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DEAR SIR Subject: Quotation for Mini Automatic Potato Chips Line 100 Kg/hr F LL A !

" Dear Sir, Please refer to your enquiry about Automatic Continuous Potato chips mini plant FULL AU !" #e are please$ to quote our lo%est rates as un$er" &" &'' ()*hr +ini Automatic continuous potato chips line SS,AISI-'./ mo$el for Potato chips base$ on in$irect e$ible oil heatin) by e$ible oil base$ heat e0chan)er, Rate #$% 00%000 &'( CAPAC&!* &'' 5) * hr

S'" &!)MS & P! A ! C1IPS*SULL2*LACC1A*S IC(S* S1REDDI34S READ2

S'" )Q &PM)'!S S PPL&)+ ,&!- !-&S Q "!) & P! A ! #AS1ER 6 DES !3ER - C!3 I3U!US A7RASI8E PEELER, PEELED P! A ! C!38E2!R ,+!DULAR 2PE SPEED . C!3 R!LED P! A ! SI34ULA !R, 1I41 +!U3 SLICER 8FD 9 C!3 R!LLED , SLICER #AS1ER, #I3 S1A(ERS : I3FEED S1A(ER F!R FEEDI34 C1IPS I3 1E FR2ER C!3 I3U!US FR2ER F!R P! A ! C1IPS 1EA ; E<C1A34ER 7ASED

EDI7LE !IL 7ASED 1EA E<C1A34ER S2S E+ 7ASED !3 DIESEL 7UR3ER +A< -' , PU+P >1!3S!3 +A(E !R - LAC (CAL 1ER+IC FLUID ?EDI7LE !IL 7ASED 1EA = E<C1A34ER S2S E+ #I 1 >1!3S!3 PU+P

@ DA2 A3(" 4EARED 1!!D LIF I34 S2S E+ F!R EAS2 CLEA3I34 &' !F FR2ER && C!3 I3U!US +ES1 7EL FIL ER &6 +AI3 ELEC RIC PA3EL F!R 1E FR2ER &- C1IPS C!!LI34 ELE8A !R C!38E2!R &. C1IPS I3SPEC I!3 8I7RA I34 A7LE &9 FLA8!URI34 DRU+ #I 1 SPICES DISPE3SER

!)(MS . C"'+&!&"'S Ex Factory , Ex Packaging, VAT tax (2 % against advance C Form or 11 % sec rity de!osit o" t#e $i%%ing amo nt &' Excise Extra as !er $i%%ing date, (o taxes on Ex!ort ,-.12- days /eeks "rom t#e recei!t o" yo r c%ear order ' advance !ayment0 Advance 4-%, Rest $e"ore de%ivery, T#e standard /arranty !eriod "or t#e mac#ines $egins "rom t#e date o" commissioning o" t#e !%ant0 6 T#is /arranty does not inc% de any damage to t#e goods so%d, ca sed $y e%ectrica% $reak do/n d e to s#ort circ it, ex!%osion,d e to "a %ty /iring, vio%ent vo%tage "% ct ation,Tem!ering /it# t#e e7 i!ment 6 T#is /arranty inc% des a%% or any !art man "act red $y o r com!any , e%ectrica% !arts s c# as motors,2C8, t#eir /arranty is covered $y t#e res!ective s !!%iers 6 5arranty is void i" t#e mac#ine is s $9ect to any modi"ication, re!air or re!%acement /#ic# is na t#ori:ed < r engineer(s&= Tec#nicians /o %d $e avai%a$%e "or t#e Insta%%ation "ree o" cost "or a !eriod o" 1 /eek0 >o/ever t#eir trave%ing, %odging= $oarding and %oca% conveyance Ex!enses to $orn and !aid $y yo 0

1 2 1 4

PRICE )E*IVER+ PA+2E(T TER23 5ARRA(T+

I(3TA**ATI<(

We hope you shall find this in order, hope you shall favor us, by placing your valuable order with us. han5in) you Sincerely For D23A+EC1 E34I3EERS

R. Mirchandani

FLOW CHART
RA5 P<TAT<E3 5A3>I(? A() FE) T< )E3T<(ER F*AV<@RI(? )R@2 C*EA( P<TAT<E3 C*EA(E) C>IP3 RE2<VI(? <F >EAV+ 3T<(E3 I( )E3T<(ER REA)+ 3>RE))I(?3= C>IP3

I(3PECTI<( TA8*E PEE*I(? I( C<(TI(@<@3 PEE*ER PEE*E) P<TAT<E3 "ed into conveyor FRIE) P<TAT< C>IP3 3*ICI(? I( P<TAT< 3*ICER VARI<@3 3ICE3 <F 3TICB3 C>IP3 RIPP*E) C>IP3

A@T<2ATIC C<(TI(@<@3 FR+ER F<R P<TAT< C>IP3

3>RE))I(?3= A %iennes=C>IP3

)E 5ATERI(? and /as#ing FEE)I(? <( I(FEE) T#ro g# rotary /as#er and /ater remova% $y t/in stage s#akers 3>ABER

C*EA(E) C>IP3 5IT><@T 8R<BE( A() 32A** C>IP3

FEATURES WASHER SS trough in /hich the bags of potatoes are emptie0 F1o/ of /ater c1eans the outer s2in of potatoes Potatoes are !a2en to the ne3t step b4 a mo0u1ar be1t

FEATURES DESTONER SS 5ertica1 scre/ fitte0 in a SS trough fi11e0 /ith /ater % A11 the hea54 stones an0 other 0ebris sta4 at the bottom of the trough % /hi1e potatoes are transferre0 to the pee1er

FEATURES CONTINUOUS PEELER SS pee1er /ith inner chamber consists of emer4 coate0 c41in0ers rotating in opposite 0irections A 1arge scre/ carrie0 the pee1e0 potatoes for/ar06 ,ater jets at mu1tip1e points for remo5a1 of potato s2in 0eposite0 on the c41in0ers

FEATURES PEELED POTATO CONVEYOR !he pee1e0 potatoes are fe0 into a SS trough % from here a mo0u1ar be1t 1ifts the potatoes to the height of the s1icer % !his be1t is spee0 contro11e0

FEATURES SINGULATOR !he pee1e0 potatoes are fe0 in to singu1ator unit Fee0ing of the 7s1icers8 is an important step to ensure the e5en thic2ness of each in0i5i0ua1 potato s1ice6 &f the thic2ness of each s1ice is not e5en% the 9ua1it4 of each potato chip /i11 be hampere06 :est resu1ts are achie5e0 b4 cutting one potato at the time6 !he singu1ator has t/o scre/s mounte0 in para11e16 !he potatoes are separate0 an0 fe0 for/ar0 in0i5i0ua1146

FEATURES SLICER ,WASHERS & TWIN SHAKERS "ne #00 2g/hr s1icer is fitte0 /ith -igh mount postion Spee0 conto11e0 motor for contro11ing the cutting 9ua1it4 % ; t4pes of cutters pro5i0e0 p1ain chips% ripp1e chips% shre00ings A0justab1e 0ischarge fee0ing chutes1icers 7not inc1u0e08 are integrate0 into the unit "ne rotating tube in the s4stem <ibrator4 fee0ing con5e4or S1ice ,asher /ashes e5er4 in0i5i0ua1 s1ice gent14 an0 contro11e06 !he rotating tube is p1ace0 beneath the s1icer 0ischarge6 !he s1ices are gent14 /ashe0 t/ice insi0e the rotating tube6 ,hen the4 mo5e for/ar0 into the 5ibrator4 sha2er% the s1ices pass a sorting net6 !he gauge of the net can easi14 be change0 to the si=e of the materia1 to be remo5e06 Fresh /ater enters the s4stem 5ia a 0ischarge spra4 ramp6 !he /ater passes a bo/ sie5e before it enters the secon0 ha1f of the tube6 After this secon0 /ashing step% the /ater passes a secon0 bo/ sie5e before being pumpe0 to the s1icer6 !he /ater then /ashes the s1ices a thir0 time before passing a thir0 bo/ sie5e6

FEATURES TWIN SHAKER S1ice0 chips ha5e to be 0e/atere0 so that at the stage of fr4ing the fue1 consumption is 1ess an0 the 9ua1it4 of chips is better !o remo5e the e3cess /ater the s1ice0 chips are fe0 the t/in sha2er s4stem % these are high spee0 sha2ers % /ith sie5es of 5ar4ing si=es to remo5e e3cess /ater

FEATURES INFEED SHAKER !he s1ice0 chips ha5e some sma11 pieces /hich ha5e to be remo5e0 as the4 can burn in the hot oi1 an0 o3i0i=e the oi1% a1so the4 cho2e the fi1ter6 !he sha2er machine consist of /ire mesh sie5e /ith s9uare ho1es % on this sie5e the chips tra5e1 for/ar0 0ue to the sha2ing mo5ement of rubber e1ements As the chips mo5e for/ar0 the sma11er pieces fa11 into the bin % the rest of the s1ices mo5e in to the fr4er

FEATURES CONTINUOUS FRYER

Lo/ tota1 oi1 5o1ume resu1ts in 1o/ oi1 turno5er per minute an0 1o/er FFA 7Free Fatt4 Aci0s8 5a1ues6 Protecting the oi1 from 1ight an0 o34gen is an essentia1 criteria for the 9ua1it4 of 4our fina1 pro0uct6 !he fr4ing s4stem consists of fi5e main parts: 16 Fr4er pan >6 Continuous oi1 fi1ter s4stem ;6 "i1 circu1ation pump #6 -eat e3changer 7for thermo oi1 or high pressure steam8 $6 "i1 storage tan2 !he fr4er pan has mu1tip1e oi1 in an0 out1ets6 !he temperature profi1e a1ong the pan is easi14 set an0 a0juste06 &n the fr4er hoo0% a pa001e be1t an0 a submerge0 be1t are mounte06 !he pa001e be1t maintains accurate fr4ing time in the first section6 !he submerge0 be1t con5e4s the pro0uct be0 /ith accurate14 regu1ate0 spee06 A11 the oi1 in the fr4ing s4stem is fi1tere0 e5er4 ;0 ? #$ secon0s through the continuous mesh be1t fi1ter6 Partic1es are scrape0 off an0 remo5e0 b4 a scraper6 !he heat e3changer% p1ace0 c1ose to the fr4er can be heate0 b4 therma1 oi1 or 0iese1 or @as
PA(!&C LA(S & 6 . 9 : +o$el Capacity Pro$ucts 1eat Loa$ !il in system Fryer siBe Fryin) area +)!A&LS 6'A P! A ! C1IPS FR2ER EDI7LE !IL 1EA E<C1A34ER 7ASED &'' (4 * 1R Potato chips , Sully ,Pellets,(ur5ure,3am5een,besan base$/ 6'',''' 5cal*hr -9' L RS .9'' mm lon) 0 %i$th ='' mm 0 1ei)ht @6' mm 7elt %i$th ? 9&' mm Len)th ? .9'' mm

S'"

F(*)( ? P("C)SS C"'!("LS & 6 !il LeCel control Fryin) ime control Inclu$e$ AC DRI8E 7ase$

!il Filtration

Continuous mesh belt filter

Fr4er C1eaning & 6 . & 6 . 1oo$ Liftin) 1ot oil circulation pump Access Day tan5 1eatin) system All SS Pipe lines Control Panel Installation time 4eare$ base$ . scre% cylin$ers ,%ith limit s%itch -' cu mtr per hr ;"9 1P po%er loa$ Easy access for $aily cleanin) Inclu$e$ ? for ma5eDup oil E stora)e" E0ternal e$ible oil heatin) by e$ible oil base$ heat e0chan)er or thermic flui$ base$ 1eat e0chan)er Inclu$e$ %ith fryer Inclu$e$, AC DriCe base$ 6 $ays

"i1 -eating S4stem

FEATURES COOLING CONVEYOR & INSPECTION SHAKER !he coo1ing con5e4or is a inc1ine0 e1e5ator s4stem % /ith a coarse SS be1t % the purpose of this con5e4or is to 1et the oi1 0rip from the potato chips % an0 to bring 0o/n the temperature of chips% the con5e4or is spee0 contro11e0 !he frie0 chips than mo5e to inspection sha2er% this machine ser5e0 0ua1 purposes a11o/s eas4 access to remo5e the rejecte0 chips % an0 a1so to remo5e the fine partic1es that come a1ong /ith the chips

FEATURES FLAVORING DRUM AND SPICES DISPENSER Frie0 chips are coate0 /ith seasoning in this machine % it consist of spices 0ispensing unit /hich has a storage hopper an0 a scre/ fee0er for fee0ing spices on a 5ibrator4 tra4% the frie0 chips are tumb1e0 in the SS 0rum /hich has interna1 fins to turn the chips o5er :oth the +rum motor an0 spices scre/ motor are spee0 contro11e0

!echnica1 specifications for >0A Fr4er


+!DE !F 1EA I34 F In$irect by heat e0chan)er

C!38E2ERFSS,AISI-'./ %ire 5nittin) type 6'A upper conCeyor is for pressin) the Pro$uct E mi$$le conCeyer is for carryin) E ta5e off, mi$$le conCeyer is fine %oCen #hile upper is coarse %oCen" A3(F SS,AISI-'./ 7ottom 9 mm thic5 si$e -mm thic5 %ith oil capacity -9' ltr for 6'A mo$el" >ac5ete$ by )lass %ool EDI7LE !IL 7ASED 1EA E<C1A34ER F 7o0 type %ith SS tubes fitte$ insi$e insulate$ bo0 , 7urner EC!FLA+E 7UR3ER +A< -' !r 1ER+IC FLUID 7ASED 1EA E<C1A34ER F Shell an$ tube type %ith SS tubes fitte$ insi$e outsi$e +S Shell ,insulate$ from outsi$e - La5h (cal capacity FIL ER U3I F !n line continuous mesh belt filter is proCi$e$" C!3 R!L PA3ELF A )oo$ quality control panel %ill be proCi$e$ %ith machine this shall haCe contactor, push button operation all type of protection i"e", oCerloa$ , sin)le Phasin), short circuit, this panel %ill haCe AC $riCe an$ temperature in$icator" +AI3 +! !RF conCeyor $riCe AC motor G 1P HR! !+! I8EI ma5e Cariable spee$ type motors total G 1P each 1I41 PRESSURE PU+P F!R !IL 1EA ERF ;"9 1P crompton - phase I3FEED S1A(ER F & 1P +ARA 1!3 - phase I3SPEC I!3 E C!!LI34 7EL F & 1P +ARA 1!3 - phase I3SPEC I!3 S1A(ER F & 1P +ARA 1!3 - phase FLA8!URI34 DRU+ F & 1P +ARA 1!3 - phase SPICE DISPE3SER F & 1P R! !+! I8E 4EARED +! !R - Phase FIL ER +! !R F G 1P R! !+! I8E 4EARED +! !R - Phase PEELED P! A ! C!38E2!R F & 1P R! !+! I8E 4EARED +! !R - Phase

SI34ULA !R F & 1P R! !+! I8E 4EARED +! !R - Phase SLICER A3D #AS1ER #I3 S1A(ER F & 1P R! !+! I8E 4EARED +! !R - Phase , 6 +! !RS

F & 1P +ARA 1!3 , 6 +! !RS

RA# P! A ! C!38E2!R F & 1P R! !+! I8E 4EARED +! !R - Phase DES !3ER F & 1P R! !+! I8E 4EARED +! !R - Phase F & 1P R! !+! I8E 4EARED +! !R - Phase,6 +! !RS ! AL

A7RASI8E PEELER DI+E3SI!3

C!38E2ER 7EL F#i$th 6'A for 6'A mo$el" !8ERALL DI+E3SI!3F&''I lon), .'A hi)h , &9I %i$e 3ot in scope of supplyD electrical cable*%ire"

!echnica1 specifications for (A, Potato Con5e4or


Electric motor & 1P , RotomotiCe 4eare$ motor SS rou)h %ith %ater $rain system +o$ular conCeyor ,

!echnica1 specifications for +estoner


Electric motor & 1P , RotomotiCe 4eare$ motor SS rou)h %ith %ater $rain system , SS Certical scre% &6 J Dia

!echnica1 specifications for Abrasi5e pee1er


Electric motor & 1P , RotomotiCe 4eare$ motor , 6 motors 8FD $riCer

+ultiple %ater Kets , = abrasiCe cylin$ers . ft lon) ,SS rou)h beneath the peeler %ith %ater $rain system

!echnica1 specifications for Pee1e0 Potato Con5e4or


Electric motor & 1P , RotomotiCe 4eare$ motor SS rou)h %ith %ater $rain system +o$ular conCeyor , %ith hei)ht of &9 ft

!echnica1 specifications for Potato Singu1ator


Electric motor & 1P , RotomotiCe 4eare$ motor SS scre%s , %hich rotate in opposite $irection

!echnica1 specifications for S1icer an0 S1ice /asher


4eare$ $riCe base$ slicer, Spee$ controlle$ , %ith - cutters Electric motor & 1P , RotomotiCe 4eare$ motor SS mesh tube %ith three separate sections for %ater inta5e an$ $rain Different mesh siBe at each section ,

!echnica1 specifications for !/in sha2er


Electric motor & 1P , +arathon motor , & each in each sha5er SS mesh of Different mesh siBe at each sha5er , RemoCes e0cess %ater an$ small pieces of slice$ potato chips Easy $rainin) of %ater

!echnica1 specifications for &nfee0 sha2er


Electric motor & 1P SS #ire +esh for remoCal of small pieces of chips , Rubber elements fitte$ belo% the %ire mesh tray

!echnica1 specifications for &nspection :e1t


Electric motor & 1P SS +esh ConCeyor 8FD controlle$

!echnica1 specifications for &nspection Sha2er


Electric motor & 1P SS sheet %ith holes to remoCe fine po%$er Rubber elements fitte$ beneath the tray

!echnica1 specifications for F1a5oring +rum


SS hopper, Scre% Fee$er for Spices stora)e an$ $ispensin)" 7oth Scre% fee$er an$ $rum controlle$ by 8FD Inbuilt SS fins insi$e the Drum Small 8ibro tray for eCen $istribution of spices

!"!AL P",)( ()Q &()M)'! >B6$ -P or >06C>$ K,

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