- 603203 Facultyof Engineering & Technology, SRM University,Kattankulathur Engineering Schoolof Mechanical

Departmentof MechanicalEngineering Courseplan

Coursecode Course title Semester AcademicyearI semester

ME0303 MECHANICALENGINEERING DESIGN 5 2 0 1 3 - ' t 4o l dd -November 2013) July

Date : 02Julv2013

Sectiondetails:
Sect ion Name Details of Fabultv member Room No. Interc e-mail id om No. Mr.R. Santhanakrishnan MEH1O2C 1824 nkO9@ktr.srmuniv.ac.i
n

Student contact time Wednesd ay(12:15l:30nm)

Mr.Subramanian

MEHIOl A

1813

subramanian.c@ktr. srm univ.ac.in

Mr.R.Hanis Samuel

MEB3O5 I 803

harris.samuel@ktr.srmu niv.ac-in

D E

Mr.Ravi krishnamoorthy MEB4O5

ravikrishnamoorthy. s@ ktr.srmuniv.ac.in

Mr. S.Kolli balasivarama MEHI09 Reddy Mr.M.Sermaraj

1810

balasivarama. s@ktr.srm univ.ac.in

\-/

MEB3O5 1803
MEHlOIC 1 8 1 3

sermakp@ktr.srmuniv ac.in

Vamsikrishna Dommeti

vamsikrishna.d@ktr.srm univ.ac.in

K. Jegadeesan

MEB4O4

I 806

jegadeesan, k@ktr. srmu niv.ac.in

Friday(12 : 1 5I-: 3 0 om Thursday (12:15pm 1:30 Monday( l2:15pm 1:30 Tuesday( l2:15l:30pm . Thursday (12:15pm . 1:30 Wednesd ay(12:15l:30pm . Friday(12 5 -l : 3 0 :1
pm.

Direct assessment details:

Name of assessment Cycle test - I Marks

l0

Surprise test
Cvcle test - II

05 l0

Model examination 20 End semester examination 5 0 Attendance 05

Tonics(Tentiative) Tentative date Duration Fundamentals of 30.07.20t3 100minutes mechnical designand Designof cotter joints and knuckle ioints. Fourth week of l0 - 15mi n Design of riveted ioints. Ausust. Designof bolted 16.09.2013 100minutes joints,riveted joints,welded jointswith and without eccentric loading,curved beams. Entire Svllabus 02.11.2013 3 hours Entire Svllabus November2013 3 hours

N/A

//

Svllabusof the course:

L T 2 P

c
4

ME0303

MECHANICAL DESIGN. ENGINEERING Prerequisite Nil

(Use of approveddata book permitted) PURPOSE To study the basic design principles and apply the principles to the design of various elements encounteredin Mechanical machinesand structures. INSTRUCTIONAL OBJECTIVES On completion of this coursethe studentis expected 1. To designsimplejoints, fasteners, leversand springs. 2. To determinethe strengthofthe components 3. To determinethe failure conditions and apply them to real life problems F'UNDAMENTALS OF MECHANICAL DESIGN 9 Basic Definitions - Phasesof Design - Types of Loads. Types of stresses: Normal, shear, and combined stresses. Criteria for Design: strength, contact fatigue, stiffrress, wear resistance, vibration resistance, heat resistance, reliability. Brief outline of engineeringmaterialsand theoriesof failure. Exhaustiveproblem solving in Basic Design with memberssubjectedto simple stresses and combined stresses under uniform loading. DESIGN OF JOINTS (without eccentricloading) 9 Design of cotter joints and knuckle joints. Design of bolted joints. Design of riveted joints, welded joints and its applicationto pressurevessels. PARTS SUBJECTED TO ECCENTRIC LOADING 9 - cranehook - Frames, Eccentricloadingon rivets and bolts.Eccentricloadingon welds.Curvedbeams clamps. DESIGN OF LEVERS AND SPRINGS Designof levers- Designof springs- Helical and leaf springs. OTHERTYPESOF'LOADING 'L-' 9

'v.

concentration- Methods of reducing stressconcentration- Notch sensitivity. - Soderberg,Gerber and Goodmanmethodsfor combination of stresses Combined steadyand Variable stresses and their application in designproblems. Memberssubjected to impactloadsand dynamicloads. Design Project: (Not for Examination)Real life problemsin MechanicalEngineering. TUTORIAL TOTAL TEXTBOOK 1. Prabhu,T. J., Design of machineelements, KasthuriPublication, Chennai, 2003. 2. Patel,R. C., Sikh, S. S. and Pandya,MachineDesign,Volume I, C. Jamdan & Co., 1999.

30 75

REFERENCE BOOKS l. Norton, R.L., Design of Machinery,McGraw Hill, 1999. 2. Robert C. Juvinall, Fundamentalsof Machine ComponentDesign, JohnWiley & sons,3'oEdition 2002. 3. Spots,M. F ., Design of MachineElements, PrenticeHall of India PrivateLimited, New Delhi, 1983. 4. William Orthwein,Machine Component Design,Vol. I and II, JaicoPublisingHouse,Chennai,1996. 5. Maitra, Handbookof Gear Design,Tata Mcgraw-Hill, New Delhi, 1986. 6. DesignData, PSG Collegeof Technology, Coimbatore,2006.

Course designed by L Student outcome

Department of Mechanical Engineering

a
X

b
X

e
X

t
x

Category

GENERAL (G)

BASIC SCTENCES E N G I N E E R I N SG CIENCES PROFESSIONAL (B) ANDTECHNICAL ART SUBJECTS (E) (P) X

Broadarea (for professional coursesonly, i . e ' u n d e rP ' category)

Manufacturing

Design

Thermal

Genaral

Course Coordinator

MT.SUBRAMANIAN.C

SESSION PLAN

Session No.

Title / Detailsof the chapter

References

FUNDAMENTALS OFMECHANICAL DESIGN

t
2

Introduction to Mechanical engineering design Basic definitions in Engineering Design Phases of Design, Typesof loads Types of stresses: Normal, shear and combined stresses. Tutorial hour:Problems in Normal, Shear andcombined stresses. Criteria for design: fatigue,stiffness, strength, contact, wear resista nce for design: vibration Criteria resistance, heatresistance, reliability Briefoutline of engineering materials. Theories of Failure and its applications Theories of FailureProblems. Basic design with members subjected to simple stresses. Problems in members subjected to simple stresses. Basic with members design combined stresses underuniform loading.

1 1 - c h1 Tt-2
T1-L

3
4 5 6 7 8 9

Tt-4
TL-4 T 1 -5 T1-5 T 1 -5 T 1 -5 T 1 -5 TL-4 TL-4 - 6,7 T1_

10
LI

t2
L3 T4

Problems on members subjected to combined stresses underuniform loading. Tt - 6,7.

15

Problems on members subjected to combined underuniform stresses loading. T1- 6,7. (WTTHOUT DESTGN OFJOTNTS ECCENTRTC LOADTNG)

16

t7
18 19

Introduction to design of joints Eccentric loading and Non-eccentric joints procedure Design of cotter involving shearing, crushing and tearing failures Problems in cotterjoints jointsinvolving procedure Design of knuckle shearing, crushing and pin by bending failure of knuckle joints Problems in knuckle procedure Design of boltedjoints including soderberg theory joints Problems in bolted

T1-L5 T1 - 15,16 TL-17 - t7 T1, T1.- L7

20 2t 22
23

rL-fi
TL-13 T1-13

24
25 26 27 28 29

joints-longitudinal procedure Design of riveted and circumferential joints T1-15 joints Problems in riveted T1-15 Problems in rivetedjoints joints.. Design of welded jointsfor pressure Design of welded vessels. joints Problems in welded joints Problems in welded PROBLEMS SUBJECTED TO ECCENTRIC LOADING T1,- L6 T1-16 T1-16 T1 1 6

30

31
32

Eccentric loading of components Problems in Eccentric loading of simple components. joints-double, joints procedure Design of riveted triple,quadruple (with eccentric loading) joints Problems in riveted joints Problems in riveted jointsincluding procedure (with Design failure of bolted theories eccentric loading) joints Problems in bolted jointsincluding procedure primary Design of welded andsecondary (witheccentric shearstresses loading) joints Problems in welded joints Problems in welded Eccentric loading in curvedbeams Eccentric loadng in curvedbeams Eccentric loading in cranehook Eccentric loading in frames and clamps Eccentric loading in frames and clamps

T1 - 15,16 TL - 15,16 T1-15 T1-L5 T1-15 T1-13 T1-13 TL-16 T1-16 T1-16 R 7- 4 R7-4 R7-4 R7-4 R 7- 4

33 34 35 36
37 38 39

40
4L

42 43
44 45

DESIGN OFLEVERS ANDSPRINGS 46 47 48 49 Introduction to leversand types Designprocedure of Handlever Problems in design of Handlever Problems in design of Handlever procedure Design of foot lever. Problems in design of Footlever Problems in design of Footlever procedure Design on crankedlever. Problems on cranked lever. procedure Introduction, Types,Materials,& Design of helicalsprings Problems n Design of helicalsprings Problems n Design of helical springs Problems n Design of helicalsprings procedure Design of leafsprings Problems in the design of leafspring OTHER TYPES OFLOADING 6L 62 Introduction to variable stresses Endurance limit-factors affecting endurance limit Stress concentration, methodsof reducing stress concentration and notchsensitivity Problems in stress concentration and notchsensitivity soderberg, Gerber and Goodman methods andtheir applications Problems n variable stresses usingGerber&Goodmansmethod Problems n variable stresses using Gerber &Goodman's methods. Problems n variable stresses using Soderberg methods. Problems n variable stresses usingSoderberg methods. Problems in variable stresses using Soderberg methods. Members subjected to impactloads and dynamic loads Problems in impactand dynamic loads Problems in impactand dynamic loads problems Discussions on reallifeengineering problems Discussions on reallifeengineering Tt-7 R7-16 R7-16 R7-16 R7-16 R7 - 1.6 R7-16 R7-16 R7-16 R7-16 T 1 -8 T 1 -8 T 1 -8 T 1 -8 T 1 -9 T 1 -9

50
51

52
53 54 55 55 57 58 59

60

Tt-7
T 1 -6 T1-6 TT-7 T1.-7

63
64 65 66 67 68 59 70

rt -7
Tt-7
T L- 7 T T- 7 Tt-7 TT-7 T1.-7

7t
72 73 74 75

J /t

/
t

TEXT BOOKS 1. Prabhu, T. J., Designof machineelements, KasthuriPublication, 2003 Chennai, 2. Patel,R. C., Sikh, S. S. and Pandya, MachineDesign,Volume I, C. Jamdan & Co.,1999 REFERENCE BOOKS l. Norton, R.L., Designof Machinery,McGraw Hill, 1999 2. Robert C. Juvinall, Fundamentalsof Machine Component Design, John Wiley & sons, 3rd Edition.2002 3. Spots, M.F., Designof MachineElements, Prentice Hall of India PrivateLimited, New Delhi,1983 4. William Orthwein,MachineComponent pesign, Vol. I and II, JaicoPublisingHouse, Chennai, 1996 5. Maitra, Handbookof Gear Design, Tata Mcgraw-Hill, New Delhi, 1986 6. DesignData, PSG Collegeof Technology, Coimbatore,2006 7. R.S.Khurmi, J.K.Gupta, A Textbookof MachineDesign,S Chand& Co.,2006

Section A

Name

Signatureof the Faculty:

c
D E
F G H

Mr.R. Santhanakrishnan Vffis,t, (halt-sf$Mr.C.Subramanian dt{cDJt, Mr.R.HarrisSamuel ? , d^d"J*-lo*Il,l\: Mr.Ravi krishnamoorthv /tWftMh_t2l0V)'y.gt-/tr Mr. S.Kolli balasivarama Reddv buloTl ty Mr.M.Sermarai v.Apffiv I . Vamsikrishna Dommeti ifl4[-6{3-K. Jesadeesan {il| :..--'

CourseCoordinatorg)__f Dll tg
(C.Subramanian)

6nL-qM,

r.