining)
MAT RAM 85 SiC P / MAT PLUS 70 SiC / MAT GUN 70 SiC
Special Metallic Anchors MVP Refractory Products 33
Power Generation
Refractory Lining of Main Coal Burners
(Refractory Lining) (Insulating Lining) (Insulating Lining)
MAT PLUS 50 ML E / MAT 80 GS / MAT PLUS MC 50 INSULATION BRICKS / MAT MW / MAT MW G / GR 23 MAT 125 / MAT 125 G / ISO 450
Movable Metallic Anchors 34 Refractory Products
Power Generation
Construction
Refractory Products
35
Refineries
Refineries
36
Refractory Products
Refineries
Crude & Vacuum Distillation Unit
(Inslulating Lining) (Insulating Lining) (Floor) (Burners)
MAT 106 L P / MAT 106 L GP MAT 125 P / MAT 125 GP IDEAL M 310 / IDEAL MU 48 / IDEAL MU 60 MAT PLUS 60 M
Refractory Products
37
Refineries
Sulfur Recovery Unit (Bottom / Heads)
(Insulating Lining) (Refractory Lining) 38 Refractory Products
MAT 124 MAT 42 C
Refineries
Sulfur Recovery Unit (Main Burner Main Combustion Chamber
(Insulating Lining Low Temperature) (Insulating Lining High Temperature) (Burning Zone)
CALCIUM SILICATE P/HT GR 23 / GR 26 / GR 28 / ISO 450 IDEAL KA 90 / MAT RAM 90 C / MAT PLUS 98 ULC T
Refractory Products
39
Lime Industry
Lime Industry
40
Refractory Products
Lime Industry
Lime Shaft Kiln
(Burning Zone Safety Lining) (Inlet, Transition, Cooling Zone) (Insulating Lining) (Refractory Lining)
MAT PLUS 60 M / MAT PLUS 60 A / MAT PLUS 52 A / IDEAL MU 60 / IDEAL B 60 / IDEAL B 75 MAT PLUS 42 / IDEAL M 310 / IDEAL MU 48 / IDEAL B 60 / MAT PLUS MC 45 MAT MW / MAT 125 / MAT 106 / CALCIUM SILICATE / INSULATING BRICKS / CERAMIC FIBERS MAT 60 M / MAT 80 S
Refractory Products
41
Lime Industry
Lime Rotary Kiln
(Sintering Zone) (Transition Zone) (Calcining Zone) (Preheating Zone) (Cooler) 42 Refractory Products
MAT PLUS 60 A / IDEAL A 63 / MAT PLUS 60 M MAT PLUS 60 A / IDEAL A 63 MAT PLUS 52 A / IDEAL MU 60 MAT PLUS 80 EA / IDEAL B 50 Z MAT PLUS MC 50 / IDEAL M 310 / IDEAL MU 48
Lime Industry
Construction
Refractory Products
43
Foundry
Foundry
44
Refractory Products
Foundry
Runner Receiver
(Metal Bath) (Cover) (Insulation)
MAT PLUS 93 SP / MAT SF 93 SP MAT RAM 50 C / MAT 96 S INSULATING MATERIAL
Refractory Products
45
Glass Industry
Glass Industry
46
Refractory Products
Glass Industry
Regenerator / Melting Furnace
(Insulating Bricks) (Refractory Bricks) (Refractory Safety Lining) (Refractory Castables)
ISO 450 / GR 26 / GR 28 / GR 30 IDEAL FC 77 / IDEAL FM 72 / IDEAL FM 76 IDEAL B 60 / IDEAL MU 60 MAT PLUS 80 EA / MAT 125
Refractory Products
47
Ceramic Industry
Ceramic Industry
48
Refractory Products
Ceramic Industry
Tunnel Kiln Car
(Refractory Lining) (Prefabricated Shapes) (Insulating Lining) (Insulating Lining) (Outside Walls) (Refractory Lining)
MAT GR / MAT PLUS MC 35 / MAT PLUS 80 MAT GR / MAT 42 / MAT PLUS 80 MAT 125 / MAT MW MAT 125 / MAT MW MAT 106 / MAT 125 MAT PLUS 42 / MAT PLUS MC 50 / IDEAL M 310 / IDEAL MU 48 / IDEAL B 60
Refractory Products
49
Alumina Silicate - Fireclay Bricks - High Alumina - Andalusite - Mullite - Silimanite - SiC Based Acid Resistant
Monolithic Refractory
Castables - Hydraulically Bonded Regular Castables (R.C.) Deflocculated Castables
Medium Cement Castables (M.C.C.) Low Cement Castables (L.C.C.) Ultra low Cement Castables (U.L.C.C.)
- Chemically Bonded Insulating Castables

50 Refractory Products
Refractory Products
Refractory Bricks
Refractory Products
Gunning Materials
Isulating Gunning Refractory Gunning
- Regular Cement Gunning (R.C.G.) - Medium Cement Gunning (M.C.G.) - Low Cement Gunning (L.C.G.) - Chemically Bonded
Plastic / Ramming Materials

Chemically Bonded Ceramically Bonded
Mortar / Jointing Materials

Heat Setting Air Setting
Refractory Products
51
Technical Data
Fireclay & High Alumina Refractory Bricks

PRODUCT NAME Classification Refractoriness (S.C.) Refractoriness Under Load o C (t0,5) Raw Material Basis Bulk Density (gr/cm3) Apparent Porosity (% b.v.) C.C.S. (N/mm2)
IDEAL 282 IDEAL M 382 IDEAL M 334 IDEAL M 334 AL IDEAL M 334 H IDEAL M 308 IDEAL M 310 IDEAL B 50 IDEAL B 50 Z IDEAL B 60 IDEAL B 65 IDEAL B 70 IDEAL B 75 IDEAL B 80 IDEAL B 80 C IDEAL B 85 IDEAL BK 85 IDEAL B 85 S IDEAL B 85 C IDEAL W 90
FC 30 FC 30 FC 30 FC 30 FC 35 FC 40 FC 40 HA 45 HA 45 HA 55 HA 65 HA 65 HA 75 HA 75 HA 75 HA 75 HA 75 HA 75 HA 75 HA 85
20/23 20/23 30 26 31 32 33 35 35 36 36 36 37 38 37 38 38 38 37/38 40
1230 1250 1280 1260 1310 1315 1340 1370 1385 1390 1410 1420 1430 1470 1420 1500 1520 1540 1460 1570
Fireclay Fireclay Fireclay Fireclay Fireclay Fireclay Fireclay Bauxite / Fireclay Fireclay Bauxite / Fireclay Bauxite / Fireclay Bauxite / Fireclay Bauxite Bauxite Bauxite / Corundum Bauxite / Corundum Bauxite / Corundum Bauxite / Alumina Bauxite / Corundum Corundum
2.14 2.16 2.18 2.16 2.20 2.22 2.25 2.35 2.35 2.52 2.56 2.65 2.73 2.77 2.76 2.85 2.80 2.92 3.05 3.15
13 13 14 14 16 18 17 18 17 17 18 19 19 19 17 17 18 17 17 17
55 65 65 55 60 50 50 55 50 65 65 70 80 85 90 85 85 100 120 80
Silicon Carbide Based Refractory Bricks

PRODUCT NAME Classification Refractoriness (S.C.) Refractoriness Under Load oC (t0,5) Raw Material Basis Bulk Density (gr/cm3) Apparent Porosity (% b.v.) C.C.S. (N/mm2)
IDEAL A 45 SiC 25 IDEAL A 52 SiC 15
HA 45 HA 45
39 39
1550 1550
Andalusite / SiC Andalusite / SiC
2.60 2.65
14 13
60 75
52
Refractory Products
Technical Data
Fireclay & High Alumina Refractory Bricks

Chemical Analysis (%) Thermal Linear Expansion (% at 1000 oC) Thermal Shock Resistance (950 oC/Water)
Al2O3 30.0 31.0 33.0 34.0 36.5 40.0 42.5 50.0 49.0 60.0 65.0 70.0 75.0 80.0 80.0 82.5 83.0 83.5 84.5 89.5
SiO2 64.0 63.5 61.5 62.0 58.0 55.0 52.5 44.5 46.5 34.5 29.0 23.0 13.8 13.0 11.0 11.5 11.5 10.2 9.8 7.5
Fe2O3 1.1 1.2 1.3 1.4 1.4 1.5 1.5 1.7 1.5 1.6 1.7 1.8 2.1 1.9 1.8 1.9 1.8 1.9 1.9 0.5
P 2O 5 -
SiC 0.48 0.48 0.51 0.50 0.53 0.55 0.57 0.62 0.62 0.65 0.67 0.67 0.68 0.70 0.72 0.73 0.73 0.74 0.74 0.78 >5 >5 10 8 15 12 20 20 20 30 30 30 30 30 30 > 30 > 30 30 30 20
1.9 1.9 -
Silicon Carbide Based Refractory Bricks

Al2O3 45.0 51.5
SiO2 26.5 30.5
Fe2O3 0.9 0.9
P 2O 5 -
SiC 25.0 15.0 0.50 0.48 > 100 > 100
Refractory Products
53
Technical Data
Andalusite / Mullite / Silimanite Based Refractory Bricks

PRODUCT NAME Classification Refractoriness (S.C.) Refractoriness Under Load o C (t0,5) Raw Material Basis Bulk Density (gr/cm3) Apparent Porosity (% b.v.) C.C.S. (N/mm2)
IDEAL MU 44 IDEAL MU 48 IDEAL MU 60 IDEAL A 63 IDEAL MU 65 IDEAL MU 72 IDEAL FM 72 IDEAL FM 76 IDEAL FC 77 IDEAL MU 80 S
FC 40 HA 45 HA 55 HA 55 HA 65 HA 75 HA 75 HA 75 HA 75 HA 75
34 37/38 39 39 39 39 40 40 39 40
1415 1450 1540 1540 1550 1550 1650 1700 1660 1600
Fireclay / Mullite Fireclay / Mullite Mullite / High Al. Raw Mat. Andalusite Mullite / High Al. Raw Mat. Mullite / High Al. Raw Mat. Mullite Mullite / Corundum Corundum / Andalusite Mullite / High Al. Raw Mat.
2.30 2.32 2.48 2.60 2.54 2.60 2.64 2.65 2.82 2.65
14 16 14 14 17 18 15 15 15 17
65 60 70 75 70 70 90 90 80 65
Refractory Mortars
PRODUCT NAME Classification Temperature (EN 1402-1) at oC Main Raw Material Base (EN 1402-1) Form of Delivery Chemical Analysis (%) (EN ISO 12677)
Al2O3 MAC I MAC II FIRECLAY MAT MOR 38 MAT MOR 45 MAT FIRE SUPER MAT MK 4 MAC DRY MAC 50 DRY SUPER AL MAT MOR 80 DRY MAT HF 4 MAT SiC 75 1350 1500 1350 1380 1540 1400 1450 1480 1500 1500 1600 1700 1650 1500 Quartz Chamotte Chamotte Chamotte Chamotte Chamotte Chamotte Chamotte Chamotte Chamotte/Bauxite Bauxite Corundum Corundum Silicon Carbide Wet Wet Dry Dry Dry Dry Dry Dry Dry Dry Dry Dry Dry Dry 12.8 33.0 30,0 38.0 45.0 40.0 37.0 37.0 35.5 50.0 70.0 80.0 80.0 12.0
SiO2 81.5 59.0 61.5 57.5 52.0 45.0 58.0 58.0 57.0 41.5 23.5 13.0 13.5 4.0
Fe2O3 1.0 1.4 1.3 1.5 1.7 3.5 1.8 1.7 1.5 1.5 1.7 0.5 0.9 0.1
SiC 74.0
54
Refractory Products
Technical Data
Andalusite / Mullite / Silimanite Based Refractory Bricks

Al2O3 44.0 48.0 60.0 62.5 65.0 71.0 72.0 76.0 77.0 79.0
SiO2 51.0 47.5 36.5 34.5 32.0 24.5 26.5 23.0 21.0 19.0
Fe2O3 1.3 0.9 0.8 0.9 0.8 1.1 0.4 0.3 0.6 0.6
P 2O 5 -
SiC 0.55 0.60 0.60 0.55 0.64 0.68 0.55 0.66 0.68 0.70 20 20 30 30 30 30 30 30 30 30
Refractory Mortars
Grain Size (mm) (EN 1402-3) Approx. water addition (EN 1402-4) (lt/100 kg dry material)
0.5 1 1 0.7 1 2 1 0.7 0.7 0.7 1 0.5 0.7 0.15
30 35 32 20 32 35 25 - 32 25 - 32 32 20 - 30 35 32
Refractory Products
55
Technical Data
Dense Castables
PRODUCT NAME Classification Temperature (EN 1402-1) at oC Main Raw Material Base (EN 1402-1) Chemical Analysis (%) (EN ISO 12677)
Al2O3 MAT GR 35 MAT 42 C MAT 42 MAT 45 TS MAT 45 MAT 50 MAT 50 S MAT 60 TC MAT 60 MAT 60 F 75 P MAT 77 TS MAT 80 S MAT 80 MAT 80 S MAT 80 HT MAT 90 MAT 94 MAT 95 F MAT 95 F PF MAT 96 S 1300 1300 1350 1350 1450 1440 1480 1500 1500 1550 1550 1600 1550 1620 1600 1630 1650 1650 1700 1700 1700 1800 Chamotte Chamotte Chamotte Chamotte Chamotte Chamotte Chamotte High Alumina Raw Materials Bauxite/Chamotte Andalusite Andalusite Bauxite Bauxite Bauxite Bauxite Bauxite Bauxite Corundum Tabular Alumina Tabular Alumina Tabular Alumina Tabular Alumina 30.0 35.0 44.0 40.0 45.0 44.5 45.0 49.0 50.0 50.0 50.0 55.0 55.0 58.0 60.0 60.5 60.5 76.5 80.0 81.0 80.0 83.0
SiO2 54.0 50.0 41.5 45.0 46.5 47.0 45.0 43.0 41.0 38.0 41.0 34.5 36.0 34.7 29.0 30.0 30.0 13.5 8.5 8.5 6.9 6.0
Fe2O3 2.5 2.8 2.9 3.4 1.4 1.5 2.3 1.4 1.4 2.2 1.1 1.4 0.9 0.9 1.3 0.8 0.8 1.6 1.6 1.6 1.8 1.4
56
Refractory Products
Technical Data
Dense Castables
Cold Crushing Strength (N/mm2) (EN 1402-6) Grain Size (mm) (EN 1402-3) Permanent Linear Change (%) (EN 1402-6) Reversible thermal expansion at 1000 oC (%) Material required (kg/m3) Approx. water addition (EN 1402-4) (lt/100 kg dry material)
at 1100 oC 22 22 27 24 25 30 40 42 35 42 38 20 20 24 35 50 45 42 50 50 45 70
at 1500 oC 6 6 6 6 6 6 6 6 3 6 3 3 6 6 6 6 6 60 60 50 50 70 6 6 6 3 6
at 1100 oC -0.65 -0.25 -0.15 -0.45 -0.20 -0.45 -0.20 -0.10 -0.30 +0.20 +0.20 -0,30 -0,60 -0.25 -0.20 -0.20 -0.25 -0.15 -0.15 -0.15 -0.15 -0.10 0.80 0.81 0.82 0.82 0.82 0.52 0.52 0.55 0.54 0.55 0.58 0.58 0.60 0.62 0.65 0.65 0.65 0.62 0.75 0.75 0.75 2130 2150 2200 2200 2200 2200 2250 2250 2250 2550 2550 2580 2250 2600 2600 2600 2570 2850 2900 2800 2850 2930 11 - 14 11 - 13 11 - 13 10 - 13 10 - 13 10 - 13 10 - 12 10 - 12 12 - 14 9 - 12 9 - 12 14-16 11 - 14 9 - 11 9 - 12 9 - 11 9,5-11 9 - 11 7.5 - 9.0 7.5 - 9.0 7.5 - 9.0 7.5 - 9.0
Refractory Products
57
Technical Data
Medium Cement Castables

Al2O3 MAT PLUS MC 35 MAT PLUS MC 40 MAT PLUS MC 45 MAT PLUS MC 50 MAT PLUS MC 50 R MAT PLUS MC 58 MAT PLUS MC 78 MAT PLUS MC 88 1320 1380 1440 1500 1500 1550 1500 1600 Chamotte Chamotte Chamotte Chamotte Chamotte Andalusite Bauxite Corundum 35.0 40.0 45.0 50.0 50.0 57.0 77.5 87.5
SiO2 58.0 53.5 50.0 44.0 44.0 39.0 13.8 7.0
Fe2O3 1.4 1.4 1.4 1.2 0.8 0.9 1.8 0.8
58
Refractory Products
Technical Data
Medium Cement Castables

Cold Crushing Strength (N/mm2) (EN 1402-6) Grain Size (mm) (EN 1402-3) Permanent Linear Change (%) (EN 1402-6) Material required (kg/m3) Approx. water addition (EN 1402-4) (lt/100 kg dry material)
at 1100 oC 75 75 75 80 95 80 80 80 6 6 6 6 6 6 6 6
at 1100 oC -0.45 -0.4 -0.4 -0.35 -0.3 -0.1 -0.35 -0.15 2250 2250 2300 2350 2350 2650 2800 3070 5.5 - 7.0 5.5 - 7.0 5.5 - 7.0 5.5 - 7.0 5.5 - 7.0 5.0 - 6.0 5.0 - 7.0 5.5 - 7.0
Mathios Refractories S.A. fail-safe packing system Mathios Refractories S.A. implements an integrated packing system to make certain its products are easily distinguished by end users and installers to minimize losses, energy consumption and ensure 100% correct installation.
MAT 42 MAT PLUS 85
Packaging of products is differentiated as follows:

MAT MW SUPER
Green bags: Maroon bags: Yellow bags: Red bags:
dense castables & gunning materials medium, low & ultra low cement castables insulating and insulating gunning materials mortars & ramming materials Refractory Products 59
Technical Data
Low Cement Castables

Al2O3 MAT PLUS GR MAT PLUS 35 MAT PLUS 42 MAT PLUS 50 ML MAT PLUS 50 ML E MAT PLUS 52 A MAT PLUS 58 A MAT PLUS 60 A MAT PLUS 60 M MAT PLUS 62 MAT PLUS 65 M MAT PLUS 70 MAT PLUS 75 MAT PLUS 80 MAT PLUS 80 PF MAT PLUS 80 H MAT PLUS 80 E MAT PLUS 80 EA MAT PLUS 82 UHS MAT PLUS 83 HS MAT PLUS 85 MAT PLUS 90 MAT PLUS 95 W MAT PLUS 95 T MAT PLUS 98 T MAT PLUS 20 ZR MAT PLUS 25 ZR MAT PLUS 22 ZR SiC 5 1200 1350 1420 1500 1550 1530 1580 1670 1650 1650 1670 1600 1550 1600 1600 1620 1650 1650 1600 1600 1650 1680 1700 1750 1800 1500 1600 1520 Chamotte Chamotte Chamotte Chamotte Chamotte / Mullite Andalusite Andalusite Andalusite Sintered Mullite Sintered Mullite Sintered Mullite Bauxite - Chamotte Bauxite - Chamotte Bauxite Bauxite Bauxite Bauxite Bauxite - Andalusite Bauxite Bauxite Bauxite - Corundum Corundum Corundum Sintered Alumina Sintered Alumina Synthetic Raw Materials Synthetic Raw Materials Synthetic Raw Materials 29.0 35.0 42.0 50.0 50.0 52.0 58.0 60.0 60.0 62.0 65.0 70.0 74.0 80.0 80.5 84.0 79.5 75.0 82.0 82.5 83.0 90.0 94.5 94.5 97.5 49.5 50.0 47.0
SiO2 63.5 58.0 53.0 46.0 46.0 42.5 38.0 37.0 35.5 35.0 30.0 25.0 17.5 11.7 11.7 9.8 13.5 18.5 10.7 10.5 10.5 4.8 3.0 3.0 0.1 25.0 20.5 21.5
Fe2O3 1.0 1.4 1.5 1.4 1.0 0.7 0.8 0.7 1.0 0.8 1.0 1.4 2.0 1.5 1.4 1.3 1.5 1.3 1.6 1.6 1.3 0.5 0.15 0.1 0.1 0.8 0,5 0,5
ZrO2/SiC
20.0 25.0 22.0/4.5
60
Refractory Products
Technical Data
Low Cement Castables

at 1100 oC 80 80 95 80 90 90 100 95 95 80 95 80 100 120 120 120 100 100 160 145 100 110 85 95 55 80 110 90
at 1500 oC 6 6 6 90 100 100 100 95 100 90 100 95 110 110 120 120 100 100 160 145 100 110 100 100 80 100 110 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
at 1100 oC -0.60 -0.50 -0.35 -0.25 -0.20 -0.20 +0.05 +0.05 -0.10 -0.10 -0.10 -0.20 -0.10 -0.10 -0.10 -0.10 -0.30 0.05 -0.40 -0.30 -0.30 -0.20 -0.10 -0.10 -0.10 -0.05 -0.20 -0.10 0.55 0.55 0.57 0.57 0.6 0.63 0.65 0.65 0.65 0.65 0.65 0.65 0.67 0.70 0.70 0.70 0.65 0.65 0.66 0.67 0.70 0.80 0.80 0.80 0.80 0.68 0.70 0.68 2050 2100 2300 2350 2350 2400 2600 2650 2530 2600 2550 2520 2750 2750 2750 2950 2800 2800 2850 2900 2900 3150 3100 3100 3180 2900 3000 2900 5.5 - 7.0 5.5 - 7.0 5.5 - 7.0 5.0 - 6.5 5.0 - 6.5 5.0 - 6.5 5.0 - 6.5 5.0 - 6.5 4,5 - 6,0 4,5 - 6,0 4,5 - 6,0 5.5 - 7.0 4.5 - 6.0 4.5 - 6.0 4.5 - 6.0 4.5 - 5.5 4.5 - 6.0 4.5 - 5.5 4,0 - 5,0 4,0 - 5,0 4.5 - 5.5 4.0 - 5.5 4.0 - 5.5 4.0 - 5.5 4.0 - 5.5 4.5 - 6.0 4.5 - 6.0 4.5 - 6.0
Refractory Products
61
Technical Data
Ultra Low Cement Castables

Al2O3 MAT CAST 85 ULC E MAT CAST 95 ULC CR1 MAT CAST 97 ULC T 1700 1800 1800 Bauxite - Corundum Sintered Alumina Sintered Alumina 84.5 95.0 97.0
SiO2 9.0 2.2 2.6
Fe2O3 1.4 0.1 0.1
Cr2O3
1.0
Self Flowing Low & Ultra Low Cement Castables

Al2O3 MAT SF 50 MAT SF 56 MAT SF 61 SiC MAT SF 93 MAT SF 93 SP MAT SF 97 T HA 1500 1500 1500 1700 1700 1760 Chamotte Chamotte Silicon Carbide Sintered Alumina Sintered Alumina / Spinell Sintered Alumina 50.0 56.0 27.0 93.0 93.0 97.0
SiO2 47.0 42.5 6.0 2.5 0.5 1.0
Fe2O3 1.0 1.0 0.2 0.5 0.1 0.05
SiC
MgO
59.0
4.0
62
Refractory Products
Technical Data
Ultra Low Cement Castables

Cold Crushing Strength (N/mm2) (EN 1402-6) Thermal Conductivity (W/mK) (EN 993-14) Grain Size (mm) (EN 1402-3) Permanent Linear Change (%) (EN 1402-6) Reversible thermal expansion at 1000 oC (%) Material required (kg/m3) Approx. water addition (EN 1402-4) (lt/100 kg dry material)
at 1100 oC 60 55 55
at 1500 oC 110 80 80
at 800 oC 2.25 2.92 2.92 10 6 6
at 1100 oC -0.35 0 -0.10 0.7 0.8 0.80 2950 3120 3130 4.5 - 5.5 4.0 - 5.5 4.0 - 5.5
Self Flowing Low & Ultra Low Cement Castables

at 1100oC 60 60 95 70 70 80
at 1400 oC 100 100 95 100 (1500 oC) 100 120
at 1600 oC 3 3 3 10 120 130 6 6
at 1100 oC -0.40 -0.35 -0.10 -0.10 -0.10 -0.10 0.55 0.55 0.55 0.8 0.80 0.81 2230 2250 2550 3100 2980 3150 6.5 - 7.5 6.5 - 7.5 5.0 - 6.5 4.5 - 5.5 4.5 - 5.5 4.5 - 5.5
Refractory Products
63
Technical Data
Silicon Carbide Low Cement Castables

PRODUCT NAME Classification Temperature (EN 1402-1) at oC Main Raw Material Base (EN 1402-1) Chemical Analysis (%) (EN ISO 12677) Bulk Density (EN 1402-6) at 110 oC (g/cm3)
Al2O3 MAT PLUS 9 SiC MAT PLUS 10 SiC MAT PLUS 10 SiC M MAT PLUS 30 SiC MAT PLUS 30 SiC A MAT PLUS 32 SiC MAT PLUS 40 SiC MAT PLUS 50 SiC MAT PLUS 60 SiC MAT PLUS 70 SiC MAT PLUS 83 SiC MAT PLUS 57 SiC 5 MAT PLUS 55 M SiC 7 1500 1550 1600 (red) 1500 1530 (red) 1500 1500 1500 1500 1500 1550 1580 1550 (red) Chamotte / SiC SiC / Corundum Sintered Mullite / SiC SiC / Chamotte SiC / Andalusite SiC / Corundum SiC / Chamotte SiC / Chamotte SiC / Chamotte SiC / Chamotte Silicon Carbide Andalusite / SiC Sintered Mullite / SiC 43.0 53.0 53.0 34.0 41.5 57.0 29.0 25.0 20.5 16.0 12.0 56.5 55.5
SiO2 43.0 33.0 32.0 33.0 26.5 7.0 27.0 22.0 18.0 12.0 4.0 36.0 33.0
Fe2O3 0.4 0.4 1.0 0.3 0.65 0.3 0.2 0.2 0.6 0.2 0.2 0.8 1.0
SiC 9.0 9.0 10.0 29.0 29.0 31.0 39.0 48.0 58.0 68.0 79.0 5.0 7.0 2.25 2.45 2.45 2.28 2.65 2.55 2.33 2.38 2.42 2.44 2.50 2.55 2.52
Reinforcement Stainless Steel Fibers

PRODUCT NAME Melting Temperature at oC Critical Oxidation Temperature (%) Cycling Heating 304 310 330 430 446 METAL-X 1400-1455 1400-1455 1345-1425 1480-1530 1425-1510 1480-1530 870 1040 1050 850 1205 1250 Continuous Service 980 1150 1165 815 1200 1300 Chemical Composition (%) Coefficient of Thermal Expansion (870 oC ) at 10 -6/ oC
Cr 18-20 24-25 17-19 14-18 23-27 23
Ni 8-12 19-22 34-36 0.5 20.2 18.5 17.6 13.7 13.1 15.0
64
Refractory Products
Technical Data
Silicon Carbide Low Cement Castables

at 1100 oC 90 95 120 100 100 100 100 100 100 100 95 90 110
at 1400 oC 95 95 120 95 100 95 100 100 100 100 95 100 120 6 6 6 3 8 6 3 3 3 3 3 8 6
at 1100 oC -0.20 -0.15 0.7 -0.20 0.20 -0.20 -0.20 -0.20 -0.20 -0.25 -0.10 -0.15 -0.25 0.50 0.60 0.60 0.55 0.56 0.60 0.55 0.55 0.56 0.56 0.78 0.60 0.60 2300 2500 2500 2330 2700 2600 2380 2420 2460 2490 2550 2600 2570 5.5 - 6.5 5.0 - 6.5 4.8 - 6.0 5.5 - 6.5 4.2 - 5.0 5.5 - 6.5 5.5 - 6.5 5.5 - 6.5 5.5 - 6.5 5.5 - 6.5 5.0 - 6.5 4,5 - 6,0 4,5 - 5,5
Refractory Products
65
Technical Data
Chromium Oxide Low Cement Castables

Al2O3 MAT PLUS 85 CR 8 MAT PLUS 88 CR 8 S MAT PLUS 88 CR 8 MAT PLUS 90 CR 4 MAT PLUS 90 CR 4 S MAT PLUS 94 CR 2 MAT PLUS 95 QC 1700 1700 1700 1700 1700 1700 1750 Corundum / Chrome Oxide Synthetic Raw Materials / Chrome Oxide Sintered Alumina / Chrome Oxide Sintered Alumina / Chrome Oxide Synthetic Raw Materials / Chrome Oxide Sintered Alumina / Chrome Oxide Sintered Alumina 85.0 87.5 88.0 91.0 90.0 93.5 95
SiO2 0.9 2.4 2.1 2.2 2.8 2.2 3.0
Fe2O3 0.5 0.6 0.1 0.1 0.7 0.1 0.1
Cr2O3 8.0 8.0 8.0 4.0 4.0 2.0 2.0
Anti-Wetting Low Cement Castables

Al2O3 MAT PLUS 60 M AL MAT PLUS 65 M AL MAT PLUS 80 EA AL MAT PLUS 80 AL 1250 1250 1250 1200 Sintered Mullite Sintered Mullite Bauxite - Andalusite Bauxite 57.0 62.0 73.0 76.0
SiO2 33.5 28.0 16.0 10.7
Fe2O3 1.0 1.0 1.3 1.4
BaO 3.0 3.0 3.0 5.0
66
Refractory Products
Technical Data
Chromium Oxide Low Cement Castables

at 1100 oC 80 75 80 80 85 90 95
at 1500 oC 100 100 110 110 90 85 95 8 10 6 6 6 6 6
at 1100 oC -0.15 -0.15 -0.15 -0.15 -0.15 -0.15 -0.10 0.80 0.82 0.82 0.82 0.83 0.83 0.80 3250 3130 3130 3070 3050 3040 3000 4.5 - 6.0 4.5 - 6.0 4.5 - 6.0 4.5 - 6.0 4.5 - 6.0 4.5 - 6.0 4.5 - 6.0
Anti-Wetting Low Cement Castables

Cold Crushing Strength (N/mm2) (EN 1402-6) Grain Size (mm) (EN 1402-3) Reversible thermal expansion at 1000 oC (%) Material required (kg/m3) Approx. water addition (EN 1402-4) (lt/100 kg dry material)
at 1100 oC 80 80 85 90 6 6 6 6 0.63 0.65 0.65 0.67 2500 2530 2800 2950 4,5 - 6,0 4,5 - 6,0 4,5 - 6,0 4,0 - 5,5
Refractory Products
67
Technical Data
Conventional Gunning Materials

Al2O3 MAT GR G MAT 35 G MAT 40 G MAT 44 G MAT 48 G MAT 50 G MAT 50 SMG MAT 57 HG MAT 60 G MAT 60 SMG MAT 70 G MAT 80 G MAT 80 SPDG MAT 90 G MAT 95 G 1270 1280 1320 1350 1460 1480 1500 1470 1560 1500 1500 1580 1600 1650 1700 Chamotte Chamotte Chamotte Chamotte Chamotte Chamotte Fireclay Hight Alumina Raw Materials Andalusite Bauxite Bauxite Bauxite Bauxite Corundum Tabular Alumina 30.0 34,5 41.5 44.0 48.0 48.5 50.0 56,0 59.5 62.0 70.0 79.0 80.0 87.7 95.0
SiO2 52.5 50 45.0 46.5 41.5 42.0 40.0 34.5 32.0 28.5 14.5 8.5 8.2 2.8 0.15
Fe2O3 3.6 2.8 2.1 1.4 1.4 1.4 1.2 1.2 1.1 1.5 1.8 1.4 1.3 0.5 0.15
Calcium Aluminates Cements

PRODUCT NAME Pyrometric cone equivalent at oC Al2O3 FONDU SECAR 51 SECAR 71 SECAR 80 ALAG 1270 - 1290 1430 - 1450 1590 - 1620 1770 - 1810 1270 - 1290 37.0 50.0 68.5 79 > 36.0 Chemical Analysis (%) (EN ISO 12677) SiO2 6.0 6.0 0.8 0.4 6.0 Fe2O3 18.5 2.8 0.4 0.3 18.5 Bulk Density (EN 1402-6) at 110 oC (g/cm3) 1.10 0.90 - 1.00 0.90 0.70 - 0.80 1.60 - 1.70
68
Refractory Products
Technical Data
Conventional Gunning Materials

at 1100 oC 20 18 28 25 45 23 41 48 24 18 40 40 42 24 40 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
at 1100 oC -0.7 -0.45 -0.40 -0.30 -0.35 -0.30 -0.15 -0.3 +0.20 -0.20 -0.4 -0.20 -0.20 -0.15 -0.15 0.50 0.52 0.55 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.70 0.75 0.75 0.80 0.81 2100 2130 2200 2200 2250 2200 2300 2300 2300 2300 2600 2600 2600 2900 2800 At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle
Refractory Products
69
Technical Data
Medium Cement Gunning Materials

Al2O3 MAT 32 GS MAT 40 GS MAT 48 GS MAT 50 GS MAT MC 55 G MAT 57 GS MAT 57 A GS MAT 58 M GS MAT 60 GS MAT 74 GS MAT 78 GS MAT 80 GS MAT SiC 68 GS MAT SiC 72 GS MAT 56 ZR 10 GS MAT 57M SiC 5 GS 1320 1350 1470 1500 1550 1500 1520 1500 1550 1450 1500 1500 1500 1500 1600 1500 (red) Chamotte - Synthetic Raw Materials Chamotte Chamotte Chamotte High Alumina Raw Materials Chamotte - Sintered Mullite Andalusite Sintered Mullite Sintered Mullite Bauxite - Mullite Bauxite Bauxite Silicon Carbide Silicon Carbide Andalusite Sintered Mullite/SiC 32.0 40.0 48.0 50.0 55.5 57.0 57.0 58.0 58.5 73.5 78.0 79.5 18.0 16.0 56.0 57.0
SiO2 58.5 53.0 44.5 43.0 39.0 37.5 36.5 33.5 33.5 15.5 11.5 11.8 8.0 7.4 28.0 30.0
Fe2O3 1.0 1.5 1.3 1.5 0.8 1.1 0.8 1.0 1.1 2.1 2.2 2.1 0.9 0.9 0.6 0.9
Special Gunning Materials

Al2O3 MAT 20 ZR G MAT 30 ZR G MAT GUN 10 SiC MAT GUN 30 SiC MAT GUN 50 SiC MAT GUN 70 SiC 1450 1380 1500 1500 1550 1550 ZAC/Chamotte Zircon Based Raw Materials SiC / Chamotte SiC / Chamotte SiC / Chamotte SiC / Chamotte 50.0 39.0 42.0 35.0 26.0 17.0
SiO2 19.5 20.0 39.2 28.0 17.0 7.0
Fe2O3 0.65 1.0 0.5 0.2 0.2 0.2
SiC
ZrO2 22.0 30.0
9.5 29.0 48.0 68.0
70
Refractory Products
Technical Data
Medium Cement Gunning Materials

at 1100 oC 40 40 50 40 1200 (14) 50 65 40 55 40 50 60 60 60 65 60
at 1400 oC 1300 (60) 1300 (50) 60 55 18 65 1500 (70) 6 6 6 6 6 6 6 6 6 6 6 60 6 3 3 6 90 6
at 1100 oC -0.65 - 0.65 -0.55 - 0.55 -0.40 -0.50 -0.25 -0.40 -0.50 -0.40 -0.30 -0.55 -0.20 -0.20 -0.30 -0.25 0.52 0.54 0.6 0.60 0.6 0.58 0.58 0.58 0.6 0.65 0.74 0.74 0.55 0.55 0.58 0.58 2100 2150 2230 2250 2230 2350 2450 2450 2250 2570 2560 2580 2500 2500 2600 2430 At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle
Special Gunning Materials

at 1100 oC 60 45 50 47 48 45 6 6 6 6 6 6
at 1100 oC -0,35 -0,60 -0.05 -0.05 -0.05 -0.0.5 0.7 0.73 0.48 0.5 0.53 0.55 2670 2830 2250 2300 2400 2500 At nozzle At nozzle At nozzle At nozzle At nozzle At nozzle
Refractory Products
71
Technical Data
Insulating Castables
Al2O3 MAT 106 LP MAT 106 L MAT 106 P MAT 106 MAT 125 P MAT 125 MAT 124 P MAT 124 MAT 135 LI P MAT MW L MAT MW 1000 1000 1020 1030 1080 1100 1120 1150 1340 1250 1300 Perlite Vermiculite Perlite Vermiculite Perlite/Expanded Clay Vermiculite / Expanded clay Perlite / Double Process Porcelain Vermiculite / Double Process Porcelain Light Weight Chamotte Lightweight Chamotte Lightweight Chamotte 36.0 34.0 37.5 35.0 36.0 27.0 31.0 27.0 37.0 38.0 38.0
SiO2 31.0 26.5 27.0 22.0 35.0 33.5 45.5 42.5 43.5 43.5 42.5
Fe2O3 4.2 6.0 4.5 8.1 4.4 12.0 3.5 7.8 6.0 6.1 6.2
Insulating Gunning Materials

Al2O3 MAT 106 L GP MAT 106 GP MAT 106 G MAT 125 GP MAT 125 G MAT 124 GP MAT 124 G MAT MW G 1000 1020 1030 1080 1120 1100 1120 1300 Perlite Perlite Vermiculite Perlite / Expanded clay Vermiculite / Expanded clay Perlite / Double Process Porcelain Vermiculite / Double Process Porcelain Lightweight Chamotte 36.5 38.5 30.0 34.5 28.0 31.0 27.0 38.0
SiO2 30.0 26.0 20.5 37.0 37.0 46.0 43.0 43.0
Fe2O3 4.2 4.5 13.5 4.7 9.5 3.7 7.8 6.2
72
Refractory Products
Technical Data
Insulating Castables
Cold Crushing Strength (N/mm2) (EN 1402-6) Thermal Conductivity (W/mK) (EN 993-14) Grain Size (mm) (EN 1402-3) Permanent Linear Change (%) (EN 1402-6) Material required (kg/m3) Approx. water addition (EN 1402-4) (lt/100 kg dry material)
at 1000 oC 0.8 0.7 0.9 1.3 2.3
at 1100 oC
at 800 oC 0.18 0.17 0.20 0.19 0.25 6 6 6 6 6 6 6 6 6 6 6
at 800 oC -0.8 -0.75 -0.55 -0.75 -0.35 -0.4 -0.45 -0.45 -0.3 -0.3 -0.25
at 1000 oC
at 1100 oC 650 650 800 800 80-95 80-95 70-80 70-80 38-48 40-50 35-45 35-45 35-40 22-27 22-27
-0.75 -0.75 -0.80 -0.85
1000 1100 1200 1200 1420 -0.70 -0.50 1580 1650
2.8 2.5 3.5 6.5 3.5 6.0
0.28 0.38 0.37 0.42 0.47 0.54
Insulating Gunning Materials

Cold Crushing Strength (N/mm2) (EN 1402-6) Thermal Conductivity (W/mK) (EN 993-14) Grain Size (mm) (EN 1402-3) Material required (kg/m3) Approx. water addition (EN 1402-4) (lt/100 kg dry material)
at 1000 oC 0.9 1.1 1.3
at 1100 oC
at 800 oC 0.18 0.19 0.21 2.9 2.7 2.7 3.6 5.5 0.28 0.27 0.40 0.39 0.56 6 6 6 6 6 6 6 6 850 850 800 1030 1100 1250 1250 1680 75-90 / At nozzle 70-85 / At nozzle 70-85 / At nozzle 37-50 / At nozzle 40-55 / At nozzle 35-45 / At nozzle 35-45 / At nozzle 22-28 / At nozzle
Refractory Products
73
Technical Data
Ramming Materials
Al2O3 PYROPLASTIC SUPER PYROPLASTIC SUPER 80 MAT RAM 50 M MAT RAM 50 C MAT RAM 60 C MAT RAM 70 C MAT RAM 70 CM MAT RAM 80 MAT RAM 80 C MAT RAM 90 C 1450 1620 1600 1550 1600 1600 1650 1650 1650 1750 Chamotte Bauxite Chamotte / Mullite Chamotte Chamotte / Bauxite Bauxite / Corundum Mullite / Corundum Bauxite Bauxite / Sintered Alumina Corundum 37.0 72.5 53.0 50.0 60.0 69.0 70.0 77.0 80.0 89.5
SiO2 58.0 20.5 42.0 43.0 32.5 19.0 23.0 16.0 13.5 5.5
Fe2O3 1.8 1.7 0.8 1.2 1.4 1.4 1.0 1.6 1.3 0.5
Special Ramming Materials

Al2O3 MAT RAM 85 SiC P MAT RAM 90 SiC P 1550 1550 Silicon Carbide Silicon Carbide 6.0 1.5
SiO2 5.0 5.5
Fe2O3 0.2 0.1
SiC 83.0 89.0
74
Refractory Products
Technical Data
Ramming Materials
Cold Crushing Strength (N/mm2) (EN 1402-6) Grain Size (mm) (EN 1402-3) Permanent Linear Change (%) (EN 1402-6) Reversible thermal expansion at 1000 oC (%) Material required (kg/m3)
at 1100 oC 16.0 18.0 18 65 65 65 65 40 70 70 6 6 6 6 6 6 6 6 6 6
at 1100 oC -1.4 -1.4 -0.15 -0.25 -0.35 -0.25 -0.2 -0.25 -0.15 -0.15 0.55 0.72 0.55 0.55 0.57 0.58 0.58 0.72 0.72 0.75 2300 2650 2250 2350 2450 2560 2600 2750 2750 2950
Special Ramming Materials

Cold Crushing Strength (N/mm2) (EN 1402-6) Grain Size (mm) (EN 1402-3) Permanent Linear Change (%) (EN 1402-6) Reversible thermal expansion at 1000 oC (%) Material required (kg/m3)
at 1100 oC 80 70 3 3
at 1100 oC 0.10 0.15 0.68 0.72 2650 2550
Refractory Products
75
Technical Data
Insulating Firebricks
PRODUCT NAME Classification Group (ISO 2245) Classification Temperature at oC Density (ASTM C-134) kg/m3 Cold Crushing (ASTM C-93-84) MPa Modulus of Rapture (ASTM C-93-84) MPa Specific Heat (KJ/kgK) at 1000 oC
GR 23 GR 25 GR 25 A GR 25 B GR 25 CA GR 25 HS GR 26 GR 26 HS GR 28 GR 30 GR 32
125-0.5-L 135-0.8-L 135-0.8-L 135-0.9 135-1.1 135-1.1 140-0.8-L 140-0.9-L 150-0.9-L 160-1.0-L 170-1.2-L
1260 1350 1350 1350 1350 1350 1430 1430 1540 1650 1760
480 800 820 900 1100 1100 800 870 890 1020 1250
1.2 2.5 2.5 4.0 5.4 6.0 1.6 4.0 2.1 2.2 3.5
1.0 3.1 1.5 1.8 2.1 2.1
1.05 1.10 1.10 1.10 1.10
Insulating Firebricks - Calcium Silicate Insulating Boards

PRODUCT NAME Max Service Temperature oC Density (ASTM C-134) kg/m3 Cold Crushing (ASTM C-133-93) MPa
Total Porosity (ISO 5017)%
Specific Heat (KJ/kgK) at 1000 oC
ISO 450 ISO 550 ISO 750 S CALCIUM SILICATE N CALCIUM SILICATE P CALCIUM SILICATE HT
900 900 900 950 950 1050
425 500 750 245 290 290
1.3 2.5 7.0 0.9 1.15 1.9
82 81 68 1.5
0.80 0.75 0.75 0.80
76
Refractory Products
Technical Data
Insulating Firebricks
Thermal Conductivity (ASTM C-182) W/mK Chemical Analysis (%)
at 400 oC 0.12 0.24 0.24 0.27 0.32 0.32 0.25 0.29 0.30 0.38 0.49
at 600 oC 0.14 0.28 0.28 0.30 0.36 0.36 0.27 0.32 0.32 0.39 0.50
at 800 oC 0.17 0.32 0.32 0.35 0.40 0.40 0.30 0.35 0.34 0.40 0.51
at 1000 oC 0.19 0.37 0.37 0.40 0.45 0.45 0.33 0.38 0.36 0.41 0.53
at 1200 oC 0.35 0.41 0.38 0.42 0.56
at 1400 oC 0.60
Al2O3 37.0 50.0 34.0 34.0 34.0 50.0 58.0 54.0 67.1 73.4 77.0
SiO2 44.4 57.0 57.0 57.0 39.1 31.0 25.1 21.5
Fe2O3 0.7 0.9 1.2 1.2 1.2 0.9 0.7 0.8 0.6 0.5 0.3
TiO2 1.2 0.1 0.1 0.1 tr
CaO 1.2 0.1 0.1 0.1 tr
MgO 0.3 0.2 0.2 0.2 0.2 0.1 tr 0.1
Na 2O+K 2O 1.1 1.7 0.9 0.9 0.9
Insulating Firebricks - Calcium Silicate Insulating

at 200 oC 0.10 0.12 0.15 0.07 0.08 0.07
at 400 oC 0.12 0.14 0.17 0.10 0.10 0.10
at 600 oC 0.14 0.16 0.19 0.14 0.14 0.14
at 1000 oC 0.19 0.37 0.37 0.40 0.45 0.45
Al2O3 14.8 14.8 9.0 0.49 0.49 0.40
SiO2 66.5 66.5 77.0 44.1 44.1 46.9
Fe2O3 4.1 4.1 7.0 0.09 0.09 0.09
TiO2 0.5 0.5 0.7 -
CaO 5.0 5.0 0.8 42.7 42.7 43.2
MgO 2.1 2.1 1.3 0.3 0.3 -
Na2O+K 2O 6.5 6.5 2.0 0.12 0.12 0.01
Refractory Products
77
Technical Data
PRODUCT NAME Grain Size(mm) Fusion Point at oC Density at kg/m3 Thermal Conductivity (under ambient conditions) Water Absorption Capacity (% b.v.) pH
SUPER FINE FINE MEDIUM LARGE
0-2 1-3 1-4 5-8
1200-1320 1200-1320 1200-1320 1200-1320
95-120 85-110 80-100 70-90
0.063-0.069 0.063-0.069 0.063-0.069 0.063-0.069
20-50 20-50 20-50 20-50
6-9 6-9 6-9 6-9
Acid - Proof Cements & Concretes

PRODUCT NAME Density (g/cm3) Compressive Strength (N/mm2) (After 28 days) Flexural Strength (N/mm2) Tensile Strength (N/mm2) Adhesion to. (N/mm2) Flexibility 10 (N/mm2)
Ceramic ASPLIT ET ASPLIT CN 916 MAC ACID MAT ACID GS 2.05 1.45 2 2.15 100 60 35 50 30 6 40 40 -
Steel Concrete 10 1.2 1.4 1.0 -
Acid - Resistant Tiles - Bricks

PRODUCT NAME Density (g/cm3) Compressive Strength (N/mm2) Water Absorption (w.t%) Acid Solubility (% b.w) Chemical Analysis (%)
Al2O3 IDEAL ACID 20 IDEAL ACID SUPER IDEAL ACID SUPER DT 2.1 2.12 2.14 75 65 70 6.8 5.5 5.5 2.5 1.2 0.85 20 19.5 21.5
SiO2 73.5 74 72
78
Refractory Products
Technical Data
Chemical Analysis (%)
Al2O3 10-16 10-16 10-16 10-16
SiO2 38-46 38-46 38-46 38-46
Fe2O3 6-13 6-13 6-13 6-13
CaO+K 2O 2-11 2-11 2-11 2-11
MgO 16-35 16-35 16-35 16-35
Acid - Proof Cements & Concretes

Thermal Conductivity (W/mK) Thermal Linear Expansion (106 1/K) Thermal Resistance up to (oC)
1.7 1.6 1.2 -
45 12 -
120 180 900 1100
Acid - Resistant Tiles - Bricks

Type of Bonding Thermal Shock Resistance (Cycles as per EN 993-11) Open Porosity (% b.v)
Ceramic Ceramic Ceramic
12 7 7
12 11 11
Refractory Products
79
Technical Data
Ceramic & High Temperature Soluble Insulation Fibers

PRODUCT NAME Type of Product Max Service Temperature at oC Density (Kg/cm3) Tensile Strength (KPa) Compressive Strength (MPa) Specific Heat (KJ / kgK) Thickness (mm)
at 1090 oC CERAMIC BLANKET 1260 96 128 96 128 96 128 96 128 310 310 210 200-220 70 90 70 90 65 90 70 95 750 650 0.35 0,30 1.13 13-25-38-50
CERAMIC BLANKET HT Blanket SW 607
1425
1.13
13-25-38-50
1100
1.05(at 540 oC)
13-25-38-50
SW 607 MAX CERAMIC BOARD 100 CERAMIC BOARD 115 CERAMIC PAPER SW 607 MAX PAPER CERAMIC FIBER SW 607 HT PAPER
1200 1260 1400 1260 1200 1260 1300
1.13 1.13 1.13
14-25-38-50 6-10-13-25-50 6-10-13-25-50 1-2-3-4-5-6 1-2-3-4-5-6 -
Panels
Papers
Bulk Fbers
Mineral Fibers
PRODUCT NAME Type of Product Max Service Temperature at oC Density (Kg/cm3) Thermal Conductivity (W/mK) Thickness (mm)
at 100 oC Blanket supported with wire mesh 60 700 90 120 40 FIBER BOARDS Panel 700 50 75 100 BULK FIBERS Bulk Fibers 800 150 0.045 0.042 0.042 0.050 0.049 0.048 0.045 0.045 0.043
at 200 oC 0.066 0.059 0.057 0.086 0.080 -
at 350 oC 0.113 0.097 0.092 30 up to 100 30 up to 100
BLANKET
80
Refractory Products
Technical Data
Ceramic & High Temperature Soluble Insulation Fibers

at 200 oC 0.06 0.06 0.06 0.06 0.06 0.06 0.09 0.08 0.06
at 400 oC 0.11 0.10 0.11 0.10 0.11 0.10 0.13 0.12 0.08 0.08 0.09 0.09
at 600 oC 0.16 0.15 0.16 0.15 0.17 0.16 0.19 0.16 0.11 0.11 0.13 0.14 -
at 800 oC 0.23 0.20 0.23 0.20 0.28 0.24 0.15 0.15 0.20 0.23 -
at 1000 oC 0.32 0.27 0.32 0.27 0.39 0.34 0.20 0.20 0.35 -
Al2O3
SiO2
Fe2O3 + TiO2
ZrO2
CaO + MgO
Na 2O+K 2O
44.0
56.0
0.15
0.05
0.10
35.0
50.0
15
0.15
0.09
0.10
0.3
60.0-70.0
25.0-40.0
0.3 44.0 44.0 47.0 0.3 44.0 -
60.0-70.0 54.0 54.0 52.0 60.0-70.0 56.0 70.0-80.0
10 -
1.0 1.0 0.15 -
25.0-40.0 1.0 1.0 25.0-40.0 0.05 18.0-25.0
1.0 1.0 0.10 -
Refractory Products
81
High Quality Solutions
82
Refractory Products
Chemical Industry - Glass Industry - Ceramic Industry Lime Industry - Foundry - Refineries - Waste Incinerators
Refractory Products
83
Aluminium Industry - Steel Industry - Power Plants Cement Industry - Non Ferrous Industry
84
Refractory Products
Aluminium Industry - Steel Industry - Power Plants Cement Industry - Non Ferrous Industry
Refractory Products
85
Research & Development
86
Refractory Products
Mathios Refractories S.A.

is developing and expanding the portfolio and the typical applications of the refractory materials through the latest technology equipment in the production line along with the highly experienced personnel of the R&D Department. The main activities of the R&D Department include the optimization of the existing formulations and products, the line tuning of formulations in order to meet the customers requirements, the research and development of new - advanced refractory materials, pilot plant trials in different industrial sectors, the technical support of Sales Department, as well as the collaboration with Institutes and Universities.
Refractory Products
87
Certification
88
Refractory Products
Certification
Refractory Products
89
Refractory Industry
5 Epidavrou Str., 182 33 Athens, Greece el: +30 210 4913502, Fax: +30 210 4903949 e-mail: mathios@mathios.gr www.mathios.gr International Sales: Tel: +30 210 42 57 377, Fax: +30 210 42 57 377 e-mail: export@mathios.gr www.mathios.com
Harpener Feld 11, 44805 Bochum, Deutschland, el: +49 234 61 03 925-926, Fax: +49 234 61 03 927 e-mail: info@mathios-gmbh.de www.mathios.de
Nikola Malasevski 9 2600 Dupnica, Bulgaria el: +359 878186555, Sofia showroom: 36 Okuluversten Pat Perl Park Mall Sofia, Bulgaria tel :+359 701 40094 Fax:+359 701 40094 e-mail: mathiosad@mathios.gr www.mathios.com
1 rue de la Haye Le Dome - BP 12910 95731 ROISSY CDG el: +33 1 49 19 26 50, Fax: +33 1 49 19 21 00 e-mail: export@mathios.gr www.mathios.com

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Our Company since 1890...

we are proud of our solutions

Ceramic Industry Chemical Industry Waste Incinerators

Steel Plants (Mini Mills)

Electric Arc Furnace

Ladle for Secondary Metallurgy

Pusher Type Reheating Furnace

E.A.F. (Electric Arc Furnace With Tap Hole)

E.A.F. (Electric Arc Furnace With E.B.T.)

Ladle for Secondary Metallurgy

Movable Metallic Anchors

Walking Beam Reheating Furnace

(Roof) (Discharging Zone) (Preheating Zone) (Hearth) (Burners) 14 Refractory Products

Pusher Type Reheating Furnace

Primary - Secondary Aluminium Production

Melting & Holding Furnace

Rotary Kiln Calcination of Alumina

(Cooling Zone) (Inlet Zone) (Burner) (Calcination Zone)

Movable Metallic Anchors 18 Refractory Products

Static Furnace Calcination of Alumina

(Refractory Lining) (Insulating Lining)

Anode Baking Furnace

MAT 42 C IDEAL MU 44 / IDEAL M 310 IDEAL MU 48 / IDEAL A 63 INSULATING BRICKS MAT MW

(Insulating Lining) (Bottom Refractory Lining)

INSULATING BRICKS / MAT MW MAT PLUS MC 45 / IDEAL M 334 AL / MAT PLUS 50

Melting & Holding Furnace

Movable Metallic Anchors

Ladle for Molten Aluminium Transportation

(Cover) (Refractory Lining) (Insulating Lining) (Insulation)

(Cyclone Lining) (Raw Mill Duct)

(Refractory Lining) 26 Refractory Products

Riser Duct / Inlet Zone

(Riser Duct) (Inlet Chamber)

(Safety Zone) (Calcination Zone) (Preheating Zone) 28 Refractory Products

Grate Cooler / Bull Nose / Tertiary Air / Burner

Flue Gas Resuction

(Refractory Lining) (High Abrasion Refractory Lining) (Insulating Lining)

Coal Mill Door

(Refractory Lining) (Impact Zone) (Insulating Lining) 32 Refractory Products

Boiler Furnace Hopper

MAT RAM 85 SiC P / MAT PLUS 70 SiC / MAT GUN 70 SiC

Special Metallic Anchors MVP Refractory Products 33

Refractory Lining of Main Coal Burners

(Refractory Lining) (Insulating Lining) (Insulating Lining)

Movable Metallic Anchors 34 Refractory Products

Crude & Vacuum Distillation Unit

(Inslulating Lining) (Insulating Lining) (Floor) (Burners)

Sulfur Recovery Unit (Bottom / Heads)

(Insulating Lining) (Refractory Lining) 38 Refractory Products

MAT 124 MAT 42 C

Sulfur Recovery Unit (Main Burner Main Combustion Chamber

Lime Shaft Kiln

Lime Rotary Kiln

(Metal Bath) (Cover) (Insulation)

MAT PLUS 93 SP / MAT SF 93 SP MAT RAM 50 C / MAT 96 S INSULATING MATERIAL

Regenerator / Melting Furnace

(Insulating Bricks) (Refractory Bricks) (Refractory Safety Lining) (Refractory Castables)

Tunnel Kiln Car

- Chemically Bonded Insulating Castables

Plastic / Ramming Materials

Mortar / Jointing Materials

Fireclay & High Alumina Refractory Bricks

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