DATE

Calculation
3/1/2013 static pr.(mmwg )
Dy. Pr .(mmwg )
Temp .0 c
rt
(Kg / m3 )
Velocity m/sec
Volume m3/sec
Volume m3/hr
Volume Kg/hr
Volume Nm3/hr
Flow factor Nm3/kg cl.
% use
Kwh
( Actual )
Kwh
(Rated )
Area
( m2 )
kiln feed (tph )
Clinker (tpd )
Clinker (Kg )

FN- 1
890
24
10

FN- 2
513
30
7

1.11
16.88
6.282
22616.00
25121.55
19428.89
0.403
82.7
91
110
0.3721
80
1156.63
48192.77

1.08
19.17
8.865
31915.28
34362.92
26576.12
0.551
64.5
71
110
0.4624

3/1/2013

FLOW MEASUREMENT
Pyro Section
FN- 3
FN- 4
357
232
14.17
19.86
5
5
1.07
13.25
6.125
22051.55
23490.81
18167.68
0.377
32.2
29
90
0.4624

1.05
15.80
14.138
50898.26
53438.48
41329.07
0.858
53.0
70
132
0.895

ESP FN
#VALUE!
20
287
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
82.7
91
110
2.26865

26.09.13

TAD
static pr.(mmwg )
Dy. Pr .(mmwg )
Temp .0 c
rt
(Kg / m3 )
Velocity m/sec
Volume m3/sec
Volume m3/hr
Volume Kg/hr
Volume Nm3/hr
Flow factor Nm3/kg cl.
% use
Kwh
( Actual )
Kwh
(Rated )
Area
( m2 )
kiln feed (tph )
Clinker (tpd )
Clinker (Kg )

static pr.(mmwg )
Dy. Pr .(mmwg )

-41
19.71
789

-41
27.39
750

-37.75
31.67
799

0.266
31.262
32.909
118470.85
31519.53
24377.05
#REF!

0.276
36.170
38.075
137069.2
37857.93
29279.14
#REF!

0.264
39.806
41.902
150848.9
39775.04
30761.83
0.646

0.263
0.257
43.506
45.456
45.796
47.849
164866.9 172258.1
43437.303 44268.101
33594.20 34236.74
0.706
#REF!

1.052656

1.052656

1.052656

1.052656

1.052656

47590.36
33%

36%

36%

-421
11.77

-433
14.4

-415
13.79

P H FN
-435
17.47

-425
13.92

-36.5
37.8
800

-44.5
40.25
826

Temp

.0 c
3

rt
(Kg / m )
Velocity m/sec
Volume m3/sec
Volume m3/hr
Volume Kg/hr
Volume Nm3/hr
Flow factor Nm3/kg cl.
% use
Kwh
( Actual )
Kwh
(Rated )
Area
( m2 )
kiln feed (tph )
Clinker (tpd )
Clinker (Kg )
Date
Calculation
static pr.(mmwg )
Dy. Pr .(mmwg )
Temp .0 c
3
rt
(Kg / m )
Velocity m/sec
Volume m3/sec
Volume m3/hr
Volume Kg/hr
Volume Nm3/hr
Flow factor Nm3/kg cl.
% use
Kwh /Amps ( Actual )
Kwh
(Rated )
Area
( m2 )
kiln feed (tph )
Clinker (tpd )
Clinker (Kg )

351

350

349

345

345

0.431
23.682
67.143
241716.30
104235.81
80615.475
#REF!

0.475
20.143
57.109
205594.0
97647.0
75519.7
#REF!
88.9
400
450
2.8352

0.476
18.503
52.481
188931.3
89922.9
63326.0
#REF!
88.9
400
450
2.8364

0.478
20.415
57.906
208461.8
99708.8
70217.5
#REF!
88.9
400
450
2.8364

0.479
19.955
56.602
203766.0
97685.5
68792.6
1.543
88.9
400
450
2.8364

450
2.8352

44578.00
3/1/2013
PR. BLOWER PR. FN
2200
2100
73
128.6
35
72
1.17
28.74
0.508
1827.45
2130.66
1647.84
#REF!

1.03
40.57
0.716
2579.37
2659.28
2056.67
#REF!

14/9/2013
PR. BLOWER
2000
107
54.5

1.08
36.23
0.640
2303.44
2477.67
1916.22
#REF!
116.4
64
55
55
55
0.0176625 0.0176625 0.0176625

PR. FN
2100
128.6
72
1.03
40.57
0.716
2579.37
2659.28
2056.67
#REF!
85.3
64
75
0.017663

12/1/2014
PA Blower
2000
111
35
1.14
35.78
0.632
2275.18
2602.21
2012.54
0.045

0.0176625
74
44.58
44578.31

PR. BLOWER
2200
73
35

PR. FN
2100
128.6
72

P H FN
-435
17.47
351

1.17
28.74
0.508
1827.45
2130.66
1647.84
0.034

1.03
40.57
0.716
2579.37
2659.28
2056.67
#DIV/0!

0.431
23.682
67.143
241716.30
104235.81
80615.475
1.673

55
0.0176625

55
0.0176625

450
2.8352

29.09.13

1.10.13

-48
35.46
819

-45.6
28.1
790

0.259
42.538
44.778
161202.0
41674.740
32231.04
#DIV/0!

0.266
37.356
39.323
141562.0
37606.631
29084.79
#DIV/0!

1.052656

1.052656

34%

32%

-404
13.2

13.10.13
-427
14.4

-48.5
23.92
789

FN- 1
880
21.49
26

FN- 2
490
27.35
23

FN- 3
390
19.5
21

1.05
16.43
6.114
22009.34
23114.29
17876.48
0.371
71.8
79
110
0.3721
80
1156.63
48192.77

1.02
18.85
8.715
31372.57
31869.45
24647.68
0.511
55.5
61
110
0.4624

1.01
15.95
7.376
26552.03
26847.52
20763.75
0.431
40.0
36
90
0.4624

4.10.13
-38.66
21.8
818

-36
22
805

-45
24.24
783

0.266
0.260
0.259
34.455
33.146
33.319
36.270
34.891
35.074
130570.7 125607.5 126265.6
34707.237 32684.950 32709.7
26842.41 25278.38 25297.49
#DIV/0!
0.599
0.567

0.259
33.319
35.074
126265.6
32709.7
25297.49
0.567

0.262
33.266
35.018
126065.3
33062.2
25570.16
0.544

0.267
34.580
36.400
131041.6
35045.2
27103.76
0.577

1.052656

1.052656

1.052656

1.052656

25%

15.1013
-385
12.71

-47.3
21.67
812

1.052656

42169
25%

-38.66
21.8
818

13.10.13

1.052656

44578
25%

44578
25%

46988
25%

46988
25%

343

343

350

0.482
19.479
55.249
198898.0
95794.6
67461.0
1.513
88.9
400
450
2.8364

0.480
20.375
57.790
208045.0
99908.6
70358.2
1.497
78.9
355
450
2.8364

0.477
19.199
54.456
196041.9
93582.4
65903.1
1.499
78.9
355
450
2.8364

44578.00

46988.00

43976.00

18/8/2013 14/1/14
PA Blower PA Blower N
2350
2100
97.13
109
58
38.7
1.10
34.12
0.603
2169.81
2387.63
1846.58
0.041

1.14
35.50
0.627
2257.17
2575.71
1992.04
0.045

62

37/66

0.0176625
74
44.58
44578.31

0.0176625
74
44.58
44578.31

14/9/13
FN- 4
250
22.69
20

ESP FN PR. BLOWER PR. FN

-23
2000
2100
19.78
107
128.6
260
54.5
72

P H FN
-425
13.92
350

P H FN
-421
11.77
349

26.9.13
P H FN
-433
14.4
345

1.00
0.53
1.08
1.03
0.475
0.476
0.478
17.32
22.70
36.23
40.57
20.143
18.503
20.415
15.498
51.506
0.640
0.716
57.109
52.481
57.906
55793.67 185420.2 2303.44 2579.37 205594.0 188931.3 208461.8
55696.42 98506.93 2477.67 2659.28 97647.0 89922.9 99708.8
43075.35 76184.78 1916.22 2056.67 75519.7 63326.0 70217.5
0.894
1.581
0.040
0.043
1.567
1.314
1.457
59.8
82.7
116.4
85.3
88.9
88.9
88.9
79
91
64
64
400
400
400
132
110
55
75
450
450
450
0.895
2.26865 0.017663 0.017663 2.8352
2.8364
2.8364

15.10.13
-45
20.85
794

25.10.13
FN- 1
875
26.09
29

FN- 2
512
22.46
26

FN- 3
375
15.2
25.8

12.12.13
FN- 4
306
18.39
24.5

FN- 1
875
25.72
14

FN- 2
501
23.05
10

0.265
1.04
1.01
0.99
0.99
1.09
1.06
32.237
18.20
17.14
14.21
15.66
17.62
16.91
33.935
6.772
7.927
6.570
14.014
6.555
7.818
122164.8 24378.77 28538.03 23653.40 50449.01 23596.51 28143.82
32334.4 25334.56 28770.88 23491.86 49923.71 25803.24 29940.23
25007.25 19593.63 22251.26 18168.49 38610.76 19956.10 23155.63
0.569
0.440
0.499
0.408
0.448
0.519
71.8
55.5
40.0
59.8
71.8
55.5
79
61
36
79
79
61
110
110
90
132
110
110
1.052656 0.3721
0.4624
0.4624
0.895
0.3721
0.4624
80
80
1069.00
1069.00
43976 44578.00
44578.00 45783.00
25%

26.9.13
P H FN
-415
13.79
345

29.9.13
P H FN
-404
13.2
343

0.479
19.955
56.602
203766.0
97685.5
68792.6
1.543
88.9
400
450
2.8364

0.482
19.479
55.249
198898.0
95794.6
67461.0
1.513
88.9
400
450
2.8364

44578.00

44578.00

1.10.13
P H FN
-393
14.6
362

8.10.13
P H FN
-426
15.07
342

0.468
20.785
58.954
212233.8
99296.9
69927.4
1.658
88.9
400
450
2.8364

0.481
20.825
59.068
212643.6
102296.0
72039.4
1.533
88.9
400
450
2.8364

42169.00

46988

10.10.13
PR. FN
2100
79.81
68

13.10.13
FN- 1
868
22.6
21

1.04
1.07
31.77
16.72
0.561
6.221
2020.18 22395.70
2107.19 23888.83
1629.69 18475.50
0.035
0.393
63.6
73.2
35
80.5
55
110
0.017663 0.3721
80
1156.63
46988
46988

13.10.13
FN- 2
FN- 3
477
358
21
11.92
15
14

FN- 4
279
17.08
10

ESP FN
-16
12
255

1.04
1.03
1.04
0.54
16.30
12.34
14.74
17.59
7.538
5.708
13.193
39.912
27136.41 20548.77 47493.79 143682.75
28290.08 21205.95 49252.56 77121.27
21879.41 16400.58 38091.70 59645.22
0.466
0.349
0.811
1.269
55.0
34.2
49.6
59.1
60.5
30.8
65.5
65
110
90
132
110
0.4624
0.4624
0.895
2.26865

Damp. Position %
P.h.Fan
RPM
P.h.Fan
KW
PC coal
( TPH )
Kiln coal
TA Duct
TA Duct
ESP Fan

(TPH)
( 0c )
( draft )
( rpm )

FLOW MEASUREMENT
COAL MILL
DATE
Calculation
5/1/2013 static pr.(mmwg )
Dy. Pr .(mmwg )
Temp .0 c
rt
(Kg / m3 )
Velocity m/sec
Volume m3/sec
Volume m3/hr
Volume Kg/hr
Volume Nm3/hr
Flow factor Nm3/kg cl.
% use
Kwh
( Actual )
Kwh
(Rated )
Area
( m2 )
Coal feed (tph )

Mill I/L
84
25.1
313

Recir.
-77.5
0.93
57

Fan ( I/L )
-530
16.43
51

0.49
26.01
5.105
18376.28
8994.30
6956.15

0.85
3.79
1.182
4254.38
3626.56
2804.76

0.82
16.25
8.166
29396.38
24119.86
18654.18

0.19625

0.3115

0.5024

FLOW MEASUREMENT
COAL MILL

DATE
Calculation
4/1/2013 static pr.(mmwg )
Dy. Pr .(mmwg )
Temp .0 c
rt
(Kg / m3 )
Velocity m/sec
Volume m3/sec
Volume m3/hr
Volume Kg/hr
Volume Nm3/hr
As per FLS M3/sec
% use
Kwh
( Actual )
Kwh
(Rated )
Area
( m2 )
7 Mill feed (tph )
I/l draft
o/l draft
I/l temp
O/l temp
O,sepa draft
O,sepa rpm
re cir. Damp
Fan Kw
Mill Kw
Mill sound
Fan Damp

Mill I/L
-15
7.5
310
0.49
14.27
17.498
62993.03
30625.26
21567.09
22.000

1.2265625

FLOW MEASUREMENT
RAW MILL
Mill O/L
Fan I/L
RABH
-394
-928
27.7
20.41
56
53
0.82
0.77
21.08
18.65
18.605
32.948
66979.71 118613.8
55067.79 91779.13
38780.13 64633.19
17.300
37.500

0.8825

1.76625

1.04
0.00
0.000
0.00
0.00
0.00
9.600

2.0096

29.10.13
Mill O/L

RA FN
-166
16.19
176

-340
15.86
58

0.67
17.84
12.907
46464.4
31180.46
21958.07

0.90
15.22
13.429
48344.85
43683.16
31202.26

40
90
0.723456

0.8825
70
-17.00
320.00
309.00
61.00
760.00
71.00
420-430
1350
23

29.10.13
Mill O/L
-397
18.5
60
0.89
16.54
14.600
52559.45
46868.61
36247.96

30.10.13 1.11.13
Mill O/L
-394
-394
17.5
18.69
61
61.5

Mill I/L
-17
7.5
300

4.12.13
Mill O/L
-385
16.7
61

Fan I/L
-900
19.9
53

5.12.13
Mill O/L
-358
17.73
55

9.1.14
Fan I/L
-885
19.96
49

Mill O/L
-376
17.6
50

0.89
0.89
0.49
0.81
0.78
0.83
0.79
0.84
16.11
16.66
14.14
16.48
18.38
16.80
18.28
16.63
14.218
14.710
17.349
14.547
32.473
14.829
32.289
14.678
51186.19 52957.15 62457.98 52370.92 116901.0 53384.07 116239.1 52840.87
45524.63 47029.31 30887.62 42460.72 90796.86 44224.02 91589.24 44351.04
35208.53 36372.24 23888.34 32838.92 70221.86 34202.64 65420.88 31679.32
37.500
17.300

0.8825
70
-18.00
335.00
310.00
63.00
785.00

0.8825
71
-18.00
335.00
310.00
63.00
785.00

63.00
405-416
1360
21

63.00
405-417
1360
21

0.882828 1.226563
77
75
-18.00
-17.00
335.00
330.00
319.00
317.00
62.00
58
785.00
775
735
680
63.00
62
405-418
415
1379
1370
27
22

0.8825

1.76625

0.8825

1.76625

0.8825

9.1.14
Mill I/L
-22
9
305

RABH
13.67
3.73
57

Re cir.

0.49
0.86
15.57
7.56
19.094
15.185
68737.87 54665.07 61574.01
33678.87 47113.99
24056.34 33652.85 31768.03
22.000
9.600
As per FLS
1973.53
3.02 % false air
1.226563
70
-19.00
332.00
299.00
54
781
720
63
410
1351
26
95

2.0096

images
Calculation
11/4/2013 static pr.(mmwg )
Dy. Pr .(mmwg )
Temp .0 c

Fan I/L
-340
28.85
101

FLOW MEASUREMENT
Cement Mill
Mill O/L
Stack
Fan I/L
-139
16.67
-405
27.73
9.14
28.73
97
77
105

Mill O/L
-170
27.92
102

rt
(Kg / m3 )
Velocity m/sec
Volume m3/sec
Volume m3/hr
Volume Kg/hr
Volume Nm3/hr
As per FLS m3/sec

0.73
22.86
20.165
72594.70
52861.00
40882.44
19.200

0.75
22.02
8.494
30576.62
23073.00
17844.54
5.5

0.81
12.18
3.795
13660.6
11104.80
8588.40
5.400

0.71
0.74
23.03
22.28
20.314
8.596
73128.68 30946.55
52256.75 22953.39
40415.12 17752.04

Area
( m2 )
Feed (mt )
cement temp. oc
gas temp oc
o/l draft

0.882026

0.38575

0.3115665

0.882026

0.38575

23.9.13
Fan I/L
-330
29
100

Mill O/L
-180
28
100

Fan I/L
-407
31.12
100

18.10.13
Mill O/L
Stack
-192
20
26.46
19.9
100
85

30.10.13
vent fn i/l
Fan I/L
-331
-389
22.09
28.64
89
99.5

05.12.13
Mill O/L
Fan I/L
-190
-480
25.92
28.98
96
100

0.73
0.74
0.72
0.74
0.80
22.88
22.27
23.81
21.67
18.17
20.178
6.939
21.004
6.750
5.662
72640.27 24979.47 75614.16 24300.76 20381.8
53102.51 18604.01 54743.29 18071.82 16204.80
41069.23 14388.25 42338.20 13976.66 12532.71

0.75
19.67
7.784
28022.6
21105.29
16322.73

0.73
0.75
0.72
22.80
21.33
23.09
20.113
6.644
20.363
72407.69 23919.26 73307.29
52611.76 17985.36 52583.04
40689.68 13909.79 40667.47

0.882026 0.311566 0.882026 0.311566 0.311567

0.395718

0.882026 0.311566 0.882026

Fan I/L
-455
29
90

13/1/14
Mill O/L
-100
18
86

Stack
44.5
21
53

0.74
0.78
0.88
22.75
17.43
17.79
20.063
5.431
5.542
72227.70 19552.74 19950.6
53405.83 15279.07 17470.17
41303.81 11816.76 13511.34
19.200
5.5
5.400

0.882026 0.311566 0.311567

MOLAR BALANCE
1
2
3
4
5
6

1
2
3

clinker production (Mt)

kiln feed
(Mt )
Total coal used
(MT )
K cal
UHV
coal consmption %

kiln feed
coal
clinker
TOTAL

1100
1826
146.67
760
5700
13.33

1150
1909
153.33

1200
1992
160.00

Molar Balance- concentration (mts )

mt
SO 3 %
K2O %
Na2O %
1826
146.63
1100

MOLAR BALANCE -

SO 3 /80
Na2O /62 +K2O /94 - Cl /71

1250
2075
166.67

Cl %

1300
2158
173.33

1350
2241
180.00

HEAT & MASS BALANC

Heat Input :
1

Primary Air
(Pra ) x 1.293 x Cp x t

Conveing Air
(kiln & pc) x 1.293 x Cp x t

Cooling Air
Cla x 1.293 x Cp x t

COAL
a. Latent Heat
coal conumption x Cp x t
b. Comb Heat
coal consumption x UHV

Raw Meal ( 1 Kg )
1 X Clk factor x Cp x t

Total input (UHV )

( NCV )

Heat Output :
1

PH exit gas
flow factor x density x Cp x t

Dust Loss
cl. Factor x dust loss x Cp x t

Clinker loss ( 1 Kg )
1 x Cp x t

Cooler Exit
flow factor x density x Cp x t

Surface loss
Rad.+ Conv

Heat of Reaction
A*4.11 +M*6.48 +C*7.646 +S*5.116 -F*.59

Total output :
By Difference :

HEAT & MASS BALANCE

HEAT
Kcal / Kg Clinker

MASS

Grinding Media Charge

RAW MILL
1ST Compartment
Size (mm) Recommended load Rec.from mill
90
8.7
80
12.1
70
60
50

Recharge Add new

2nd Compartment

Total charged

%charged

%Reject

Quality

Nos.

Size

Chemical properties
Al2O3
Fe2O3

Physical Properties
AP (% )max BD gm /cc min

Physical Properties
CCS ( Kg/cm2 ) PLC(%max 1400oc/2hr)

Dtd.
1-Dec
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

TPH
74
74
74
74
74
74
76
76
76
76
76

prod
951
1010
1086
991
1004
1001

moist.
1.37
1.61
1.35
1.30
1.66
1.17

Ash
24.1
26.8
24.25
24.56
24.96
22.43

1036
892
1011
825

1.25
1.87
1.53
1.37

26.14
24.66
24.4
26.04

UHV
5385.14
4979.42
5367.20
5331.32
5226.44
5643.20
8900.00
5120.18
5238.86
5321.66
5117.42
8900.00

cons.(Mt) coal cons.(%) Kcal/Kg cl.

143
0.1504
809.75
152
0.1505
749.38
154
0.1418
761.09
143
0.1443
769.30
145
0.1444
754.81
141
0.1409
794.90
#DIV/0!
#DIV/0!
154
0.1484
759.97
132
0.1480
775.26
145
0.1434
763.25
125.97
0.1527
781.38

ECL. : Aus %
60:40:00

COAL CONSUMPTION UH
T.P.H
70
70
70
70
70
70
70
70
70
70
75
75
75
75
75
75
75
75
75
75
75
80
80
80
80
80
80
80
80
80
80

Prod
Moist. Ash
1012
1.5
16
1012
1.5
17
1012
1.5
18
1012
1.5
19
1012
1.5
20
1012
1.5
21
1012
1.5
22
1012
1.5
23
1012
1.5
24
1012
1.5
25
1084
1.5
16
1084
1.5
17
1084
1.5
18
1084
1.5
19
1084
1.5
20
1084
1.5
21
1084
1.5
22
1084
1.5
23
1084
1.5
24
1084
1.5
25
1084
1.5
26
1157
1.5
16
1157
1.5
17
1157
1.5
18
1157
1.5
19
1157
1.5
20
1157
1.5
21
1157
1.5
22
1157
1.5
23
1157
1.5
24
1157
1.5
25

UHV
6485
6347
6209
6071
5933
5795
5657
5519
5381
5243
6485
6347
6209
6071
5933
5795
5657
5519
5381
5243
5105
6485
6347
6209
6071
5933
5795
5657
5519
5381
5243

Kcal coal used coal cons. coal cons.(%)

750
117.04
0.1157
11.565
750
119.59
0.1182
11.817
750
122.25
0.1208
12.079
750
125.03
0.1235
12.354
750
127.93
0.1264
12.641
750
130.98
0.1294
12.942
750
134.18
0.1326
13.258
750
137.53
0.1359
13.589
750
141.06
0.1394
13.938
750
144.77
0.1430
14.305
750
125.41
0.1157
11.565
750
128.13
0.1182
11.817
750
130.98
0.1208
12.079
750
133.96
0.1235
12.354
750
137.07
0.1264
12.641
750
140.34
0.1294
12.942
750
143.76
0.1326
13.258
750
147.36
0.1359
13.589
750
151.13
0.1394
13.938
750
155.11
0.1430
14.305
750
159.31
0.1469
14.691
750
133.77
0.1157
11.565
750
136.67
0.1182
11.817
750
139.71
0.1208
12.079
750
142.89
0.1235
12.354
750
146.21
0.1264
12.641
750
149.69
0.1294
12.942
750
153.34
0.1326
13.258
750
157.18
0.1359
13.589
750
161.21
0.1394
13.938
750
165.45
0.1430
14.305

Kcal coal used

760
118.61
760
121.18
760
123.88
760
126.69
760
129.64
760
132.73
760
135.97
760
139.37
760
142.94
760
146.70
760
127.08
760
129.84
760
132.73
760
135.74
760
138.90
760
142.21
760
145.68
760
149.32
760
153.15
760
157.18
760
161.43
760
135.55
760
138.50
760
141.57
760
144.79
760
148.16
760
151.69
760
155.39
760
159.27
760
163.36
760
167.66

OAL CONSUMPTION UHV BASIS

coal cons. coal cons.(%)
0.1172
11.719
0.1197
11.974
0.1224
12.240
0.1252
12.519
0.1281
12.810
0.1311
13.115
0.1343
13.435
0.1377
13.771
0.1412
14.124
0.1450
14.496
0.1172
11.719
0.1197
11.974
0.1224
12.240
0.1252
12.519
0.1281
12.810
0.1311
13.115
0.1343
13.435
0.1377
13.771
0.1412
14.124
0.1450
14.496
0.1489
14.887
0.1172
11.719
0.1197
11.974
0.1224
12.240
0.1252
12.519
0.1281
12.810
0.1311
13.115
0.1343
13.435
0.1377
13.771
0.1412
14.124
0.1450
14.496

Kcal coal used coal cons. coal cons.(%)

770 120.17
0.1187
11.874
770 122.78
0.1213
12.132
770 125.51
0.1240
12.401
770 128.36
0.1268
12.683
770 131.35
0.1298
12.978
770 134.47
0.1329
13.287
770 137.75
0.1361
13.611
770 141.20
0.1395
13.952
770 144.82
0.1431
14.310
770 148.63
0.1469
14.686
770 128.75
0.1187
11.874
770 131.55
0.1213
12.132
770 134.47
0.1240
12.401
770 137.53
0.1268
12.683
770 140.73
0.1298
12.978
770 144.08
0.1329
13.287
770 147.59
0.1361
13.611
770 151.28
0.1395
13.952
770 155.16
0.1431
14.310
770 159.25
0.1469
14.686
770 163.55
0.1508
15.083
770 137.33
0.1187
11.874
770 140.32
0.1213
12.132
770 143.44
0.1240
12.401
770 146.70
0.1268
12.683
770 150.11
0.1298
12.978
770 153.68
0.1329
13.287
770 157.43
0.1361
13.611
770 161.37
0.1395
13.952
770 165.51
0.1431
14.310
770 169.87
0.1469
14.686

Kcal coal used coal cons.

780
121.73
0.1203
780
124.37
0.1229
780
127.14
0.1256
780
130.03
0.1285
780
133.05
0.1315
780
136.22
0.1346
780
139.54
0.1379
780
143.03
0.1413
780
146.70
0.1450
780
150.56
0.1488
780
130.42
0.1203
780
133.26
0.1229
780
136.22
0.1256
780
139.32
0.1285
780
142.56
0.1315
780
145.95
0.1346
780
149.51
0.1379
780
153.25
0.1413
780
157.18
0.1450
780
161.32
0.1488
780
165.68
0.1528
780
139.12
0.1203
780
142.14
0.1229
780
145.30
0.1256
780
148.60
0.1285
780
152.06
0.1315
780
155.68
0.1346
780
159.48
0.1379
780
163.47
0.1413
780
167.66
0.1450
780
172.07
0.1488

coal cons.(%)
12.028
12.289
12.562
12.848
13.147
13.460
13.788
14.133
14.495
14.877
12.028
12.289
12.562
12.848
13.147
13.460
13.788
14.133
14.495
14.877
15.279
12.028
12.289
12.562
12.848
13.147
13.460
13.788
14.133
14.495
14.877

UHV
6485
6347
6209
6071
5933
5795
5657
5519
5381
5243

Kcal
750
750
750
750
750
750
750
750
750
750
11.565
11.817
12.079
12.354
12.641
12.942
13.258
13.589
13.938
14.305

760
770
760
770
760
770
760
770
760
770
760
770
760
770
760
770
760
770
760
770
coal cons.
11.719
11.874
11.974
12.132
12.240
12.401
12.519
12.683
12.810
12.978
13.115
13.287
13.435
13.611
13.771
13.952
14.124
14.310
14.496
14.686

780
780
780
780
780
780
780
780
780
780
12.028
12.289
12.562
12.848
13.147
13.460
13.788
14.133
14.495
14.877

COMBUSTION AIR
kiln feed
L min kg air /1000 K cal
Coal UHV ( Kcal /kg coal
air required ( kg / Kg coal
heat use in kiln (K cal )
coal use / kg cl.
Comb. Air req .(kg /kg cl )
Comb. Air req .(Nm3 /kg cl )
coal use in kiln %
Comb. Air req .(Nm3 /kg cl )
through kiln & pc .
total air req. ( Nm3 /hr
pr air fan (Nm3/hr )
% pr air
conv .air of coal( Nm3 /hr )
total air pr. +conv. ( Nm3 /hr)
% pr air +conv air ( Nm3 /hr)
Comb. Air taken from cooler

5
5

12/1/2014
tph
76
1.41
6200
8.742
765
0.1234
1.08
0.8342
40% (kiln )
0.334
15213
1842
12.11
1067
2909
19.1
35123

CL.t/hr
45.59

60% (PC)
0.501
22819

kg cl.
45590

44578
1.41
5025
7.08525
775
0.1542
1.09
0.8451
40% (kiln ) 60% (PC)
0.338 0.507
15070
2008
13.32
1067
3075
20.4
34599

Following jobs to be done by mechanical deptt.related with production deptt. for coming shutdown.
1)

Following flaps of cyclones to be checked and adjusted (CY -1 ,Cy -3 and Cy -4 before & after diverting g

2)

Following feed pipes to be repaired ( Cy -1 , CY -3 , cy -4 ,CY -5 )

3)

Few areas of PC bottom cone to be repaired or to be changed which will be fabricated before shut dow

4)

Few areas of rectangular portion of kiln riser shell plate to be changed or repaired which will shown
after observation during shutdown

5)

Five nos. of inspection door at PC cone to be replaced which will be fabricated before maintanance .

6)

Arrange 12 nos. nozzles of blaster before maintanance .

7)

Dispersion plates ( 3nos.) to be changed .

8)

Tounge plates at kiln inlet to be changed .

9)

Arrange 5 nos. I Beams& 12 nos. channel of cooler roof before shutdown .

10)

Shell plate of cooler near bull nose got damaged which to be replaced .

11)

TAD shell plate near TAD damper at about( 4 X 1 mts.) to be replaced or repaired and
same to be done at discharge of TAD near manhole .

12)

One expansion joint of PH down commer to be changed or repaired .

for coming shutdown.

efore & after diverting gate )

bricated before shut down .

ed which will shown

before maintanance .