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Introduction
About PCP
Special type of rotary positive displacement pump Flow through the pump is almost axial
Advantages of PCPs
Lower investment Broader applications to fluid mixtures Less maintenance Higher efficiency
Introduction
PCPs in Petroleum Industry
Single lobe pump Non-pulsating smooth flow Fluid viscosity will not degrade pump head Normally no scale deposition Low inertia of rotating parts
Introduction
Purpose of this study
Design of PCP in production system
Rotational speed design Production rate design Fluid viscosity effect
A PCP Rotor
A B d C e Rotor Center Rotor Axis A B C
AA
BB
CC
A PCP Stator
Ps A S B C D
A S
d 4e
A Rotor in Stator
Rotor Cross Center Rotor Axis Stator Center Line
4e
+
+
Basic Correlations
Cross-sectional areas of the rotor and the stator
A rotor
1 = d 2 4
Astator
1 2 = d + 4ed 4
A f = 4ed
Basic Correlations
Cavity moving speed along stator center line
v = nPs
n Ps rotational speed length of a cavity is the pitch length of the stator
qt = A f v = 4ednPs
Basic Correlations
Taking into account of the slip rate, actual discharge rate
qa = qt qs = 4ednPs qs
Volumetric efficiency of a PCP
qa qs = 1 Ev = qt qt
qtl = n
Qt
qtl = nQ t
qtl Total flow rate at pump intake Qt Theoretical displacement per revolution
qa = nQt qs
Where:
Qs qs n qa
Qtn1/n0
Lift Capacity, ft
Pump Depth
pi A pwf B
pd p
0 qd
q = C0 + C1H + C2 H 2 + C3 H 3 + C4 H 4 + C5 H 5
2 3 4 5 = + + + + qs (C1 H C2 H C3 H C 4 H C5 H )
qa 100 RPM
Qt
qs
Ha
Lift Capacity, ft
Head, ft
Ha
Qt
qa qt
qs _
qs- qs -
=
-
32
qs
qa = nQt q s _
Ps
ls
(d+4e)
Conclusions
Algorithms and procedures to design pump rotational speed and production rate from well inflow and outflow performances are presented. A method to account for the effect of viscosity on pump volumetric slip is proposed. Simplified models to calculate the critical pump intake pressures are developed for both Newtonian and non-Newtonian fluids.