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Existing Stations & Major Equipment: 1. Subsonic Tunnel, 1 ft x 1 ft, 0 - 150 ft/s with NACA 4412 airfoils (pressure distribution and sting mounted models), lift and drag dynamometer, pitot and boundary layer probes, multi-bank manometer, a variety of drag models, monitoring cabinet and calibration systems. 2. Subsonic Portable Smoke Tunnel, 6 in x 6 in, with NACA 4412 airfoils (pressure distribution model), multi-bank manometer, and control unit. 3. Helium bubble flow visualization system. 4. Water tunnel with dye injection system, control panel, 2D airfoil, conical body, and delta-wing aircraft models. Replacement Time Schedule & Cost: Tunnel and instrumentation including visualization, approximate 5-year lifetime under heavy use. Replacement cost approximately: $50,000 New Stations & Equipment Needed: 1. Second subsonic tunnel, 12"x 20", 0-200 ft/s, open circuit, with force, pressure instrumentation, models & probes 2. One-component laser doppler velocimetry (LDV) system 3. Two-channel hot-wire anemometry instrumentation with flow analyzer and real-time processor 4. High-speed, multi-channel pressure scanner system with host 5. General laboratory instrumentation: oscilloscopes, recorders, etc. 6. Workstation, 3-D color graphics, large memory, speed; with printer 7. 3 micro-computer Data Acquisition Systems (DAS) w/ software Total for new equipment: Potential Non-State Funding Sources: National Science Foundation (NSF) CCLI Development Grant Local Industry Donation and Support
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Existing Stations and Major Equipment: 4 Pentium-4 PCs with 1-2 Gbytes memory with ABAQUS and COSMOS/M finite element codes for design analysis, and VisualNastran 4D software for kinematics simulation and analysis 4 Pentium-3 PCs with 250-500 Mbyte memory with Pro/Engineer and SolidWorks programs for computeraided design and solid modeling purpose 1 Stratasys model Genesis 3D Printer for plastic rapid prototype fabrication 1 LCD projector for project presentation A 4-bar linkage mechanism learning tool with data acquisition system (work-in-progress) Replacement Time Schedule & Estimated Cost: ABAQUS license annual renewal in March (every year) VisualNastran 4D software upgrade in June (every year) PC systems upgrade in hard drive and memory (every 2 years) New Stations and Equipment Needed: A Stratasys model Prodigy Plus rapid prototyping system Table-top computerized-numerical-controlled (CNC) machines A gear-set demonstration kit for learning Potential Non-State Funding Sources: National Science Foundation (NSF) CCLI Development Grant Local Industry Donation and Support $49,500. $10,000. $ 1,000. $ 3,500. $ 200. $ 1,500.
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*This class will be offered for the first time in Fall 2006 after a break of five years. Location: E-114 1,800 ft2
Existing Stations & Major Equipment: 1. AMCA 210-99 Airflow Test Chamber from Airflow Measurement Systems; used to measure chassis impedance and determine fan performance 2. Low-speed (0-2 m/s), low-turbulence intensity wind tunnel; used for heat transfer experiments 3. Liquid crystal thermography convection experiment (scheduled for completion Summer 05) 4. Computer chassis thermal performance experiment (scheduled for completion May 2005) 5. Contact resistance measurement experiment (scheduled for completion May 2005) 6. Heat pipe experiment 7. Laptop thermal performance experiment 8. Microchannel heat sink experiment (scheduled for completion Fall 2005) 9. Infrared camera 10. National Instruments automated data acquisition system 11. Hewlett Packard automated data acquisition system 12. Academic site licenses for CFD electronics cooling package Flotherm and Labview 13. Constant temperature bath (used for thermocouple calibration, among other things) 14. A wide variety of standard laboratory equipment such as handheld thermocouple readers, a high-precision electronic manometer (Microtector), and pressure transducers 15. Thermal chambers Replacement Time Schedule & Cost: No immediate replacement for this equipment is needed as much of it is new (purchased or built in 2002 or later). The thermal chambers were donated, and they are not currently being used. The infrared camera is of limited resolution and accuracy. An improved infrared camera may cost on the order of $8000, but there are no immediate plans to purchase this camera. In recent years the Flotherm site license has been donated, and we hope to be able to continue this practice. New Stations & Equipment Needed: A cabinet of basic supplies is needed, including more hand-held thermocouple readers, thermocouples, thermal grease, tubing for pressure transmitters, etc. Estimated cost: $800 Potential Non-State Funding Sources: Current projects underway have been sponsored mostly by a $107,000 NSF Course, Curriculum, and Laboratory Improvement Grant. Approximately 1/3 of that funding is still available. Additionally, several small projects have been sponsored by local companies, and this is expected to continue; however, these funds may result in little or no permanent equipment in the laboratory. We hope that in time the size of these research grants will increase, resulting in the purchase of permanent equipment.
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Existing Stations & Major Equipment: 1. Nanoindenter (Nanoindenter II, by NANO Instrument, Inc.) 2. Wafer saw (Disco DAD 641) 3. Probe Station (Micro-Manipulator) 4. Mini-CNC Mill and Lathe (Sherline 4000-series) 5. Laser Cutter (Pinnacle V-12) 6. Vacuum Casting Station 7. Manual Die Attach Replacement Time Schedule & Cost: No immediate system replacement needs foreseen for at least 3 years of service life. Manual Die Attach listed above is not presently operational and may require replacement parts approximately totaling $1000, but not under time priority. New Stations & Equipment Needed: 1. Calibration/installation service for Nanoindenter (one-time procedure) 2. Sputtering system chamber & ancillary hardware 3. Wire bonder (unless acquired in another lab, e.g. Electronics Packaging & Design) 4. Motorized & PC-controlled probe actuator $5,000 $70,000 $13,000 $12,000 Total: $100,000
Potential Non-State Funding Sources: Recent major donations have been received from Integrated Device Technology, Intel Corporation, and Boise State University. The laboratory would continue to pursue industry and outside-academic donations similar to these.
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Purpose: To provide students with hands-on experience related to the design of electronics packaging involving vibration, shock, thermal management, and reliability tests. Courses and Enrollment: ME 145 Electronics Packaging and Design ME 146 Thermal Management of Electronic Systems ME 147 Dynamic Systems Vibration and Control Location: E-117 35 students/yr. 20 students/yr. 100 students/yr. 1,600 ft2
Existing Stations and Major Equipment: 1. 2. 3. 4. 5. PCB Vibration Measurement shaker table, analyzer signal generator, accelerometer, amplifier. Shock Test Station Lab Shock Tester Drop Test Station Accudrop Tester PC Enclosure Thermal Profile Measurement Fluke Data Acquisition system, thermocoupler, power supply and cooling fan. PCB/Wind Tunnel Thermal Profile Measurement Luxtron with Fiberoptics temperature probe, cooling fans, and special PCBs
Replacement Time Schedule & Cost: Most equipment used are relatively new, however, additional equipment is desirable to enhance the laboratory activities. New Stations & Equipment Needed: 1. 2. 3. 4. Environment Chamber for rapid heating/cooling Wire Bonding Station High-power Microscope with Video Camera Fatigue Tester $ 18,000 $ 10,000 $ 15,000 $ 12,000 $ 55,000
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Existing Stations & Major Equipment 1. Lab instrumentation: oscilloscopes, function generators, power supplies, multimeters (10 each) 2. HP Vectra computers (10 each) 3. HP GP-IB communication cards (10 each) 4. HP Laserjet 2100TN printer 5. Atmel STK500 and STK501 Development Kits (10 each) Replacement Time Schedule & Cost 1. Lab instrumentation 10 year life repl. cost 2. HP Laserjet printer 5 year life repl. cost: 3. Personal computers 5 year life repl. cost: 4. HP GP-IB communication cards 10 year life repl. cost: Total replacement cost: New Stations and Equipment Needed 1. National Instruments E-series data acquisition cards (12 each) 2. Omron Z4W-V25R LED displacement sensor (12 each) 3. Sharp GP2DO5 infrared object detector (12 each) 4. Polaroid Instrument Grade Sonar Ranging Package (12 each) 5. RCM3400 RabbitCore Development Kit (12 each) 6. AVR ATmega 100Mbps Ethernet Board (12 each) 7. Atmel ATMega16-16AI Board (30 each) 8. Maxon CLL dc motor with planetary gearhead (24 each) Total for new equipment: Potential Non-State Funding Sources
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E-125A
Existing Stations & Major Equipment 1. Park Scientific Instruments M5 scanning probe microscope 2. HP 5518A laser head and interferometry components 3. HP 10706A plane mirror interferometer 4. Newport vibration isolation table 5. Starrett Master Pink granite surface plate 24x48 6. DoAll granite surface plate 7. Mitutoyo Height Master height gage 8. HP 3562A Spectrum analyzer 9. ADE 3500 Proximity displacement gage system 10. Lab instrumentation: oscilloscope, power supply, function generator, multimeter, PCs Replacement Time Schedule & Cost 1. Park Sci. Inst. M5 scanning probe microscope 10 year life (head only) repl. cost: 2. HP 5519A laser head and interferometry components -10 year life (head only) repl. cost 3. HP 10706A plane mirror interferometer 10 year life repl. cost: 4. Mitutoyo Height Master height gage 10 year life repl. cost: 5. Agilent 35670A 2-channel Dynamic Signal Analyzer 10 year life repl. cost: 6. ADE 3500 Proximity displacement gage system 10 year life repl. cost: 7. Lab instrumentation 10 year life repl. cost: Total replacement cost: New Stations and Equipment Needed 1. Polytec PI Laser Vibrometer 2. PC with National Instruments data acquisition card(s) 3. HP 55282A Flatness accessory kit 4. Omega LD300 LVDT and display 5. Keyence LC series laser displacement gage 6. Starrett gauge block and gauge pin sets Total for new equipment: Potential Non-State Funding Sources
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Existing Stations & Major Equipment 1. Lab instrumentation: oscilloscopes, function generators, power supplies (about 6 each) 2. Personal computers (10 each) 3. HP Laserjet 2200cln printer 4. Brookfield DV II+ Viscometer 5. VTS electrodynamic shaker system 6. HP 3582A Dynamic Signal Analyzer 7. Arbor 5005 electronic scale 8. B & K Sound Power Meter 9. L.A.B. Drop Tester 10. National Instruments DAQ Signal Accessory (7 each) 11. National Instruments 6024E data acquisition cards (9 each) 12. Fowler electronic calipers (5 each) Replacement Time Schedule & Cost 1. Lab instrumentation 10 year life repl. cost: 2. HP Laserjet printer 5 year life repl. cost 3. National Instruments DAQ Signal Accessory (10 each) 5 year life - repl. cost: 4. National Instruments E-series DAQ cards (10 each) 5 year life - repl. cost: 5. Brookfield DV II+ Viscometer 10 year life repl. cost: 6. B & K Sound Power Meter 10 year life repl. cost: 7. Agilent 35670A 2-channel Dynamic Signal Analyzer 10 year life repl. cost: 8. Electronic scale 10 year life repl. cost: 9. Electronic calipers (10 each) 5 year life 10. Personal computers (10 each) 5 year life - repl. cost: Total replacement cost: New Stations and Equipment Needed 1. B & K sound power meter: 2. Polytec PI Laser Vibrometer 3. National Instruments NI DAQPad-6020E (10 each) Total for new equipment: Potential Non-State Funding Sources
$15,000 $750 $4,750 $3,000 $5,000 $5,000 $20,000 $2,000 $1,400 $14,000 $69,900
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Purpose: Experimental stations in the lab provide hands-on learning on testing, modeling, design and implementation of analog and digital control systems. Micro-controllers stations are for development of control systems and smart/intelligent mechatronics products. Hands-on learning of micro-mechatronics systems. Courses and Enrollment: ME 187 ME 190 ME 195A,B Location: Automatic Control Mechatronics System Engineering Senior Design Project E-135 40 students / year 15 students / year 20 students / year 2,360 ft2
Existing Stations & Major Equipment: 1. Two air flow stations 2. Two air flow control stations 3. One thermal chamber 4. Two thermal temperature control stations 5. Two water level control stations 6. Two servo motor control stations 7. One vision/stage motion control station 8. Two Vibration control stations 9. One Robot manipulator motion control station 10. Two inverted pendulum control stations 11. Four Labview/dSpace/Quaser Micro-controller stations Replacement Time Schedule & Cost 1. Three PCs 2. Five micro-controller boards for data acquisition and control 3. Two DC power supplies 4. Three function generators 5. Six microprocessor boards for mechatronics product development. 6. Four analog current and voltage meters 7. Three multi-meters 8. Sensors (thermal, pressure, position, level/accelerations) 9. Actuators (motor, air transducer, heater, pump) 10. Signal conditioners (filter, amplifier, voltage/current converter) New Stations & Equipment Needed 1. Two servo motor trainers (QET) 2. One precision micro-position control station 3. Advanced DSP boards for control 4. Data acquisition and control softwares : Data Studio, Labview+Simulink link, Real time workshop 5. Vision/motion integrated control station 6. SimMechanics for mechanical system simulation 7. Active vibration control station 8. Micro system stations (micro positioner, micro actuators, micro-fluidic, micro-sensors) $2,500 $4,000 $2,000 $3,500 $6,000 $1,000 $3,000 $4,000 $5,000 $4,000 $4,500 $5,000 $5,000 $2,000 $2,500 $1,000 $1,500 $60,000
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Existing Stations & Major Equipment: 1. Pendium 4PCs and printers 2. Various software such as Grid Pro Replacement Time Schedule & Cost 1. Upgrade hardware and software in 5 years New Stations & Equipment Needed 1. Upgrade hardware and software as needed Potential Non-State Funding Sources 1. Industry support
$25,000
$15,000
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Courses and Enrollment: AE 164 AE 170 A&B LOCATION: Compressible Flow Aerospace Vehicle Design I, II E-164 30 students / year 30 students / year 1,800 ft2
Existing Stations and Major Equipment: 1. 2. 3. Hypersonic Shock Tunnel, Mach 3 to 10, with spark-source schlieren / shadowgraph visualization system, 16 channel 1 Msample / sec IBM XT data acquisition system, and associated pressure sensors with amplifiers, electronic triggers, electronic shutters and auxiliary instrumentation. Supersonic Blowdown Tunnel, 6 x 6, Mach 1.5 to 4.5, with dryer facility and mercury manometer pressure measuring system. Shock Tube, 4 x 4, with spark-source 6 Mach-Zender interferometer visualization system, 16 channel 1 Msample IBM AT data acquisition system, and associated pressure sensors with amplifiers, triggers, electronic shutters, and auxiliary instrumentation. Additional equipment supporting the above facilities include a fully equipped black and white negatives / prints processing darkroom, a transmission densitometer, and half-meter spectrometer. Students regularly use the darkroom to process shock wave imagery as part of their coursework. Replacement Time Schedule & Cost: New Stations & Equipment Needed: 1. Compressible Nozzle Flow Station simple, subsonic capable, extended run or continuous, with multiple pressure measurements and capability for schlieren/shadowraph nozzle exit flow visualization: SJSU design and fabrication. Pressure measurement system and schlieren flowfield visualization instrumentation Blowdown tunnel needs: Acoustic treatment (enclosure) High-speed digital pressure sensor system (Scanivalve) Advanced schlieren visualization & laser probe systems Microcomputer-workstations with supporting applications software
2.
3.
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Purpose: To provide an environment for hands-on experience in robots and manufacturing systems, including control, robotics, intelligent sensors, computer programming, system integration, automation, and manufacturing assembly. Courses and Enrollment: ME 192 ME 285 ME 195A/B ME 295A/B ME 299 Location: Robotics & Manufacturing Systems Mechatronics Systems Engineering Senior Design Project Master Project Master Thesis E-192 3,200 ft2 25 students / year 25 students / year 20 students / year 6 students / year 1 student / year
Existing Stations and Major Equipment: 1. 2. 3. 4. 5. 6. 7. Dual-robot Station (Adept 550 SCARA Robot, Adept Cartesian Robot with a vision system) Vision Guided Assembly Station (AdeptSix 300 Robot with a vision system) Food Sorting Station (Wafer Robot with piezoelectronic sensors) Inspection Station (Adept One SCARA Robot with a vision system) Pick-Up-and-Placement Station (IBM 7540 Robot) SMA (Shape Memory Alloy) Actuator Station (SMA wire, computer, and a DVT vision system) Control Training Station (4-motor Delta Tau Training Demon Box)
In addition, the laboratory also has following robots are used for course projects, senior design projects, and MS projects: a Reno robot, an Internet controlled robot, a three-wheel mobile robot, and a self-charged cleaning robot. Replacement Time Schedule & Cost: 1. 2. 3. 4. 5. Upgrade Adept One Robot with a new MV-5 controller and new PC (2006) Add more sensors in current robotic stations (2006) Add a new lap-top computer for the mobile robot control (2006) Add a digital projector for robot video demon and power-point presentation (2005) Install MATLAB Robotics Toolbox in all PCs in the lab (2006) $7,000 $2,000 $2,500 $2,200 $2,000 $ 15,700
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Purpose: To provide students with the latest available technical software and hardware to facilitate instruction and learning of CAD and FEA courses. Courses and Enrollment: ME 160 ME 165 ME 182 Location: E-213 Introduction to Finite Element Method Computer Aided Design in Mechanical Engineering Thermal Systems Design 50 students/yr. 80 students/yr. 20 students/yr. 1,600 ft2
Existing Stations and Major Equipment: 1. 2. 3. 4. 5. Pentium 4 Computers (18) HP Server (1) Laser Printer (1) HP Printer Various software including Auto CAD, Solidworks, Pro E, Cosmos, MathLab, Flotherm. $40,000 $40,000
Replacement Time Schedule & Cost: Upgrade hardware and software in 5 years New Stations & Equipment Needed: Upgrade the equipment (PCs & printers) in 5 years Potential Non-State Funding Sources: Student lab fees and industry support
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Purpose: To provide students with the latest available software and hardware to prepare report and utilize spread sheet and presentation documents. Courses and Enrollment: All ME and AE students (graduate and undergraduate) Location: E-215 800 students / semester
Existing Stations and Major Equipment: 1. 2. 3. 4. Pentium 4 Computers Laser Printers (2) HP Server (1) Various software including MS Office, Auto CAD, Pro E, Pro Mechanics, Solidworks, Cosmos, MatLab, Flotherm. $40,000 $40,000
Replacement Time Schedule & Cost: Upgrade PCs and Printers in 5 years New Stations & Equipment Needed: Upgrade the equipment (PCs & printers) in 5 years Potential Non-State Funding Sources: Student lab fees and industry support
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Purpose: To provide students with an introduction to various components and processes used in development of vacuum systems and their application in production of microsystems and devices. Courses and Enrollment: ME145 ME 196R Location: E-217 Electronics Packaging and Design Reliability Engineering 60 students / year 25 students/ year 1,600 ft2
Existing Stations and Major Equipment: Replacement Time Schedule & Cost: This laboratory needs to be upgraded with latest vacuum technology system to facilitate production of microsystems. New Stations & Equipment Needed: Total for new equipment: Potential Non-State Funding Sources:
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Purpose: To provide students with subsystem and system-level experiments in selected systems comprising modern spacecraft and launch vehicles including payload instrumentation and remote sensors, thermal systems management, communications and power systems. Also to provide students the facilities to construct the microsatellite they design as a part of their senior design project. Courses and Enrollment: AE 110: Space Systems Engineering AE 170 A/B: Spacecraft Design I,II Location: E-236 15 students/year 15 students/year 1,318 ft2
Existing Stations & Major Equipment: 1. (3) Cleanroom hoods with associated materials. 2. NOAA Satellite groundstation. 3. Groundstation for use with San Jos State built microsatellites. 4. Space Power System including NiCd battery, solar panels, regulators, bus, and loads. 5. Thermal Management System 6. Suite of tools for use in spacecraft construction: hand tools, drill press, shop tables, vice, etc. 7. Gyroscope Platform: azimuth, elevation with rate gyros and free gyro and computer data acquisition system. 8. Space Sensor Platform: azimuth, elevation with photocell, light target system with computer data acquisition system. 9. Lab instrumentation: (3) oscilloscopes, (2) logic analyzers, etc. Replacement Time Schedule & Cost: 1. (3) Cleanroom hoods 15 year lifetime replacement cost: 2. NOAA Satellite groundstation 10 year lifetime replacement cost: 3. SJSU Groundstation - 10 year lifetime replacement cost: 4. Space Power System - 10 year lifetime replacement cost: 5. Thermal Management System - 10 year lifetime replacement cost: 6. Suite of tools - 10 year lifetime replacement cost: 7. Gyroscope Platform: - 5 year lifetime replacement cost: 8. Space Sensor Platform: - 5 year lifetime replacement cost: 9. Lab instrumentation: - 5 year lifetime replacement cost: Total replacement cost New Stations & Equipment Needed: 1. High-accuracy mass scale 2. Pneumatic hand tools 3. Remote-Sensing software application 4. PC Network (5 PCs, printer, scanner) 5. Color Laser printer Total for new equipment: Potential Non-State Funding Sources: 1. Lockheed Martin 2. Space Systems / Loral 3. NASA-Ames $ 5,000 $10,000 $10,000 $30,000 $ 5,000 $10,000 $20,000 $10,000 $10,000 $110,000 $ 5,000 $ 5,000 $ 5,000 $15,000 $ 5,000 $35,000
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Purpose: To provide students with support for all their senior coursework activities, especially the senior design project. Support includes facilities, workspace staging areas, bibliographic data systems, computer resources (networked high-power workstations, software for CAD, modeling and computation / simulation, and electronic data bases). Courses and Enrollment: AE 170A,B: Aircraft Design I, II Location: E-240 15 students / year 400 ft2
Existing Stations & Major Equipment: 1. 6 x HP 9000 3-D color graphics workstations networked with laser printer. 2. 2 x PC with Deskjet printer. 3. Software: Advanced Aircraft Analysis (AAA), LINAIR (multiple nonplanar lifting surface analysis program), Wing Design (aerodynamic analysis and design of wings), PANDA (airfoil analysis and design), SAND (simulation of aircraft nonlinear dynamics), finite element, solid modeling, CAD, FORTRAN & C, Microsoft Office (desktop publishing). Replacement Time Schedule & Cost: Approximately 5-year lifetime, hardware replacement cost: Software replacement cost: New Stations & Equipment Needed: 10 modern workstations, 3-D color graphics with supporting software and networking, 4 additional laser printers 6 micro-computers with supporting software & networking Total for new equipment: Potential Non-State Funding Sources: 1. Lockheed Martin 2. Aircraft Industry $250,000 $30,000 $300,000 $ 15,000 $315,000
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Purpose: To provide students with support for all their coursework, especially the senior design project. Support includes facilities, workspace, staging areas, bibliographic data systems, computer resources with applications software (both PC and UNIX level). A portion of the room is partitioned off for use by the student chapter of AIAA. Courses and Enrollment: AE 110 AE 170 A,B Location: 1. 2. 3. 4. 5. Space Systems Engineering Spacecraft Design I,II E-272 15 students / year 15 students / year 1,972 square feet
Existing Stations & Major Equipment: HP 9000 computer network (5 HP terminals, HP Apollo 930 server, laser printer) (4) Pentium PCs, Internet connected, with scanner, two inkjet printers and color wide-bed pen plotter (1) Pentium laptop computer LCD overhead panel projection system
Replacement Time Schedule & Cost: Approximately five-year lifetime. Hardware replacement cost: Software replacement (upgrading) cost: New Stations & Equipment Needed: 1. Upgraded UNIX computer network 2. (4) PCs with supporting software and networking 3. Computer projection system Total for new equipment: Potential Non-State Funding Sources: 3. Lockheed Martin 4. Space Systems/Loral 5. NASA-Ames
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