Detailed Report From France

END OF lNIEkVENIlON kEPOkI PVl
CUSTCMEP AL5IOM lNDlA / NIPC PLANT NIPC KAWA5 5UkAI UNlT . 5I2C
CUSTCMEP CCNTPACT or CPDEP Nb SAP PPC1ECT Nb . Cl 1 AA 32 97
lNTEP\ENTlCN DESlGNATlCN Iechnicol Assislonce during lhe UNlI 2C Commissioning oller Mojor Overhoul

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T
DATES & TYPE CF lNTEP\ENTlCN
Slurling dulo o inlorvonlion. T3/08/20T0 Ending dulo o inlorvonlion . T8/08/20T0
Purliul ovorhuul Gonorul ovorhuul Polroil Commissioning
lncidonl Clhor Tochnicul Assislunco

2
MACHlNE CHAPACTEPlSTlCS
Unil rulod powor (MW} . 120
Polulion (PPM} . 3000 / 3300
Munuucluror lniliul pro|ocl rooronco Soriul N Typo Pomurks
Iurbine AL5IOM
Generolor AL5IOM

3
SYSTEMS CHAPACTEPlSTlCS
Munuucluror Typo Pomurks
Electrical cabinet ALSTOM Tracy

Vibrations Monitoring Bently Nevada 3300

Turbine Governor CEGELEC STG 820

Servovalve MOOG F072-368

Servovalve Jack MAAC

Generator Governor MICROREC A 512

Synchronisation ALSTOM Tracy

4
ENCLCSUPES

Lisl o roquirod documonls DCS curvos + locul purumolors

lnlorvonlion ollow-up documonl(s}

Crgunisulion churl / Lisl o purlicipunls



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PVl KAW L10 5 002 A

5 lNTEP\ENTlCN DESCPlPTlCN

Jhe urcse cl this interventicn was a technical assistance durinq the unit ccmmissicninq alter a majcr cverhaul.
ALSJ0M has rcceeded tc a majcr cverhaul cn the lP turbine. uurinq the cutaqe the lP rctcr has been balancinq at
ncminal seed (in ccld ccnditicn).
Jhe custcmer has rcceeded tc a majcr cverhaul cn the LP turbine and the qeneratcr.

5.1 Jurbc 6eneratcr lnsecticns

Jhe unit was stc in ccld ccnditicn.
0n the LP side everythinq was clcsed, the vacuum breakinq valve was nct yet in lace. All exansicn rinqs are lree
but scme lcckinq screws are nct sc much tiqht.
0n the lP turbine, bcth edestals are cen, mechanical quy's wcrks cn the exhaust edestal tc ut cn lace the
turninq qear clutch.
All instrumentaticns senscrs have been adjusted by the custcmer in acccrdance with ALSJ0M rccedure.
Jhe insulaticn hasn't been erlcrmed yet, due tc mechanical ceraticns in rcqress.
l turbine temerature senscrs were nct ccnnected yet, the custcmer waited lcr the insulaticns wcrks tc erlcrm
this ceraticn.
All cculinq tiqhten are linished between the LP shalt and the qeneratcr and the LP shalt and the lP shalt.
Jhere is cnly the cculinq ccver between the LP shalt and the lP shalt still nct cn lace.

5.2 Ccntrcl cil System

All lilters have been checked cn the ccntrcl cil system, and have been chanqed durinq the last 6 mcnths.
Jhe accumulatcr ressure have been ccntrcl and readjusted tc the desiqn ressure bars.
Pums chanqe chanqecvers have been checked, lrcm the uCS and in lccal.
All ressure switches have been checked tcc in real ccnditicns.

Pum Chanqe cver by PSL css
Jri by PSLL csz,css, cs
Ccntrcl cil lilter P ressure hiqh PuSlcsc
Alarm by JSL isz
Ncrmal ressure PSl cs,cs,csi,cs6



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PVl KAW L10 5 002 A

Ccntrcl cil tank level LSl zz
Ccntrcl cil tank level LSL zzs
Ccntrcl cil tank level LSLL zz6

uurinq cur lirst check the ressure transmitter wasn't ccnnect rcerly.
Jhis errcr qenerates a readinq lault cn the uCS ccntrcl cil screen. Jhe instrumentaticn deartment have ccntrcl
the senscr, alter many ceraticn the readinq value ccme back cn the screen.

5.3 Lube cil System

All lilters have been checked and cleaned by the custcmer.
An cil analysis has been erlcrmed and ccmlies with ALSJ0M standard.
Jhe accumulatcr ressure have been ccntrcl and readjusted tc the desiqn ressure i,s bars.
Pums chanqecvers have been checked, lrcm the uCS and in lccal, lrcm main lube cil um tc auxiliary lube
cil um and lrcm auxiliary lube cil um tc uC um.
All ressure switches have been checked tcc in real ccnditicns.

Ncrmal ressure PSl csi,csz,cs6,cs,css,css,cc,ci,cz,cs
Lube 0il temerature JSL isi, JSlisz
Lube cil lilter P ressure hiqh PuSlcs
Lube cil tank level LSl zzi
Lube cil tank level LSL zzz
Lube cil tank level LSLL zzs
Auxiliary Pum Chanqe cver by PSL c
uC Pum Chanqe cver by PSLL cs
Jurninq qear tri by PSLL css
Jurbine tri by PSLL cs,c6,c

Main lube cil um and auxiliary lube cil um discharqe ressure: z,ssbars.
uC um discharqe ressure (alcne): i,sbars.



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PVl KAW L10 5 002 A

jackinq 0il System

0n each bearinq, liltinq values are ccrrects they are between c,is and c,zz mm.
All jackinq ressures have been reccrded cn turninq qear seed (sc PPM) withcut any vacuum ressure cn the LP
exhaust.

Bearinq jackinq Pressure in bars
lP exhaust Ni sc
lP inlet Nz sc
LP cn lP turbine side Ns sc
LP cn qeneratcr side N iss
6eneratcr cn LP turbine side Ns c
6eneratcr cn exciter side N6 sz

Jhe ressure cn the bearinq N (LP bearinq cn qeneratcr side) was a little bite hiqh, but immediately when we ut
the vacuum cn the ccndenser, this ressure decrease till icc bars.
Jhis ressure was in acccrdance with the ressure reccrded by the custcmer belcre the cverhaul.
ln this case the mcre imcrtant thinq was the liltinq value in mm.
0n this bearinq (N) the liltinq value in mm was c,is mm.

5.4 urain valves

All drains ie have been checked by the custcmer twice time with water.
All valves have been checked cne by cne. l have ncted a hard cint cn the valve uv ics strcke.
Jhe custcmer has erlcrmed scme many ceninq /clcsinq with scme unlcckinq liquid.
Alter these ceraticns the valve wcrkinq rcerly, but the custcmer must erlcrmed an insecticn durinq the next
cutaqe.

5.5 CLJ 8 CAP System

Jhe bcth ccntrcl valve (PCv cci 8 PCv ccz) cn the qland seal system have been checked.
Nc hard cint has been sctted cn valves strckes.
All Feedback csiticns are ccrrects at c, zs, sc, s and icc +.
0n bcth valves, the lallback csiticn due tc a suly lault lcr examle was lully cened.



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PVl KAW L10 5 002 A

Jhe ccclinq water valve (Jv c) cn the LP exhausts wcrkinq rcerly.
Feedback csiticns are ccrrects.

Jhe vacuum breakinq (uv icc) valve wcrks rcerly and leedbacks are ccrrects tcc.

5.6 Stc valves 8 Ccntrcl valves

All valves strckes have been checked and are in acccrdance with thecretical strckes.

All leedback switches senscrs are ccrrectly adjusted cn stc and ccntrcl valves.
All valves mcvinq rcerly withcut any hard cint cn strckes in ccld ccnditicn.

0n ccntrcl valves (lP 8LP) LvuJ's leedback csiticn were ccrrectly adjusted tcc.
Jhe clcsinq tendency cn lP 8LP ccntrcl valves was adjusted rcerly.

uurinq the unit restartinq, we have ncted cn many and many tris that the lP stc valve N z was lccked "0PLN".
Jhe custcmer said that he has ever enccuntered this rcblem last year, but alter he has waited the lull thermal
exansicn cn the lP steam chest, this rcblem has disaeared.

ln this case, in ccld and hct ccnditicn, the lP stc valve Nz dces nct clcse ccmletely cn each tri crder.

Sc, when it is urqently required tc stc the steam turbine this rcblem qenerates mcre hiqh vibraticns crisis durinq
seed slcw-dcwn, esecially when crcssinq the critical seed bands.

Mcrecver, lP ccntrcl valves are nct tiqht, Sc lP steam llcw is ccntinucusly assinq thrcuqh the steam turbine ath.

ln the liqht cl this rcblem, Custcmer has nct cther chcice than isclatinq lP steam and breakinq vacuum.
Jhecretical value Mechanical value urawinq N
lP stc valve Ni ss
+/- i mm
s,s zs zs6 u
lP stc valve Nz ss
+/- i mm
s,s zs zs6 u
LP stc valve is
+/-i mm
isc zs z6c C
lP ccntrcl valve Ni sc
+/-i mm
sc zsc s C
lP ccntrcl valve Nz sc
+/-i mm
sc zsc s C
LP ccntrcl valve ics
+/-i mm
iic zs 6sz u



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PVl KAW L10 5 002 A

Jhe vacuum breakaqe reetiticn cn each tri is detrimental tc turbine mcdules.
ln the event cl a ccntrcl valve blcckaqe, the seed cl the steam turbine, when triinq, may alsc be enterinq
danqercus areas abcve cverseed limits acccrdinq tc the steam llcw leakinq thrcuqh the lP stc valves.
As sccn as cssible the custcmer must erlcrm an insecticn cn lP stc valves lcr salety and lcr the turbine
behavicr.

5.7 Prcbes Adjustment

Alarm 8 Jri values cn the Bently Nevada Pack

Bearinq Senscr Alarm value Jri value
Lxhaust bearinq vL scz/ vL scs sm iccm
Padial vibraticns
lnlet bearinq vL sc/ vL scs sm iccm
Lccentricity vL si scm izcm
Axial uislacement ZL ssz -c,6c/+ c.6 mm -c,ss/+ c.ss mm
uillerential Lxansicn ZL ss-ZLssi -z,s/+6,z mm -s,c/+6, mm
Statcr ZL ssi -z/is,z mm -z/i,z mm

lP
JuPBlNL
Absclute Lxansicn
Pctcr ZL ss -z/i mm -z/i,z mm

Lxhaust bearinq lP turbine side vL sc6/ vL sc sm iccm
Padial vibraticns
Lxhaust bearinq 6eneratcr side vL scs/ vL scs sm iccm LP JuPBlNL
Absclute Lxansicn ZL sss -i/+s, mm -i,s/+,z mm

Padial vibraticns
6eneratcr Jurbine Side

vL sic/ vL sii iccm zccm
6LNLPAJ0P
Padial vibraticns
6eneratcr Lxc. Side

vL siz/ vL sis iccm zccm

Gap voltages.pdf

NTPC Kawas ST#2C
vibration Calibration report.xls



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5.8 Salety Jests

All lcllcwinq salety tests have been erlcrmed in real ccnditicn tc ensure that we had a real stc valves clcsinq
crder.

Jurbine tri by:
Lcw lcw ressure cn the lube cil system PSLL cs 8 PSLL c.
Lcw lcw ressure cn the ccntrcl cil system PSLL csz,css,cs.
Lcw lcw level cn the lube cil tank LSLL zzs.
Lmerqency ush buttcn lrcm ccntrcl rccm.
Lmerqency ush buttcn lrcm turbine hall.
Lmerqency tri by the uCS.
lP dillerential exansicn ZSllsss.
LP dillerential exansicn ZSllsss.
lP axial dislacement ZSllssz,
liqh liqh level cn the ccndenser.
liqh liqh Lccentricity value vSllsi.
liqh liqh vibraticns cn bearinqs vSllscz,sc,sc6,scs,sic,siz.
liqh liqh bearinqs temerature JSllisi,isz,iss,is,iss,is6,is,iss,iss,is,iss.
liqh liqh LP exhausts temeratures JSllic, ii,iz.
liqh liqh LP exhausts ressures PSllc66, c6,c6s.
liqh liqh level in the leed water tank LSllcci.
liqh hiqh level in the exciter liquid detectcr LSll ciz,cis.
liqh hiqh level in the qeneratcr liquid detectcr LSll czz.

Jurbine alarm by:
Lcw ressure cn the ccntrcl cil system PSL css.
Lcw level cn the lube cil tank LSL zzz.
lP dillerential exansicn ZSlsss.
LP dillerential exansicn ZSlsss.
lP axial dislacement ZSlssz,
liqh Lccentricity value vSlsi.
liqh vibraticns cn bearinqs vSlscz,sc,sc6,scs,sic,siz.



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PVl KAW L10 5 002 A

liqh bearinqs temerature JSlisi,isz,iss,is,iss,is6,is,iss,iss,is,iss.
liqh LP exhausts temeratures JSlic, ii,iz.
liqh LP exhausts ressures PSlc66, c6,c6s.

5.9 Seed increasinq

is auqust zcic

ishcs belcre tc erlcrm a ccmlete lirst seed level, we have raise the seed till iccc PPM and we have
vcluntary tri the turbine by an emerqency ush buttcn lrcm the ccntrcl rccm.
AJ iccc PPMS vibraticns values are ssm cn the lP inlet bearinq.
Alter the tri crder, we have ncted that the lP stc valve Nz.

Jhe custcmer inlcrmed me that he has ever enccuntered this rcblem durinq the last year, alter
the tctal steamchest exansicn, it will disaear.

lmmediately l have requested tc clcse the main live steam valve and tc break the vacuum ressure
cn exhaust.
uurinq the seed slcwdcwn, we have ncted scme vibraticns cn the lP inlet bearinq (icc 8 ics
m ).

i6hcc the main live steam valve was cen and the vacuum system was in ceraticn.
Jhe seed beqins tc raise till iiz PPM due tc the stc valve lcckinq cened and ccntrcl valves
assinq.

i6hic the turbine was set 8 the lirst level has been requested.

i6hsc vibraticns cn the lP inlet bearinq raised u tc ss m .
We have vcluntary tri the turbine by an emerqency ush buttcn lrcm the ccntrcl rccm.
cn exhaust.
uurinq the seed slcwdcwn, we have ncted scme vibraticns cn the lP inlet bearinq (iiz 8 izs
m ).



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PVl KAW L10 5 002 A

At ssc PPM vibraticns are at 6c m , jackinq cil ums have been stced durinq a lew
seccnds.
When the ums were stced vibraticns decreased lrcm 6c m tc scm .
When we have restarted ums, vibraticns increased mcre than ic m due tc the jackinq
eak cl ressure.
Alter this we have waited the tctal slcwdcwn tc turninq qear seed at sc PPM.
At turninq qear seed, we can ncte a uminq cn the jackinq cil ressure.
Jhis uminq was due tc thermal ellect cn each rctcr. Jhey were a little bite bend.

ishz6 the custcmer has ket the turbine with scme live steam at the inlet.
Jhe seed has raise slcwly till iccc PPM.
Jhe lirst seed level has been requested, vibraticns increased till ss m .
jackinq cil ums have been turn cll.
vibraticns decreased lrcm ss m tc 6c m but immediately all bearinq temerature have
increased lrcm ssC tc 6sC
When jackinq cil ums have been restarted, the eak cl ressure qenerated scme hiqh vibraticns
cn the lP inlet bearinq (mcre than isc m ).

ishcc the turbine was at sc PPM. Jhe turbine was set. Jhe custcmer has kee zc bars cn the bciler and
zcc mbars cn the ccndenser.
Jhe seed beqan tc raise slcwly till ssc PPM. vibraticns were ccrrect.

zzhc the custcmer increase slcwly the bciler ressure set cint lrcm zc bars tc zs bars.
Jhe seed increase (ics PPM) in arallel cl the inlet ressure, vibraticns stayed stable.

zshcs the custcmer increase slcwly the bciler ressure set cint lrcm zs bars tc ss, bars.
Jhe ccndenser vacuum ressure was ic6 mbars
Jhe seed increase (ii6i PPM) in arallel cl the inlet ressure, vibraticns stayed stable.
l have asked tc the custcmer tc request a lirst seed level but ncbcdy have lcllcwed my advice.

zshzs lP inlet bearinq vibraticn beqan tc raise quickly lrcm sc m tc 66 m .
Jhe custcmer tries tc reduce the bciler ressure tc reduce the seed but there was nc ellect.
Jhe turbine has been tri vcluntary by an emerqency ush buttcn lrcm the ccntrcl rccm.



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PVl KAW L10 5 002 A

uurinq the seed slcwdcwn, we have ncted scme vibraticns cn the lP inlet bearinq (izz 8 is
m ).

cchsc the custcmer ket the bciler ressure set cint at ii bars.
At zcc PPM lP inlet bearinq vibraticns were ss 8 s6 m .

cchss We have requested a the lirst seed level.

cchs the turbine tri by a hiqh hiqh dillerential exansicn cn the LP shalt at ,i mm.

cchss l have increased a little bite the LP dillerential exansicn "uAN6LP" value at ,z mm.
cchs the turbine has been set, the lirst seed level has been requested.
cch sc the turbine tri a new time by hiqh vibraticns cn the lP inlet bearinq.

cchss l have readjusted the LP dillerential exansicn values at the ncminal set cint.

i6 auqust zcic

ichzs the turbine was set and the lirst seed level have been requested.

ichsc vibraticns cn the lP inlet bearinq were s 8 si m .
Jhe bciler ressure set cint was z bars.
Jhe ccndenser vacuum ressure was ic6 mbars.

iihz the custcmer increase slcwly the bciler ressure set cint lrcm z bars tc s6 bars.
Jhe ccndenser vacuum ressure was ic6 mbars.
lP turbine casinq temeratures were: uer scC 8 lcwer siiC.

ishcs vibraticns beqan tc increase cn the lP inlet bearinq till izc m .
We have vcluntary tri the turbine due tc hiqh vibraticns.
We have taken the decisicn tc stay cn turninq seed scme lew hcurs tc unstressed the shalt line.



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PVl KAW L10 5 002 A

zshzs the turbine was set.

zshzs the lirst seed level have been requested.

zshss the lirst level seed have been reached.
Jhe bciler ressure set cint was sz bars.
Jhe ccndenser vacuum ressure was iz mbars.
lP turbine casinq temeratures were: uer sssC 8 lcwer ss6C.
vibraticns were ccrrect cn each bearinq.
uillerential exansicns were a little bite hiqh cn lP and LP side: -i,s mm cn lP and +s,s mm
cn LP.

zshs the custcmer increase slcwly the bciler ressure set cint lrcm sz bars tc s6 bars.
Jhe ccndenser vacuum ressure was ici mbars.

cchz the exciter seed level (zsc PPM) has been requested.

cchs the exciter seed have been reached.
Jhe bciler ressure set cint was ss,s bars.
Jhe ccndenser vacuum ressure was ii mbars.
lP turbine casinq temeratures were: uer s6sC 8 lcwer s6C.
uillerential exansicns beqan tc decrease cn lP and LP side: -c,s6 mm cn lP and +s,ic mm cn
LP.

cihzc Jhe bciler ressure set cint was ss,6 bars.
Jhe ccndenser vacuum ressure was ii6 mbars.
lP turbine casinq temeratures were: uer ssC 8 lcwer ssC.
uillerential exansicns cn lP and LP side: -c,cz mm cn lP and +s,ss mm cn LP.
Jhrust bearinq value was: +c,ii mm

czhcc the ncminal seed has been reached (sccc PPM).



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PVl KAW L10 5 002 A

Jhe bciler ressure set cint was ss,s bars.
Jhe ccndenser vacuum ressure was ics mbars.
lP turbine casinq temeratures were: uer sssC 8 lcwer sssC.
uillerential exansicns cn lP and LP side: +c, mm cn lP and +s,s6 mm cn LP.
Jhrust bearinq value was: +c,iz mm

cshzs just belcre the synchrcnizaticn cn the qrid.
ncminal seed sccc PPM.
Jhe bciler ressure set cint was ss,6 bars.
lP turbine casinq temeratures were: uer zcC 8 lcwer zsC.
uillerential exansicns cn lP and LP side: +c,si mm cn lP and +s, mm cn LP.
Jhrust bearinq value was: +c,is mm

5.10 Lcad increasinq

i auqust zcic

cshi synchrcnizaticn cn the qrid.
Jhe min lcad taken durinq the synchrcnizaticn was s MW.
lP turbine casinq temeratures were: uer zcC 8 lcwer zsC.
uillerential exansicns cn lP and LP side: +i,i6 mm cn lP and +s,zs mm cn LP.
Jhrust bearinq value was: +c,z6 mm

cshs we have raised the lcad till zc MW.
All mechanical arameters were ccrrect.

c6hzs we have raised the lcad till s,s MW.



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PVl KAW L10 5 002 A

chcc vibraticns beqan tc increase till ssm cn the LP bearinq cn the lP turbine side (bearinq Ns).
We have decreased the lcad till s MW but vibraticns stayed at ss m .
We have cened the qeneratcr breaker and the exciter breaker vibraticns stayed at ss m .

chsc We have vcluntary tried the turbine by an emerqency ush buttcn lrcm the ccntrcl rccm.
cn exhaust.
uurinq the seed slcwdcwn, we have ncted scme hiqh vibraticns cn the LP exhaust bearinq cn the
lP turbine side and cn the lP inlet bearinq (izz 8 is m ).

ishsc the custcmer has restarted the unit withcut me at iihzc.
Jhe turbine was synchrcnized cn the qrid, cn lcad at sc MW.
Jhe inlet steam ressure and temerature were sibars and si C
Jhe ccndenser vacuum ressure was ss mbars.
lP turbine casinq temeratures were: uer iC 8 lcwer sC.
vibraticns were ccrrect cn each bearinq:
z6/ii m cn the lP exhaust bearinq
z/z m cn the lP inlet bearinq
s6/6s m cn the LP exhaust bearinq cn the lP turbine side
uillerential exansicns cn lP and LP side: +c, mm cn lP and +z,si mm cn LP.
Jhrust bearinq value was: +c,s mm

i6hsc Jhe turbine was cn lcad at 6,s MW.
Jhe inlet steam ressure and temerature were 6 bars and si C
Jhe ccndenser vacuum ressure was s mbars.
lP turbine casinq temeratures were: uer 6sC 8 lcwer sC.
is/zs m cn the lP exhaust bearinq
zs/zz m cn the lP inlet bearinq
s6/66 m cn the LP exhaust bearinq cn the lP turbine side
uillerential exansicns cn lP and LP side: +c,i mm cn lP and +z,s6 mm cn LP.
Jhrust bearinq value was: +c, mm

ihcs Jhe turbine was cn lcad at ,s MW.



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PVl KAW L10 5 002 A

Jhe inlet steam ressure and temerature were 6 bars and si C
Jhe ccndenser vacuum ressure was s mbars.
lP turbine casinq temeratures were: uer 6sC 8 lcwer sC.
is/zs m cn the lP exhaust bearinq
zs/zi m cn the lP inlet bearinq
s6/66 m cn the LP exhaust bearinq cn the lP turbine side
uillerential exansicns cn lP and LP side: +c,6 mm cn lP and +z,6 mm cn LP.

islzs the seccnd bciler was cnline.

ishs Jhe turbine was cn lcad at 6 MW and s Mvar.
Jhe inlet steam ressure and temerature were 6s,6 bars and si C
lP turbine casinq temeratures were: uer sC 8 lcwer sC.
is/si m cn the lP exhaust bearinq
z/is m cn the lP inlet bearinq
si/s m cn the LP exhaust bearinq cn the lP turbine side
uillerential exansicns cn lP and LP side: +c,z mm cn lP and +z,i mm cn LP.

is auqust zcic

cshss Jhe turbine was cn lcad at sc,s MW and s Mvar.
Jhe inlet steam ressure and temerature were 6s,s bars and sis C
lP turbine casinq temeratures were: uer siC 8 lcwer ssC.
zc/s m cn the lP exhaust bearinq
zs/is m cn the lP inlet bearinq
ss/ss m cn the LP exhaust bearinq cn the lP turbine side
uillerential exansicns cn lP and LP side: +c,ss mm cn lP and +z,cs mm cn LP.



8y ELAlN Chrislopho
Dulo 23/08/T0
Signuluro

Power Service

lssuod
PVl KAW L10 5 002 A

Jhrust bearinq value was: +c,ss mm and s,s C.

ichsc Jhe turbine was cn lcad at icc MW and s Mvar.
Jhe inlet steam ressure and temerature were 6s,s bars and sis C
lP turbine casinq temeratures were: uer siC 8 lcwer ssC.
zc/s m cn the lP exhaust bearinq
zs/is m cn the lP inlet bearinq
ss/ss m cn the LP exhaust bearinq cn the lP turbine side
uillerential exansicns cn lP and LP side: +c,ss mm cn lP and +z,cs mm cn LP.
Jhrust bearinq value was: +c,s mm and ss,s C.

iihss Jhe turbine was cn lcad at iii,s MW and s Mvar.
zz/ss m cn the lP exhaust bearinq
zs/zz m cn the lP inlet bearinq
sz/sz m cn the LP exhaust bearinq cn the lP turbine side
uillerential exansicns cn lP and LP side: +i,ic mm cn lP and +z,c mm cn LP.
Jhrust bearinq value was: +c,ss mm and sc,s C

Jhe custcmer has decreased the lube cil temerature set cint at z C.
Jhis acticn has decreased the thrust bearinq temerature lrcm szC tc scC.

vibraticn Crisis Lxlanaticn

uue tc the stc valve lcckinq rcblem never time we have dcne a ncrmal slcwdcwn alter a tri (ncrmal tri like a
vcluntary tri cr a tri due tc hiqh vibraticns cr very hiqh value cn the LP dillerential exansicn).
Lach time when we have tried we have unccunted scme hiqh vibraticns cn the lP side lirst, and seccndary cn the
LP side.
Jhese hiqh vibraticns crisis cn bcth side (LP 8 lP) are due tc the thermal exansicn ellect dcne by the vacuum
breaks.



8y ELAlN Chrislopho
Dulo 23/08/T0
Signuluro

Power Service

lssuod
PVl KAW L10 5 002 A

Jhrust Bearinq value

uurinq the unit restartinq, we have ncted that the axial shilt value wasn't the same than belcre the cverhaul.
Jhe lirst thinq tc exlain was that it will be dillicult tc ccmare values due tc the cverhaul.
Lllectively durinq the cverhaul the mechanical thrust bearinq clearance has been readjusted at c,s mm, belcre the
cverhaul the value was c,6z mm.
Seccndary, it was very dillicult tc adjust this rcbe in the middle cl the clearance.

Jc adjust it there is cnly z scluticns alter tc have ccnlirm the mechanical 6AP with the electrcnic 6AP by a lull
Pctcr dislacement in his trust bcx.
- Jhe lirst cne is tc start the jackinq cil um and tc lcck the rctcr in the middle cl the thrust bcx clearance
Alter that, we can stc the jackinq cil um.
Jhe seccnd cne is tc ush the rctcr cn the active lace and tc adjust the rcbe at + hall a 6AP.

Jhe seccnd scluticn was easier than the lirst cne, because when we stc the jackinq cil um the rctcr csiticn can
chanqe.

ll the rcblem was due tc a rcbe unscrew, the axial shilt value must have ccntinued tc increase.
All rcbes must be chanqe all s years, this rcbe was the same than belcre the cverhaul. lcw cld is it?
Perhas the rcbe has unccunted a rcblem durinq the warminq.

At this mcment at iiiMW, the value was stable at c,ss mm.
What are the axial shilt rcbe adjustment values in active lace and ncn active lace?
Jhese values must be taken durinq the rcbe adjustment like in the lcllcwinq desk.
GAP/2
Non Active Face
Active Face
0,57mm



8y ELAlN Chrislopho
Dulo 23/08/T0
Signuluro

Power Service

lssuod
PVl KAW L10 5 002 A

Jhe c has been adjusted in the middle cl the thrust bearinq clearance.

uanqer Alarm Ncn Active lace Middle cl the 6AP Active lace Alarm uanqer
Mechanical value cn dial qauqe (mm)
-c,zss c,cc +c.zss
Numeric value in BN rack (mm)
-c.sss -c.sss ????? ????? ????? +c.sss +c.sss
vcltaqe cn the rcximitcr (vdc)
????? ????? ?????
Numeric value in uCS (mm)
????? ????? ?????

Fcr me, il the rcbe was nct damaqe, there is an adjustment rcblem.
Jhe custcmer can cerate like this, since the thrust bearinq temerature was stable at scC.
Jhe alarm value can be increase at +c,6ss mm cn the csitive side cnly the danqer mustn't chanqe at +c,sss mm.

All mechanical arameters are ccrrect durinq the seed raisinq and the lcad raisinq.
We have ncted scme vibraticns crisis durinq the unit restartinq. Jhese vibraticns crisis are due tc thermal ellect
qenerated by the stc valve Nz lcckinq artially cened.
uurinq the lcad raisinq, we have ncted a little bit hiqh temerature cn thrust bearinq at iii MW.
Jhis value has been decrease by an adjustment cn the lube cil temerature settinq at zC.
We have ncted a hiqh axial shilt value at lull lcad (iii MW), but this values was stable.
Jhe rcbe must be check and adjusted as sccn as cssible, and chanqe il necessary.
All valves (stc and ccntrcl valves) must be check as sccn as cssible, all damaqed arts must be reair cr chanqe.

6 C0NCLuSl0N

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