TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)

A
C

(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault, Alfa
& Land Rover)

37

Revision 09/2013

A
C

TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)

(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault & Alfa)

38

TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)

(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault & Alfa)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit

Kit

Kit

Kit

Kit
Kit

Overhaul Kit TF80-SC Only (Transtec)

(GM, Saab, Lancia, Fiat
Vauxhall, Opel).......................... 05-ON
1 AF40.OHK01
Overhaul Kit TF-81SC, AF21(Transtec)
2005- Ford 500 & Mercury Montego
2006- Ford Fusion, Mercury Milan
& Mazda 6 with 3.0Ltr Engines
2006- Lincoln MKZ/Zephyr
2007- Mazda CX-7 & CX-9
.................................................. 05-ON
1 AF40.OHK02
Overhaul Kit (TF-80SC & TF-81SC) (Precision)
(Volvo, Ford, Saab, Lancia, Fiat
Peugeot) (Without Pistons) ....... 05-ON
1 AF40.OHK51
Overhaul Kit (TF-80SC & TF-81SC) (Precision)
(Volvo, Ford, Saab, Lancia, Fiat
Peugeot) (With Pistons) ............ 05-ON
1 AF40.OHK52
Overhaul Kit TF80-SC (Transtec)
(Volvo) ....................................... 05-ON
1 AF40.OHK03
Valve Body Gasket Set
(GM, Volvo) ............................... 05-ON
1 AF40.GK01

GASKETS
NI
NI

Valve Body Cover ..................... 05-ON

Valve Body Cover
(Volvo 12 Hole) ......................... 05-ON

AF40.GAS01

AF40.GAS02

153J
153J

124D
124D
128G
131H
134J
NI

4HP14.OR11

AF40.ORK02

1
1
1

AF40.ORK01
AF40.ORK05
AF40.ORK04

AF40.ORK06

AF40.ORK03

AF40.OR02

Drive Shaft Left Hand

(Volvo 4WD 63 x 39 x 8.5 mm) . 05-ON
Drive Shaft Left Hand (Volvo)
(41mm x 66mm x 8.80mm) ....... 05-ON

172D Damper Piston 'C1' Clutch ........ 05-ON

175G Piston 'C2' Clutch (Precision).... 05-ON

PART NO

AF40.MCS13

AF40.MCS06

1
1

AF40.PIS01
AF40.PIS05

1
1

AF40.SRK01
AF40.SRK03

SEALING RINGS
Kit
Kit

Sealing Ring Kit (Transtec) ....... 05-ON

Sealing Ring Kit (Precision) ...... 05-ON

FRICTION PLATES
Kit
Kit
Kit
Kit
250B

RUBBER COMPONENTS
'O' Ring, Pump Outer ................ 05-ON
'O' Ring Kit (Precision)
'C3' Clutch ................................. 05-ON
'O' Ring Kit (Transtec),
'C1' Clutch ................................ 05-ON
'O' Ring Kit (Precision),
'C1' Clutch ................................ 05-ON
'O' Ring Kit (Precision)
'C2' Clutch ................................. 05-ON
'O' Ring Kit (Precision)
'B2' Brake .................................. 05-ON
'O' Ring Kit (Precision)
'B1' Servo Assembly ................. 05-ON
Drive Shaft 'O' Ring Left Hand
(Freelander) .............................. 05-ON

QTY

MOULDED PISTONS

250B
120A
123B

YEARS

METAL CLAD SEALS Cont

251D
251D
251D
252G
252G
253H
253H

Friction Plate (AM) .................... 05-ON

1
Friction Plate (Alto) AF40 .......... 05-ON
1
Friction Plate (AM) 6 Cylinder ... 05-ON
1
Friction Plate (Alto) 6 Cylinder .. 05-ON
1
'C3' Clutch (Reverse, 3rd & 5th)
(166mm OD x 1.70mm x 54T) .. 05-ON
4
'C3' Clutch (Reverse, 3rd & 5th) (Alto)
(166mm OD x 1.70mm x 54T) .. 05-ON
4
'C1' Clutch (1st, 2nd, 3rd, 4th)
(157mm OD x 1.70mm x 54T) .. 05-ON
7
'C1' Clutch (1st, 2nd, 3rd, 4th) (Alto)
(157mm OD x 1.70mm x 54T) .. 05-ON
7
'C1' Clutch (1st, 2nd, 3rd, 4th) (Alto Selective)
(157mm OD x 1.50mm x 54T) .. 05-ON AR
'C2' Clutch (4th, 5th, 6th)
(160mm OD x 1.70mm x 55T) .. 05-ON
4
'C2' Clutch (4th, 5th, 6th) (Alto)
(160mm OD x 1.70mm x 55T) .. 05-ON
4
'B2' Brake (1st, Reverse)
(185mm OD x 1.70mm x 60T) .. 05-ON
7
'B2' Brake (1st, Reverse) (Alto)
(185mm OD x 1.70mm x 60T) .. 05-ON
7

AF40.FRK01
AF40.FRK51
AF40.FRK02
AF40.FRK52
AF40.FRP03
AF40.FRP53
AF40.FRP01
AF40.FRP51
AF40.FRP55
AF40.FRP02
AF40.FRP52
AF40.FRP04
AF40.FRP54

STEEL PLATES
METAL CLAD SEALS
150A
152J
152J
152J
152J
152J
152J
153J
153J
153J

Pump to Converter .................... 05-ON

1
Drive Shaft Right Hand
(Vauxhall, Opel, Saab) .............. 05-ON
1
Drive Shaft Right Hand (Citroen, Peugeot)
(38.2mm x 55mm x 13.9mm) .... 05-ON
1
Drive Shaft Right Hand (Outer 75.2 x 62 x 8)
(Freelander, Volvo 4WD)........... 05-ON
1
Drive Shaft Right Hand (Inner)
(Freelander 55.5 x 34 x 7mm).. 05-ON
1
Drive Shaft Right Hand (Inner)
(Volvo 4WD 45.5 x 34 x 6.8mm) 05-ON
1
Drive Shaft Right Hand (Volvo)
(38mm x 75mm x 10/13mm) ..... 05-ON
1
Drive Shaft Left Hand
(Vauxhall, Opel, Saab) .............. 05-ON
1
Drive Shaft Left Hand (Citroen, Peugeot)
(38.8mm x 63mm x 8.6mm) ...... 05-ON
1
Drive Shaft Left Hand, Freelander/Jaguar
(66.35 x 42 x 10.6) .................... 05-ON
1

AF40.MCS01
AF40.MCS04
AF40.MCS08
AF40.MCS09

Kit
300B

Steel Plate AF40-6 .................... 05-ON

'C3' Clutch (Reverse, 3rd & 5th)
(141mm ID x 2.31mm x 36T) .... 05-ON
301D 'C1' Clutch (1st, 2nd, 3rd, 4th)
(141mm ID x 1.80mm x 40T) .... 05-ON
302G 'C2' Clutch (4th, 5th, 6th)
(143mm ID x 1.80mm x 36T) .... 05-ON
303H 'B2' Brake (1st, Reverse)
(173mm ID x 1.70mm x 14T) .... 05-ON

AF40.STK01

AF40.STP03

AF40.STP01

AF40.STP02

AF40.STP04

AF40.MCS10
AF40.MCS12

PRESSURE PLATES

AF40.MCS05
AF40.MCS03
AF40.MCS07

SPRINGS & CIRCLIPS

411D

AF40.MCS11

39

Spring Assy, 'C1' Clutch Piston . 05-ON

AF40.SPR01

TF-80SC (AF40), TF-81SC (AF21) 6 Speed FWD (Electronic Control)

(Peugeot, Citroen, Ford, Volvo, Mazda, Opel, Vauxhall, Saab, Cadillac, Fiat, Renault & Alfa)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

FILTERS
450J

Pick-Up Filter ............................ 05-ON

AF40.FIL01

AF40.BAN01

Kit
Kit

BANDS
500B

'B1' Brake Band

(New Aftermarket) ..................... 05-ON

BUSHINGS
Kit
NI

Bushing Kit, (6 Pieces)

(Volvo, Ford) ............................. 05-ON
Solenoid Bush ........................... 05-ON

1 AF40.BK01
AR 09G.BUS03

THRUST WASHERS & BEARINGS

653C Thrust Race, 'C1' Clutch (0.85mm Late Style)
This race fits the late style clutch that has a smooth
face without castellations. When updating from old style
castellated drums this thrust race must also be replaced
.................................................. 05-ON
1 AF40.THW01

ELECTRICAL COMPONENTS
700E
702J
702J
705J
705J
706J
707J
707J
708J
709J
710J
711J
712J

Speed Sensor, Output (Volvo) .. 05-ON

Speed Sensor, Input (Volvo) ..... 05-ON
Speed Sensor, Input Mondeo ...
(White Connector) ..................... 05-ON
Solenoid, SLU Early Type (TF-80SC)
No. on sol 13BR7F00823.......... 05-ON
Solenoid, SLU Late Type (TF-80SC)
.................................................. 05-ON
Solenoid, SLC3 (TF-80SC) ....... 05-ON
Solenoid, SLB1 Early Type (TF-80SC)
No. on sol 14BP7B02208.......... 05-ON
Solenoid, SLB1 Late Type (TF-80SC)
.................................................. 05-ON
Solenoid, SLC1 (TF-80SC) ....... 05-ON
Solenoid, SLC2 (TF-80SC) ....... 05-ON
Solenoid, SLT (TF-80SC) .......... 05-ON
Solenoid, SS2 (TF-80SC)
(3 Way Type) ............................. 05-ON
Solenoid, SS1 (TF-80SC)
(3 Way Type) ............................. 05-ON

Kit
Kit

Kit
NI
NI
Kit

Kit
Kit

Kit
Kit

1
1

AF40.ELE04
AF40.ELE03

AF40.ELE01

AF40.SOL02

1
1

AF40.SOL08
AF40.SOL05

AF40.SOL06

Kit

1
1
1
1

AF40.SOL07
AF40.SOL03
AF40.SOL04
AF40.SOL06

Kit

AF40.SOL01

AF40.SOL01

Kit

NI
NI
Kit

750J
750J
751J
Kit

Kit
Kit

Kit
Kit

Kit

QTY

PART NO

Valve Body
(Vauxhall/Opel, Modified) .......... 05-ON
1 AF40.VB01
Valve Body (TF-80SC New OEM)
(Opel, Saab, Volvo, Land Rover) . 05-ON
1 AF40.VB02
AF40-6 II Valve Body
(OEM New) ............................... 05-ON
1 AF40.VB08
Valve Body (TF-81SC New OEM)
(Ford, Volvo, L.Rover, Jaguar) .. 06-ON
1 AF40.VB06
C1/K1 Clutch Control Valve
(Requires Tool AF40.VA02 & Fixture AG4.VA05)
(Sonnax Click here for Info) ... 05-ON
1 AF40.VA01
Tool Kit for AF40.VA01 .............. 05-ON
1 AF40.VA02
C2 Clutch Control Valve
(Requires Tool AF40.VA04 & Fixture AG4.VA05)
(Sonnax Click here for Info) ... 05-ON
1 AF40.VA03
Tool Kit for AF40.VA03 & VA05 . 05-ON
1 AF40.VA04
C3 Clutch Control Valve
(Requires Tool AF40.VA04 & Fixture AG4.VA05
(Sonnax Click here for Info) ... 05-ON
1 AF40.VA05
B1 Control Valve
(Requires Tool AF40.VA07 & Fixture AG4.VA05)
(Sonnax Click here for Info) ... 05-ON
1 AF40.VA06

Tool Kit for AF40.VA06 .............. 05-ON

1 AF40.VA07
Main Pressure Regulator & Boost Assy
(Requires Tool AF40.VA09 & Fixture AG4.VA05)
(Sonnax Click here for Info) ... 05-ON
1 AF40.VA08
Tool Kit for AF40.VA08 .............. 05-ON
1 AF40.VA09
Lock Up Clutch Control Valve
(Requires Tool AF40.VA11 & Fixture AG4.VA05
& Tool AF40.VA17)
(Sonnax Click here for Info) ... 05-ON
1 AF40.VA10
Tool Kit for AF40.VA10 .............. 05-ON
1 AF40.VA11
Replacement Reamer for AF40.VA11
AR AF40.VA22
Adaptor Plate for Fixture AG4.VA05
(Use for Installing AF40.VA10) .. 05-ON AR AF40.VA17
Second Regulator Valve
(Requires Tool AF40.VA14 & Fixture AG4.VA05)
(Sonnax Click here for Info) ... 05-ON
1 AF40.VA13
Tool Kit for AF40.VA13 .............. 05-ON
1 AF40.VA14
Solenoid Modulator Valve
(Requires Tool AF40.VA16 & Fixture AG4.VA05)
(Sonnax Click here for Info) ... 05-ON
1 AF40.VA15
Tool Kit for AF40.VA15 .............. 05-ON
1 AF40.VA16
9mm Valve Body End Plug Kit
(5 Plugs & 7 'O' Rings)
(Sonnax Click here for Info) ... 05-ON AR AF40.PLU01
11mm Valve Body End Plug Kit
(5 Plugs & 7 'O' Rings)
(Sonnax Click here for Info) ... 05-ON AR AF40.PLU02
Clutch, Band & Line Accumulator Piston
5 AF40.VA12
(Sonnax Click here for Info) ... 05-ON
Universal Valve Body Fixture
(Sonnax Click here for Info) ... 05-ON AR AG4.VA05
Accumulator Piston & Sleeve
(Sonnax Click here for Info) ... 05-ON AR AF40.VA20
Solenoid Modulator Accumulator
Piston Kit (TF-81SC Only)
(Sonnax Click here for Info) ... 05-ON AR AF40.VA21
Spring Adjuster Kit
(Sonnax Click here for Info) ... 03-ON
1 09G.VA16
Click here for complete TF-80SC Sonnax Valve Body Diagram
Click here for complete TF-81SC Sonnax Valve Body Diagram

HARD PARTS

VALVE BODY PARTS

750J

YEARS

VALVE BODY PARTS Cont

811D Piston, 'C1' Clutch (Steel) ......... 05-ON

812D Piston & Retaining Spring Assy
(Steel 'C1' Clutch) ..................... 05-ON
813D 'C1' Clutch Drum New
(With Needle Bearing)............... 05-ON
813D 'C1' Clutch Drum New
(7 Plate With Piston, No Fric).... 05-ON
813D 'C1' Clutch Drum Exchange
(Modified 7 Plate) ...................... 05-ON
813D 'C1' Clutch Drum Exchange
(6 Plate W.Slots by Bearing) ..... 05-ON
813D 'C1' Clutch Drum Exchange
(6 Plate W/O Slots by Bearing) . 05-ON
813D 'C1' Clutch Drum
(With Circlip Repair) .................. 05-ON
819F Planetary Assy, Rear................. 05-ON
NI
Shaft, Transmission to Transfer
(Volvo 4x4) ................................ 05-ON

AF40.PIS06

AF40.PIS07

AF40.DRU10

AF40.DRU05

AF40.DRU02

AF40.DRU03

AF40.DRU04

1
1

AF40.DRU31
AF40.PLK03

AF40.SH01

TOOLS & MANUALS

Click here to view special tools for this transmission

40