Chapter 1 1. a. b. c.

Chemical products Basic chemical products Industrial products Consumer products

Basic flow Natural resources -> Basic chemical products -> industrial products -> consumer products Definition

1. Commodity chemicals Group of chemicals that are made on a very large scale to satisfy global markets 2. Woven fabric - A textile formed by weaving. It is produced on a loom, and made of many threads woven on awarp and a weft. 3. Nonwoven fabric - a fabric-like material made from long fibers, bonded together by chemical, mechanical, heat or solvent treatment. 4. Dialysis - A process for removing waste and excess water from the blood, and is used primarily as anartificial replacement for lost kidney function in people with renal failure. - Works on the principles of the diffusion of solutes and ultrafiltration of fluid across a semi-permeable membrane. 5. Process synthesis - step in design where the chemical engineer selects the component parts and how to interconnect them to create his flowsheet. Create and asses primitive problem 1. Dialysis device 2. Drug to counter degradation of blood 3. Vinyl chloride manufacture Select Alternatives Assessing the primitive problem Literature Survey - provide helpful leads to specific problems - Examples : a. Stanford research literature (SRI) Design reports

b. Encyclopaedias Encyclopaedia of chemical processing and design ( McKetta and Cunningham) Krik Othmer encyclopedia of chemical technology Ullmanns encyclopedia of industrial chemistry McGraw-Hill Encyclopedia of science and technology Van Nostrands Scientific encylopedia (Considine) Encyclopedia of fluid mechanics (Cheremisinoff) Encycolopedia of material science and engineering ( bever) c. Handbooks Perrys chemical engineers handbook CRC handbook of chemistry and physics ( rubber hand book) JANAF thermochemical Tables (Chase) Riegels handbook of industrial chemistry (kent) Chemical Processing handbook (Mcketta) Unit Operations Handbook ( Mcketta) Process design and engineering practice ( woods) Data for process design and engineering practice ( woods) Handbook of reactive chemical hazards (Bretherick) Standard handbook of hazardous waste treatment and disposal (Freeman) d. Indices Applied science and technology index Engineering index Chemical abstracts Science citation index e. Patents www.uspto.gov/patft f. internet Auxiliary studies Stimulating innovation in product design Fifteen percent rule Tech forum Stretch goals Process innovation technology centers Six sigma Pocket guide Pharmaceutical products- the development factory

Discovery Preclinical development Clinical trials Approval

Chemical mixtures having desired properties and performance Select potential chemicals and chemical mixtures Environmental and safety issues and regulations

Process creation a. Task integration step Product type Development of base case process Process stimulator Asepn plus, Hysys, chemcad and pro/II Plantwide controllability assessment Detailed Design,Equipment sizing and optimization Safety Safety, Health and loss prevention in chemical processes : Problems for undergraduate engineering curricula-student problems b. Guidelines for hazard evaluation procedures, second edition with worked examples c. Self study course: risk assessment Configured industrial or consumer products a. Matlab b. Femlab c. Fluent packages Environmental protection process safety and hazardous waste management a. Frontiers in chemical engineering ( amundson) b. Environmental considerations in process design and simulation ( Eisenhauer and Mcqueen) c. Pollution prevention for chemical processes ( allen and Rosselot) d. Green engineering : environmentally conscious design of chemical processes ( allen and shonnard) e. Pocket guide to chemical hazard of national institute for occupational safety and health Environmental

1. Chemical process safety : fundamentals with applications (crowl and louver) 2. Plant Design for safety a user0friendly approach ( kletz) 3. Safety, Health and loss prevention in chemical processes : problems for undergraduate engineering curricula student problems 4. Emergency relief system design using DIERS technology Material safety data sheets 1. http://hazard.com/msds/ 2. http://www.ilpi.com/msds/