L&T GateGlobe&CheckValves-API 600

L&T CAST STEEL GATE, GLOBE & CHECK
VALVES
ASME Class 150 - 2500

50mm - 1600mm (2 - 64)
API 600 BS 1873 BS 1868 API 603 ASME B16.34
Introduction
L&T Cast Steel Gate, Globe and Check Valves have established themselves the world over for their quality, reliability and long service. The valves are manufactured to the latest international designs, using advanced manufacturing techniques and stringent quality control checks. The valves are regularly supplied to major Indian and international clients including oil refining companies and EPC contractors. A wide network of distributors ensures the availability of L&T valves anywhere in the world.
L&T Valves Limited is a leading valve manufacturer, with a strong presence in India and overseas. The company has t wo manufacturing facilities
Table of Contents
Content Page No.
Introduction
Manufacturing Programme ................................................ Common Test / Inspection methods ................................. Test Pressures for standard Carbon Steel Valves ............ Compliance Standards ..................................................... Body / Bonnet Materials ...................................................
02 - 05
03 04 04 05 05
API 600 / BS 1873 / BS 1868 Gate, Globe & Swing Check Valves
Salient Features ............................................................... 06, 07 Bonnet Gaskets ................................................................ 08 Trim Material ..................................................................... 09 Stem Packing .................................................................... 09 Ordering Information ......................................................... 09 Gate Valves (Cl 150, 300 & 600) ....................................... 10 Gate Valves (Cl 900 & 1500) ............................................. 11 Globe Valves (Cl 150, 300 & 600) ..................................... 12 Globe Valves (Cl 900 & 1500) ........................................... 13 Swing Check Valves (Cl 150, 300 & 600) .......................... 14 Swing Check Valves (Cl 900 & 1500) ................................ 15
06 - 15
API 603 Stainless Steel Gate Valves
located in Southern India - in Manapakkam, Chennai and Kancheepuram. The plants are equipped with purpose machines, automatic welding equipment, heat treatment furnaces and testing equipment In-house metallurgical and NDE laboratories manufactured. modern manufacturing facilities including special-
Salient Features ................................................................ Stainless Steel Gate Valves (Cl 150 & 300) ......................
16 & 17
16 17
ASME B16.34 Gate, Y-Globe & Swing Check Valves
for total control of all manufacturing operations. provide support to ensure the quality of products
Salient Features ............................................................... 18, 19 Pr. Seal Bonnet Gate Valves (Cl 900, 1500 & 2500) ........ 20 Pr. Seal Bonnet Y-Globe Valves (Cl 1500) ....................... 21 Pr. Seal Bonnet Swing Check Valves (Cl 900, 1500 & 2500) 21
18 - 21
and calibration facilities with modern equipment
Cryogenic Valves Angle Globe Valves Special Valves Technical Information
22 & 23 24 25 26 - 29
L&T manufactures a wide variety of industrial valves. The Quality Management System of the plants is certified to comply with ISO 9001:2008.
Pressure-Temperature Ratings ........................................ 26, 27 End Flange Dimensions-Cl 150 & 300 - RF ..................... 28 Large-sized End Flange Dimensions - Cl 150 & 300 - RF 28 End Flange Dimensions-Cl 600 - RF / RTJ ...................... 28 End Flange Dimensions-Cl 900 - RF / RTJ ...................... 28 End Flange Dimensions-Cl 1500 - RF / RTJ .................... 28 Butt-weld end Details and Dimensions ............................. 29 Cast Steel - Material Characteristics ................................ 29
Valve Accessories Reputed Clientele
30 31
02
L&T Valves Limited is committed to Total Customer Satisfaction We achieve this by
Maintaining a high standard of quality consistent with the customer requirements Complying with the Codes, Standards, Customer Specifications, Statutory and Regulatory requirements as applicable to our Products Continually improving the effectiveness of Quality Management System to add value to our Products
Valve type
Q
Quality Policy
Introduction
End ASME 2 21/2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 34 36 42 48 60 Conn. Class

L&T Manufacturing Programme
150 300 Flanged 600 Gate Valves 900 Bolted Bonnet 1500 Flex Wedge 150 Buttweld 300 ends 600 900 1500 150 300 Flanged 600 Globe Valves 900 Bolted Bonnet 1500 150 Plug/Ball type Disc Buttweld 300 600 ends 900 1500 150 300 Flanged 600 900 Check Valves Bolted Cover 1500 150 Swing type Disc Buttweld 300 600 ends 900 1500 Gate Valves Flanged 150 Bolted Bonnet 300 Gate Valves 900 Pr. Seal Bonnet Buttweld 1500 ends Parallel Slide Disc 2500 Globe Valves 900 Buttweld Pr. Seal Bonnet 1500 ends Plug type Disc 2500 Check Valves 900 Buttweld Pr. Seal Bonnet 1500 ends Swing type 2500 150 Cryogenic Gate Valves 300 600 150 Cryogenic 300 GlobeValves 600 Angle 150 300 Globe Valves 150 Soft-seated 300 Gate Valves 600 150 Live Loaded 300 600 Gate / Globe Valves 900 1500 API 6D 150-900 Gate Valves 1500
api 600 & BS 1414
t H ic K N ess
BS 1873
wall
&
sta N dard
desig N api aSMe B16.34 603
BS 1868
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valves
SpecialS
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03
Introduction
Common Test / Inspection methods

Test / Inspection Method Acceptance Criteria Visual Inspection MSS SP55 Chemical Analysis Mechanical Properties Radiographic Inspection Magnetic Particle Inspection Liquid Penetrant Inspection Ultrasonic Inspection ASTM E350 Relevant ASTM ASTM A370 Relevant ASTM ASME B16.34 ASTM E709 ASTM E165 ASTM A388 ASME B16.34 ASME B16.34 ASME B16.34 ASME B16.34
L&T valves undergo a range of destructive and nondestructive tests according to the requirements of the Standard, service conditions and specific customer requirements.
Positive Material Identification (PMI) Vacuum emission spectrometer Customer specification API 600/API 598/ API 600/API 598/ Pressure Testing* BS 6755 Part I BS 6755 Part I Dimensional Inspection Valve Standard * Performed on all valves. The pressure containing parts of all valves are marked with the foundry identification and heat numbers.
Test Pressures for standard Carbon Steel Valves

Every individual valve manufactured, is inspected and pressure-tested to API 598 / BS 6755 Part I requirements, for which test certificates are provided.
Hydrostatic Test Pressure ASME in kg/cm2 (psig) Class Shell Back Seat Closure

Pneumatic low pressure closure test pressure in kg/cm2 (psig)
150 32 (450) 22 (315) 22 (315) 7 (100) 300 600 900 1500 79 (1125) 156 (2225) 236 (3350) 392 (5575) 57 (815) 115 (1630) 172 (2445) 287 (4080) 57 (815) 115 (1630) 172 (2445) 287 (4080) 7 (100) 7 (100) 7 (100) 7 (100) 7 (100)
2500 652 (9275) 477 (6790) 477 (6790)
Low Pressure Test for Swing Check Valves In addition to the high pressure closure test, Swing Check Valves are subjected to low pressure hydrostatic closure test at a pressure of 25% of the high pressure closure test. The duration of the test is the same as that of the high pressure closure test.
04
Compliance Standards
Parameter
API 600 Gate Valve Compliance API 600
Introduction
L&T Valves has the distinction of having obtained a number of national and international approvals. Notable among these are:
Globe Valve BS 1873* Check Valve BS 1868* API 603 ASME B16.34 ASME B16.34 ASME B16.10 ASME B16.5** ASME B16.25 API 600, API 598, BS 6755 Part I API 603 Gate Valve ASME B16.34 Gate, Globe, Check Valves Pressure-Temperature rating Face-to-face / End-to-end dimension End Flange dimensions Butt-weld End dimensions Valve Inspection & Testing
ISO 9001:2008 certified Quality Management System Certified to use CE marking for supply to the European Union Specific company approvals from national and international oil majors and EPC contractors Indian Boiler Regulation (IBR) certification for all three plants.
The valves also comply with applicable BS specifications. * Shell wall thickness as per API 600 ** For valves larger than 24 (600mm), the flange drilling shall be as per ASME B16.47 SeriesA (MSS SP 44) or Series B (API 605). RTJ flanges are offered as optional for Class 600 and above.
Body / Bonnet Materials
L&T Valves Cast Steel Gate, Globe and Check Valves are offered in a variety of body and bonnet materials to suit different requirements. These materials include Carbon Steel (standard), Alloy Steels and Stainless Steels. For other materials of construction, refer to L&T Valves. Material Classification Carbon Steel 11/4 Cr - 1/2 Mo 21/4 Cr - 1 Mo 5 Cr - 1/2 Mo 9 Cr - 1 Mo 9 Cr - 1 Mo - /4 V
1
ASTM Specification ASTM A216 Gr. WCB ASTM A217 Gr. WC6 ASTM A217 Gr. WC9 ASTM A217 Gr. C5 ASTM A217 Gr. C12 ASTM A217 Gr. C12A ASTM A352 Gr. LCB/LCC
Working temperature* -290C to 4270C (-200F to 8000F) -290C to 5930C (-200F to 11000F) -290C to 5930C (-200F to 11000F) -290C to 6490C (-200F to 12000F) -290C to 6490C (-200F to 12000F) -290C to 6490C (-200F to 12000F) -460C to 3430C (-500F to 6500F) -1960C to 6490C (-3200F to 12000F) -1960C to 6490C (-3200F to 12000F)
Low-temperature Steel Austenitic Stainless Steel
ASTM A351 Gr. CF8 18-8 (Type 304) Austenitic Stainless Steel ASTM A351 Gr. CF8M 16Cr - 12Ni - 2 Mo (Type 316)
Other materials such as ASTM A351 Gr. CF3, ASTM A351 Gr. CF3M and Duplex SS are also offered.
* ASME pressure-temperature ratings on pages 26 &27. Bolting & trim materials will influence the working temperature.
05
L&T Valves to API 600 / BS 1873 / BS 1868
L&T Gate, Globe & Check Valves

Bolted Bonnet / Cover design
The API 600 / BS 1873 / BS 1868 family of L&T Gate, Globe and Swing Check Valves is exceptionally sturdy, rugged and durable, with a reputation for quality, integrity and long service. They are designed for tight sealing and ease of operation. The valves are available with flanged ends or buttweld ends, in pressure ratings from ASME Class 150 to Class 1500, and in a variety of materials of construction. Gate Valves are of flexible wedge, outside screwand-yoke and bolted-bonnet construction. The valves conform to API 600. Globe Valves feature a ball-type disc, outside screw-and-yoke and bolted-bonnet construction. They conform to BS 1873 and also meet the general requirements of API 600, including shell wall thickness and stuffing box dimensions. Check Valves are of swing-type and bolted-cover construction. They conform to BS 1868 and also meet the general requirements of API 600, including shell wall thickness.
Body and Bonnet The body and bonnet are cast with uniform section and generous radius fillets to prevent stress concentration. The castings are precision-machined for high performance. The gate valve body has a straight through port without recesses except at the seat area. This ensures minimum turbulence, erosion and resistance to flow. Long integral guide ribs in the body match with guide slots in the wedge for accurate alignment and guidance. Bonnet castings are of one-piece design, where the yoke is integral with the bonnet for gate valves of sizes up to 12 (300mm). This ensures accurate alignment of stem and a smooth operation. In globe valves of larger sizes and for higher pressure classes of ASME Class 900 and above, the internal part of the body is machined to provide continuous guiding of the disc from the open to the closed position. The check valve body provides a full port without pockets from inlet to the valve seat. On the downstream side, the body has generous proportions to facilitate full swing of the disc to reduce disc erosion and flow resistance. Body-Bonnet Joint The body-bonnet joint for Class 150 gate valves is oval in shape, while for Class 300 and for globe valves, this joint is circular in shape. In 2 (50mm) valves, the bodybonnet joint has a square configuration. Gate valves of Class 150 rating have a flat-face joint with a graphite gasket having metallic inserts. Those of Class 300 rating have a male-female type joint with a spirally-wound gasket. Gate valves of Class 600 rating and above have a Ring Type Joint (RTJ). Globe and Check valves in Class 150 and 300 ratings have a male-female type joint with a spirally-wound gasket. Those of Class 600 rating and above have an RTJ. Square Joint
Circular Joint
Back Seat In L&T gate and globe valves, a precisionmachined back-seat bush is threaded in the bonnet and is secured by a tab-weld.
tab tab weld
Flexible Wedge L&T gate valves feature a one-piece cast flexible wedge that minimises stress concentration. Wedge flexibility ensures tight seating over a wide range of differential pressures and temperatures. It also adjusts to slight misalignments caused by pipeline deflections and thermal deformation. The stem-to-wedge thrust is applied close to the wedge centre. This reduces lateral stem loading and provides for more accurate wedge movement.
06
Ball-type Disc L&T globe valves feature a ball-type disc that provides a fine grain surface on the taper seat. For severe services that demand hard-faced seats, a plug-type disc is provided.
Yoke Sleeve and Yoke Bush Cast in austenitic, copper-free ductile iron alloy to provide resistance to heat, corrosion and wear, the Yoke Sleeve in gate valves features a long thread engagement that assures accurate alignment of the stem. Moreover, it can be removed without replacing the bonnet. In gate valves of sizes 150mm and higher in Class 600 rating and above, the yoke sleeve is mounted on thrust bearings to facilitate easy operation. The Yoke Bush of globe valves is also made from ductile iron alloy, and has a long thread engagement for accurate stem alignment. In Class 900 and 1500 ratings, the valves have a yoke sleeve to facilitate smooth operation.
Swing-type Disc Assembly The one-piece construction is securely fastened to the hinge by means of a lock nut and pin. The disc is free to rotate to avoid localized wear. The hinge pin offers excellent wear resistance properties.
Seat Ring L&T gate valves and check valves feature a seal-welded seat ring that offers a leakproof design as it eliminates the leakage path between the seat ring and the body. This design is superior to threaded seats which can loosen up due to temperature fluctuations, corrosion or vibration and result in leakage. Threaded seat rings are optional. For 50mm gate valves, the seat ring is flared into the body, while seal welding is optional. L&T globe valves feature a shoulder type, threaded body seat ring which has a wide taper area that provides for ample seating. Slots on the seat ring allow easy in-situ removal for servicing. Threaded seat rings are additionally secured by a tab-weld. Welded seat rings are also availble in L&T Globe Valves.
Stuffing Box The machined stuffing box chamber with a flat bottom allows correct sealing of the gland packing. Surface finish is controlled to required limits, to ensure low-emission performance. Stuffing boxes are provided with five numbers of gland packing to achieve correct compression of all packings and to ensure tight sealing. Valves in Class 300 rating and above feature a provision for a lantern ring arrangement for conditions that demand that there be no leakage of service fluid to the atmosphere. The lantern ring has a leakoff plug which allows connection for liquid or grease seal. See page 30 for more details on the lantern ring.
Stem L&T gate and globe valves feature a stem of one-piece construction, ACME threaded and precision-machined with polished surfaces to reduce friction, minimise leakage and extend stem life. In gate valves, the heavy forged T-head engages with the T-slot in the wedge. The stem also has an integral self-adjusting radial back-seat shoulder that matches with the back-seat bush in the bonnet. In globe valves, the stem is held to the disc by a stem nut that permits the disc to swivel. This free-floating design ensures uniform seating.
Flange Drilling and Facing finish The standard range of L&T flanged valves in sizes of up to 24 (600mm) is finished with end-flanges faced, drilled and spot-faced (or backfaced) to ASME B16.5Raised Face (RF). Flanges in valves of sizes larger than 24 (600mm) are drilled as per ASME B16.47 Series A (MSS SP 44) or Series B (API 605). Valves in ASME Class 600 and above are offered with RTJ end flanges on request. The standard finish offered on the raised faces is 125-250 microns in Ra(AARH) Spiral Serration. Other finishes can be offered on request.
07
Bonnet Gaskets
Valve ASME Type Class Typical Optional 150 Graphite Gasket with Spirally-wound SS 304 / SS 316 insert SS 316 with Graphite or PTFE filler Spirally-wound SS 316 with 300 Spirally-wound SS 304 with Graphite filler Graphite filler Spirally-wound SS 304 / SS 316 with PTFE filler Gate Octagonal Ring Type (RTJ) 600 Spirally-wound SS 304 with metal gasket in Soft Iron Octagonal Ring Type (RTJ) Graphite filler metal gasket in SS 304 / SS 316 Octagonal Ring Type (RTJ) 900 metal gasket in Soft Iron Octagonal Ring Type (RTJ) 1500 metal gasket in Soft Iron Octagonal Ring Type (RTJ) metal gasket in SS 304 / SS 316 Octagonal Ring Type (RTJ) metal gasket in SS 304 / SS 316
Spirally-wound SS 316 with 150 Spirally-wound SS 304 with Graphite filler Spirally-wound SS 304 / Graphite filler 300 SS 316 with PTFE filler Octagonal Ring Type (RTJ) Globe 600 Spirally-wound SS 304 with metal gasket in Soft Iron Graphite filler Octagonal Ring Type (RTJ) metal gasket in SS 304 / SS 316 900 Octagonal Ring Type (RTJ) metal gasket in Soft Iron Octagonal Ring Type (RTJ) 1500 metal gasket in Soft Iron Octagonal Ring Type (RTJ) metal gasket in SS 304 / SS 316 Octagonal Ring Type (RTJ) metal gasket in SS 304 / SS 316
150 Spirally-wound SS 316 with Spirally-wound SS 304 with Graphite filler Graphite filler Spirally-wound SS 304 / 300 SS 316 with PTFE filler 600 Spirally-wound SS 304 with Graphite filler Check Octagonal Ring Type (RTJ) metal gasket in Soft Iron Octagonal Ring Type (RTJ) metal gasket in SS 304 / SS 316
Octagonal Ring Type (RTJ) Octagonal Ring Type (RTJ) 900 metal gasket in Soft Iron metal gasket in SS 304 / SS 316 Octagonal Ring Type (RTJ) Octagonal Ring Type (RTJ) 1500 metal gasket in Soft Iron metal gasket in SS 304 / SS 316
48-inch Class 150 Gate Valve
08
Ordering Information
Valve Size mm (in)
50 (2) 80 (3) 100 (4) 125 (5) 150 (6) 200 (8)
As a standard, L&T Valves are made in Carbon Steel to ASTM A216 Gr. WCB. For valves in other materials and for accessories like gear operation and electrical actuators, suffix suitable abbreviations to the above ordering code such as: WC6 for ASTM A217 Gr. WC6 WC9 for ASTM A217 Gr. WC9 LCB for ASTM A352 Gr. LCB LCC for ASTM A352 Gr. LCC C5 for ASTM A217 Gr. C5 C12 for ASTM A217 Gr. C12 GO for Gear Operation LA for Locking Arrangement E for Electrical Actuator EB for Extended Bonnet (Cryogenic valves) ES for Extension Spindle IBR for IBR Certification FSJ for Full Steam Jacket PSJ for Partial Steam Jacket
Valve Type
1 Gate 4 Globe 7 Check
ASME Pr. Class

1 Class 150 3 Class 300 6 Class 600 9 Class 900 A Class 1500
End Connection
3 Flanged RF 5 Flanged RTJ 6 Butt-weld 1 2 5 8 9
Trim Number
65 (21/2)
Refer table below on Trim Materials
10 12 16
250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24) 700 (28) 750 (30) 850 (34) 900 (36) 1050 (42) 1200 (48) 1500 (60) 1600 (64)
Trim Materials
L&T API 600 Trim # Trim # Stem 5 8 12 16 5 8 12 16 13% Cr. 13% Cr. SS 316 SS 316 Material of Construction Seat Surface HF* HF* HF* HF* Wedge / Disc Seating Surface HF* 13% Cr. SS 316 HF* Back Seat 13% Cr. 13% Cr. SS 316 SS 316@
9 Monel Monel Monel Monel
@L&T Trim No. 16 will feature a back-seat of either SS 316 or SS 316 + HF* * HF : Hard-faced with Stellite #6 (Co-Cr-W alloy) or equivalent. Trim 12 valves comply with NACE MR 01 75 for hardness and heat treatment requirements of wetted components. Trim 8 valves can also be offered for NACE service on request.
Stem Packing
Construction Max. temp. Die-formed flexible Graphite rings 6490C (12000F) with braided Graphite top & bottom rings* Braided PTFE 2040C (4000F)
* L&T standard
09
Gate Valves - ASME Classes 150, 300 & 600

Figure Numbers 113-8, 133-8 & 163-8
Standard Materials of Construction
Sl. No. Description Material 01 Body ASTM A216 Gr. WCB 02 Body Seat Ring ASTM A105 + HF* ASTM A216 Gr. WCB + 03 Wedge 13% Cr. Steel 04 Stem ASTM A182 Gr. F6a Gasket - Cl.150 ASTM A308 05 Gasket - Cl.300 & 600 Spirally-wound SS 304 with graphite filler 06 Bonnet ASTM A216 Gr. WCB 07 Stud ASTM A193 Gr. B7 08 Stud Nut ASTM A194 Gr. 2H 09 Back-seat Bush 13% Cr. Steel Graphite with 10 Packing braided end rings 11 Gland Steel ASTM A105 / 12 Gland Flange ASTM A216 Gr. WCB 13 Eye Bolt Cr. - Mo Steel 14 Eye Bolt Nut ASTM A194 Gr. 2H 15 Groove Pin Steel 16 Yoke Sleeve (Stem Nut) ASTM A439 Type D2 17 Grease Fitting Steel 18 Retainer Nut Steel / Ductile Iron / 19 Handwheel Malleable Iron 20 Handwheel Nut Nameplate SS 304 * HF - Hard-Faced with Stellite #6 or equivalent For other body / bonnet materials, refer page 5 Class 600 Approx.Wt. Fl.
25 48 53 78 135 158 234 355 495 750 958
butt-weld eNd
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Dimensions (in mm, unless specified) & Weights (in kg)

Valve Size
50 (2)
Class 150 A Fl.

178 191 203 229 254 267 292 330 356 381 406 432 457 508 610 610 711 711 813 864
Class 300 Approx.Wt. Fl.

21 32 35 53 75 87 139 210 302 410 520 690 900 1410 2060 3100 3350 3980 * * *
B/W
216 241 283 305 381 403 419 457 502 572 610 660 711 813 991 914 - - 1118 1118 -
B C
376 480 480 584 750 790 996 1205 1410 1539 1752 1956 2159 2565 3160 3429 3650 3734 4200 4990 6175 203 229 229 254 254 305 356 406 457 508 508 610 610 686 762 762 762 762 - - -
A Fl.
216 241 283 305 381 403 419 457 502 762 838 914 991
B/W
19 27 27 43 64 77 118 198 271 365 490 665 865
B/W
216 241 283 305 381 403 419 457 502 762 838 914 991 1143 - 1397 - - - - -
B C
399 505 505 604 850 850 1039 1265 1460 1590 1791 2126 2261 2654 -
A Fl.
292 - 356 432 - 559 660 787 838 889 991 1092 1194 1397 - - - - 2438 - -
B/W
23 34 41 55 105 111 186 284 400 620 850
B/W
292 - 356 432 - 559 660 787 838 889 991 1092 1194 1397 - - - - - - -
Approx.Wt. B C Fl. B/W

399 - 541 635 - 874 1044 1285 1476 1565 2062 2062 3048 3150 - - - - 4420 - - 203 - 254 305 - 457 457 508 610 610 762 762 762 762 - - - - - - - 42 67 119 - 252 418 652 1100 63 112 225 365 554 984 36
203 229 229 254 356 356 406 457 508 508 610 686 686 762 -
65 (21/2) 80 (3) 100 (4) 125 (5) 150 (6) 200 (8)
250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24) 700 (28) 750 (30) 850 (34) 900 (36) 1050 (42) 1200 (48)
1600 1465 1955 1760 2075 1840 2150 1960 3620 3180 - - - - - - - -
1310 1075 1640 1525 2460 2075 - 4750 - - - - - - - - - - - -
1375 1143 1750 -
2850 1397 2950 -
4267 1016 - 3975 - - - - - - - -
3000 1727 4500 6000 - - - -
1500 (60) 1143
Fl. - Flanged ; B/W - Butt-weld. * Depends on flange dimensions. Intermediate sizes 22, 26, 32, 38, 40, 44, 46 in Class 150 are also offered. Class 600 gate valves can also be given in pressure seal bonnet design, in sizes from 80mm (3) up to 300mm (12). For details of pressure seal bonnet arrangement, see page 18.
10
Gate Valves - ASME Classes 900 & 1500

Figure Numbers 193-8 & 1A3-8
Sl. No. Description Material 01 Body ASTM A216 Gr. WCB 02 Body Seat Ring ASTM A105 + HF* ASTM A216 Gr. WCB + 03 Wedge 13% Cr. Steel 04 Stem ASTM A182 Gr. F6a 05 Gasket RTJ Soft Iron 06 Bonnet ASTM A216 Gr. WCB 07 Stud ASTM A193 Gr. B7 08 Stud Nut ASTM A194 Gr. 2H 09 Back-seat Bush 13% Cr. Steel Graphite with 10 Packing braided end rings 11 Gland 13% Cr. Steel ASTM A105 / 12 Gland Flange ASTM A216 Gr. WCB 13 Eye Bolt 13% Cr. Steel 14 Eye Bolt Nut ASTM A194 Gr. 2H 15 Yoke Sleeve ASTM A439 Type D2 (Stem Nut) 16 Bearing Steel 17 Yoke Cap Ductile Iron 18 Screw Steel 19 Handwheel Steel / Ductile Iron / 20 Handwheel Nut Malleable Iron Nameplate SS 304 * HF - Hard-Faced with Stellite #6 or equivalent For other body / bonnet materials, refer page 5
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butt-weld eNd

Valve Size Class 900 Class 1500 A Fl. B/W B C Approx.Wt. Fl. B/W
A
Fl.
Approx.Wt. B C B/W Fl. B/W - -
50 (2) -
- - - 368 368 570 229 128 115
80 (3) 381 381 700 305 138 126 470 470 720 305 255 245 100 (4) 457 457 800 356 216 196 546 546 850 356 315 285 150 (6) 610 610 1100 508 426 375 705 705 1200 508 643 570 200 (8) 737 737 1500 508 723 625 832 832 1600 508 1258 1120 250 (10) 838 838 1800 762 1173 1040 991 991 1950 762 2008 1760 300 (12) 965 965 2000 762 1792 1610 1130 1130 2150 762 2963 2580 - 2000 762 2535 - - - - - - -
400 (16) 1130
Fl. - Flanged ; B/W - Butt-weld. Sizes 18, 20 and 24 are also offered.
11
Globe Valves - ASME Class 150, 300 & 600

Figure Numbers 413-8, 433-8 & 463-8
Sl. No. Description Material 01 Body ASTM A216 Gr. WCB 02 Body Seat Ring ASTM A182 Gr. F6a+HF ASTM A216 Gr. WCB + 03 Disc 13% Cr. Steel 04 Disc Washer 13% Cr. Steel 05 Stem ASTM A182 Gr. F6a 06 Disc Stem Nut 13% Cr. Steel 07 Gasket ASTM A308 08 Bonnet ASTM A216 Gr. WCB 09 Stud ASTM A193 Gr. B7 10 Stud Nut ASTM A194 Gr. 2H 11 Back-seat Bush 13% Cr. Steel Graphite with 12 Packing braided end rings 13 Gland 13% Cr. Steel ASTM A105 / 14 Gland Flange ASTM A216 Gr. WCB 15 Eye Bolt Cr. - Mo Steel 16 Eye Bolt Nut ASTM A194 Gr. 2H 17 Groove Pin Steel 18 Yoke Bush ASTM A439 Type D2 Steel / Ductile Iron / 19 Handwheel Malleable Iron 20 Washer Steel 21 Handwheel Nut ASTM A563 Gr. B Nameplate SS 304 * HF - Hard-Faced with Stellite #6 or equivalent For other body / bonnet materials, refer page 5
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butt-weld eNd

Valve Class 150 Approx.Wt. Fl. A B/W Fl. B/W Class 300 Approx.Wt. A B C Fl. B/W Fl. B/W Class 600 Approx.Wt. B C Fl. B/W A Size B C Fl. B/W 50 (2)
1
203 203 335 203 23 20 267 267 355 203 33 28 292 292 400 254 42 38 - 355 203 35 - 292 - 410 203 46 - - - - - - -
216 65 (2 /2)
242 242 421 254 41 38 317 317 457 254 58 50 356 356 560 356 75 60 80 (3) 292 292 477 254 66 62 356 356 556 356 97 84 432 432 593 406 136 116 100 (4) 406 406 575 356 118 110 445 445 668 457 186 164 559 559 837 610 245 195 150 (6) 495 495 680 457 207 195 559 559 830 610 329 296 661 661 947 610 546 466 200 (8) 623 623 895 356 335 320 623 623 1206 610 520 471 787 787 1285 762 756 656 250 (10) 1215 610 495 470 711 711 1160 762 705 634 838 838 1560 762 1086 896 300 (12) 699 699
Fl. - Flanged ; B/W - Butt-weld.
12
Globe Valves - ASME Class 900 & 1500

Sl. No. Description Material 01 Body ASTM A216 Gr. WCB 02 Body Seat Integral Stellite #6 or eq. ASTM A216 Gr. WCB + 03 Disc 13% Cr. Steel 04 Disc Washer 13% Cr. Steel 05 Stem ASTM A182 Gr. F6a 06 Disc Stem Nut 13% Cr. Steel 07 Gasket RTJ SS 316 08 Bonnet ASTM A216 Gr. WCB 09 Stud ASTM A193 Gr. B7 10 Stud Nut ASTM A194 Gr. 2H 11 Back-seat Bush 13% Cr. Steel 12 Spacer 13% Cr. Steel Graphite with 13 Packing braided end rings 14 Eye Bolt ASTM A193 Gr. B7 15 Eye Bolt Nut ASTM A194 Gr. 2H 16 Gland 13% Cr. Steel 17 Handwheel Steel / Ductile Iron / 18 Handwheel Nut Malleable Iron 19 Retainer Nut 20 Yoke Sleeve ASTM A439 Type D2 21 Bearing Steel Nameplate SS 304 * HF - Hard-Faced with Stellite #6 or equivalent For other body / bonnet materials, refer page 5
flaNged eNd

Valve Size Class 900 A Fl. B/W - B C - Approx.Wt. Fl. B/W Fl. A B/W Class 1500 B C Approx.Wt. Fl. B/W
50 (2)
- - - 368 368 590 305 110 85
80 (3) 381 381 700 305 138 120 470 470 720 305 255 195 100 (4) 457 467 800 356 216 180 546 546 850 356 315 265 150 (6) 610 610 1100 508 426 395 - - - - - Fl. - Flanged ; B/W - Butt-weld.
13
Swing Check Valves - ASME Class 150, 300 & 600

Figure Numbers 713-8, 733-8 & 763-8
Sl. No. Description Material 01 Body ASTM A216 Gr. WCB 02 Body Seat Ring ASTM A105 + HF* ASTM A216 Gr. WCB + 03 Disc 13% Cr. Steel 04 Hinge ASTM A216 Gr. WCB 05 Disc Washer 13% Cr. Steel 06 Disc Nut SS 304 07 Disc Nut Pin 13% Cr. Steel 08 Hinge Pin 13% Cr. Steel 09 Gasket ASTM A308 10 Cover ASTM A216 Gr. WCB 11 Stud ASTM A193 Gr. B7 12 Stud Nut ASTM A194 Gr. 2H Hinge Pin Cover ASTM A105 Hinge Pin Cover Bolt ASTM A193 Gr. B7 Nameplate SS 304 * HF - Hard-Faced with Stellite #6 or equivalent For other body / cover materials, refer page 5 flaNged eNd
cOveR fOR 3 valve (class 600)
cOveR & eYeBOlt aRRaNGeMeNt for 12 valve (class 150)
cOveR & eYeBOlt aRRaNGeMeNt for valves 14 & above (class 150), valves 10 & above (class 300) & valves 4 & above (class 600)
A
butt-weld eNd

Valve Size Class 150 A Fl. B/W B Approx.Wt. Fl. B/W Fl. A B/W Class 300 B Fl. A Fl. B/W B/W Class 600 B Approx.Wt. Fl. B/W Approx.Wt.
50 (2) 203 203 165 21 19 267 267 165 24 19 292 292 178 35 30
65 (21/2) 216 216 175 24 20 - - - - - - - - - - 80 (3) 241 241 181 34 30 317 317 190 45 36 356 356 203 55 46 100 (4) 292 292 213 49 42 356 356 229 70 56 432 432 229 92 70 150 (6) 356 356 273 88 79 444 444 279 151 129 559 559 365 204 161 200 (8) 495 495 335 168 154 533 533 343 242 210 661 661 442 323 260 250 (10) 622 622 406 280 260 622 622 368 333 284 787 787 450 550 455 300 (12) 698 698 483 413 382 711 711 412 450 378 838 838 590 790 680 350 (14) 788 788 515 509 466 839 839 559 659 556 - 400 (16) 864 864 455 580 524 864 864 636 873 747 - 450 (18) 978 978 500 635 583 978 978 562 1090 900 - 500 (20) 978 978 675 925 855 1016 1016 675 1360 1176 - 600 (24) 1295 1295 780 1500 1403 1346 1346 790 1850 1573 Fl. - Flanged ; B/W - Butt-weld. - - - - - - - - - - - - - - - - -
14
Swing Check Valves - ASME Class 900 & 1500

Sl. No. Description Material 01 Body ASTM A216 Gr. WCB 02 Body Seat Ring ASTM A105 + HF* ASTM A216 Gr. WCB + 03 Disc 13% Cr. Steel 04 Hinge ASTM A216 Gr. WCB 05 Hinge Pin 13% Cr. Steel 06 Disc Washer 13% Cr. Steel 07 Disc Nut SS 304 08 Disc Nut Pin SS 304 09 Gasket RTJ Soft Iron 10 Cover ASTM A216 Gr. WCB 11 Stud ASTM A193 Gr. B7 12 Stud Nut ASTM A194 Gr. 2H Nameplate SS 304 * HF - Hard-Faced with Stellite #6 or equivalent For other body / cover materials, refer page 5
flaNged eNd
butt-weld eNd

Class 900 Approx.Wt. Fl. B/W Fl. A B/W Class 1500 B Approx.Wt. Fl. B/W Valve A B Size Fl. B/W
50 (2) - - - - - 368 368 250 69 53
65 (21/2) - - - - - - - - - 80 (3) 381 381 250 88 70 470 470 285 118 89 100 (4) 457 457 280 162 131 546 546 340 177 134 150 (6) 610 610 350 336 275 705 705 400 566 467 200 (8) 737 737 420 673 569 832 832 465 892 728 250 (10) 838 838 510 938 789 991 991 570 1730 1447 300 (12) 965 965 610 1480 1280 1130 1130 680 2580 2157 Fl. - Flanged ; B/W - Butt-weld
15
L&T Valves to API 603
API 603 L&T Stainless Steel Gate Valves

Bolted Bonnet design
The API 603 family of L&T Stainless Steel Gate Valves is an economic alternative to API 600 Stainless Steel Gate Valves. They are available in flanged construction and in pressure ratings of ASME Class 150 and Class 300. Gate Valves are of flexible wedge,outside screw-andyoke and bolted-bonnet construction.
Body and Bonnet The body and bonnet are cast with uniform section and generous radius fillets to prevent stress concentration. The castings are precision-machined for high performance.
Flexible Wedge The valves feature a one-piece cast flexible wedge that minimises stress concentration. Wedge flexibility
ensures tight seating over a wide The gate valve body has a straight through port without recesses except at the seat area. This ensures minimum turbulence, erosion and resistance to flow. Long integral guide ribs in the body match with full-length guide slots in the wedge fo accurate alignment and guidance. range of differential pressures and temperatures. It also adjusts to slight misalignments caused by pipeline deflections and thermal deformation. The stem-to-wedge thrust is applied close to the wedge centre. This reduces lateral stem loading and provides for more accurate wedge movement.
Valve Size mm (in)
50 (2) 80 (3) 100 (4) 150 (6) 200 (8)
As a standard, API 603 Gate Valves are made of Stainless Steel ASTM A351 Grade CF8M. For accesories like gear operation and electrical actuators, suffix suitable abbreviations to the above ordering code such as: GO for Gear Operation LA for Locking Arrangement E for Electrical Actuator
Valve Type
3 Gate - API 603
ASME Pr. Class

1 Class 150 3 Class 300
End Connection
3 Flanged RF
Trim
10 Refer table on 12 Trim Materials 16
on page 9
250 (10) 300 (12)
16
Stainless Steel Gate Valves - ASME Class 150 & 300

Figure Numbers 313-10 & 333-10
Sl. No. Description Material 01 Body ASTM A351 Gr. CF8M 02 Wedge ASTM A351 Gr. CF8M 03 Stem ASTM A182 Gr. F316 Graphite with SS 316 insert 04 Gasket - Cl.150 Spirally-wound SS 304 Gasket - Cl.300 with graphite filler 05 Bonnet ASTM A351 Gr. CF8M 06 Stud ASTM A193 Gr. B8 Cl.2 07 Stud Nut ASTM A194 Gr. 8 08 Spacer SS 316 09 Packing Graphite with braided end rings 10 Eye Bolt SS 316 11 Eye Bolt Nut ASTM A194 Gr. 8 12 Gland SS 316 13 Gland Flange SS 316 14 Yoke Sleeve ASTM A439 Type D2 (Stem Nut) 15 Grease Fitting SS 304 16 Retainer Nut SS 304 ASTM A536 Gr. 60-40-18 / 17 Handwheel ASTM A602 Gr. M3210 18 Handwheel Nut SS 304 Nameplate SS 304 * HF - Hard-Faced with Stellite #6 or equivalent
L&T Valves to API 603

Valve Size A Class 150 B C Approx.Wt. 18 26 44 66 110 158 225 A Class 300 B C Approx.Wt. 24 45 67 121 184 295 416 216 400 204 283 505 229 305 630 254 403 860 356 419 1060 406 457 1280 457 502 1780 508
50 (2) 178 385 160
80 (3) 203 495 204 100 (4) 229 610 229 150 (6) 267 820 254 200 (8) 292 1025 305 250 (10) 330 1250 356 300 (12) 356 1655 406 Fl. - Flanged ; B/W - Butt-weld
17
L&T Valves to ASME B16.34
ASME B16.34 L&T Gate, Y-Globe & Swing Check Valves

Pressure Seal Bonnet design
The ASME B16.34 family of L&T Gate, Y-Globe and Swing Check Valves features a pressure seal bonnet design for high pressure services. These valves are extensively used in high pressure and high temperature steam, oil, gas, chemical and water applications in thermal power plants, fertiliser plants, petrochemical plants and refineries. The valves are available with butt-weld ends in pressure ratings of Classes 900, 1500 and 2500, and come in carbon steel and alloy steel construction. Gate valves also meet the requirements of API 600 Style A.
gate valves Parallel Slide Disc Mechanism This mechanism consists of two independent discs held by a disc carrier. An alloy steel spring between the discs provides the initial loading to keep the discs pressed against the body seats. The disc faces are parallel to each other and seal on parallel seat rings in the body. Sealing takes place by utilizing the line pressure to provide tight seal on the downstream seat. As the two discs are independent and parallel, opening / closing torques are significantly lower than comparable wedge disc designs, thereby minimizing the possibility of jamming at high temperatures or pressures. When the valve is operated, the discs are allowed to slide and rotate over the body seats. This helps wipe out foreign particles from the seat faces. Yoke Sleeve and Thrust Bearings The yoke sleeve is made of nodular Niresist Iron, supported by a set of bearings to reduce friction and the consequent torque required to operate the valves. Nodular Niresist Iron also withstands high temperatures. Weather seals, provided in the yoke sleeve, protect the bearing area against ingress of dirt and water.
body seat ring spring discs
disc carrier
Pressure Seal arrangement for body-bonnet joint This pressure seal body-bonnet joint utilizes the line pressure to create a tight body-bonnet seal. Sealing is achieved by compressing a high-purity graphite gasket between the bonnet and the body retainer ring. Preloaded fasteners provide an initial tight seal at low line pressures. At higher pressures, the line pressure pushes up the bonnet against the gasket, compressing it further and providing a much tighter seal.
Seat Rings Body seat rings are welded to the body to offer a leakproof design as they eliminate the leakage path betwen the seat ring and the body. This design is superior to screwed seats which can loosen up due to temperature fluctuations, corrosion or vibration and result in leakage.
bonnet high-purity graphite gasket
Trim Both the disc and the seat ring faces are hard-faced with Stellite #6 or equivalent. Stem and Gland Packing The valves feature a stem, made of 13% Cr. Steel ACME threaded, precision-machined and ground to a high finish to ensure a smooth operation. The high-purity graphite gland packings, used for stem sealing, provide capability to withstand high temperatures and pressures, and also to resist many chemicals. The smooth-finish stuffing box ensures longer life for the packings.
Back-seat The back-seat is in-situ hard-faced with Stellite #6 or equivalent.
Accessories L&T Valves can be supplied with accessories such as bypass arrangement, drain plugs, live-loading and mountings like extension spindles, floor stands and chain wheel. The valves can also be supplied with gear units and electrical actuators.
18
Y-globe valves By virtue of their Y-type configuration, L&T Y-Globe Valves have a relatively straight flow and a lower pressure drop compared to conventional globe valves. The valves are suitable for tight shutoff and throttling in high pressure and high temperature lines. Some of the unique features of L&T Y-Globe Valves are :
Pressure Seal Bonnet Low operating torque due to use of thrust bearings Non-rotating stem Integrally-stellited body seats Fully-guided disc with Stellite seating and guiding surface Impactor handwheel in sizes of 6 (150mm) and above
swing check valves L&T Swing Check Valves feature a pressure-seal body-cover joint and seal-welded seat rings. The seating surfaces are hard-faced with Stellite #6 or equivalent.
Swing-type Disc The disc is of swing-type design and is opened by line velocity and the resultant pressure. When the flow stops, the disc is closed by gravity. Seating load and the resultant tightness are dependent on the back pressure. As the disc is internally hinged, there is no opening in the body of the valve. This ensures high integrity. Installation L&T Swing Check Valves are used to prevent the reversal of flow in vertical, horizontal or inclined pipelines. These valves are to be used only for upward or horizontal flow. Pulsating flows, as obtained at the outlet of a reciprocating pump, would cause disc chatter and hence ought to be avoided. End Connection L&T Valves with butt-weld ends comply with ANSI B16.25 Fig. 2a or 3a, as applicable. For ANSI pipes, pipe schedule ought to be specified. For non-ANSI pipes, OD (or ID) and wall thickness ought to be furnished for end preparation.
Valve Size mm (in)
50 (2) 80 (3) 100 (4) 150 (6) 200 (8) 250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24)
Valve Type
3 Pressure Seal Bonnet / Cap
ASME Pr. Class

Gate Valve 81 Class 900 86 Class 1500 91 Class 2500 Globe Valve 61 Class 900 66 Class 1500 71 Class 2500 Check Valve 80 Class 900 85 Class 1500 90 Class 2500
End Connection
1/2 Butt-weld Flanged RF Flanged RTJ
Trim
U Hard-faced
Disc
P Gate Valve Parallel Slide Disc F Flexible Wedge TDCV Tilting Disc Check Valve
As a standard, L&T Valves are made in Carbon Steel to ASTM A216 Gr. WCB. For valves in other materials and for accesories like gear operation and electrical actuators, suffix suitable abbreviations to the above ordering code such as: GO for Gear Operation LA for Locking Arrangement WC6 for ASTM A217 Gr. WC6 ACT for Actuator WC9 for ASTM A217 Gr. WC9 BP for Bypass C12A for ASTM A217 Gr. C12A IBR for IBR-certified
19
Pr. Seal Bonnet Gate Valves - ASME Class 900, 1500 & 2500
Figure Numbers 3811/2UP, 3861/2UP & 3911/2UP
Sl. No. Description Material ASTM A216 ASTM A217 ASTM A217 01 Body Gr. WCB Gr. WC6 Gr. WC9 02 Body Seat Ring 03 Disc ASTM A216 ASTM A217 ASTM A217 Gr. WCB+HF* Gr. WC6+HF* Gr. WC9+HF* ASTM A216 ASTM A217 ASTM A217 Gr. WCB+HF* Gr. WC6+HF* Gr. WC9+HF*
ASTM A216 ASTM A217 ASTM A217 04 Bonnet Gr. WCB Gr. WC6 Gr. WC9 05 Stem 13% Cr. Steel 06 Yoke ASTM A216 Gr. WCB 07 Yoke Sleeve ASTM A439 Type D2 08 Packing Graphite with braided end rings 09 Spring Inconel X750 / Nimonic 90 10 Gasket Graphite 11 Stud ASTM A193 Gr. B7 12 Stud Nut ASTM A194 Gr. 2H 13 Gland Stud ASTM A193 Gr. B7 14 Gland Nut ASTM A194 Gr. 2H 15 Thrust Ball Bearing Steel 16 Handwheel Steel / Malleable Iron / SG Iron Nameplate SS 304 * HF - Hard-Faced with Stellite #6 or equivalent Class 900 and Class 1500 gate valves can also be offered in flexible wedge design for the full range. For details of flexible wedge arrangement, refer Page 6.

Valve Size Class 900 A B C Approx.Wt. 45 55 95 190 A Class 1500 B C Approx.Wt. 45 60 105 230 A Class 2500 B C Approx.Wt. 50 120 140 305
50 (2) 216 470 229
216 470 229 305 580 305 406 730 356 559 890 508
279 450 229 368 710 457 457 720 457 610 925 610
305 580 305 80 (3) 356 730 356 100 (4) 508 890 508 150 (6) 787 1540 762 250 (10) 914 1785 762 300 (12) 991 1825 762 350 (14) 1092 2050 762 400 (16) * * * 450 (18) * * * 500 (20) * * * 600 (24)
660 1040 686 350 711 1375 508 440 762 1370 762 685 200 (8) 710 1000 1145 * 864 1540 762 991 1720 762 1067 1730 762 1194 2100 762 850 1045 * * 914 1490 762 1041 1690 762 1118 1850 762 1245 2050 762 1270 1895 * * * *
* 1346 2150 762 * 1473 2500 762 * * * *
* 1397 2300 762 * * * * *
* Refer to L&T 2 valves are in flexible wedge design. Valves in sizes of 10 and above in Class 900 and, 8 and above in Classes 1500 and 2500 are supplied with gear unit.
20
Pr. Seal Bonnet Y-Globe Valves - ASME Class 1500

Figure No. 3661/2US
Sl. No. Description

Material ASTM A216 ASTM A217 ASTM A217 01 Body Gr. WCB+HF* Gr. WC6+HF* Gr. WC9+HF* ASTM A216 ASTM A217 ASTM A217 02 Bonnet Gr. WCB Gr. WC6 Gr. WC9 03 Disc SS 410 Hard-Faced with Stellite #6 or equiv. 04 Stem ASTM A479 Type 410 05 Packing Graphite with braided end rings 06 Yoke ASTM A216 Gr. WCB 07 Gasket Graphite 08 Stud ASTM A193 Gr. B7 09 Stud Nut ASTM A194 Gr. 2H Nameplate SS 304 * HF - Seat Hard-Faced with Stellite #6 or equivalent
B - OpeN (Max.)
Dimensions (in mm, unless specified)

Valve Size Approx.Wt. A B C ? ? ? ?
A
Class 1500**
80 (3) 470 650 508
546 875 508 100 (4) 705 1210 762 150 (6) 832 2000 762 200 (8)
** Refer to L&T for dimensions of 10 and 12 sizes and of Class 2500 valves.
Pr. Seal Cover Swing Check Valves - ASME Class 900, 1500 & 2500
Figure Nos. 3801/2U, 3851/2U & 3901/2U
Sl. No. Description Material 01 Body ASTM A216 ASTM A217 ASTM A217 02 Cover Gr. WCB Gr. WC6 Gr. WC9 03 Disc ASTM A216 ASTM A217 ASTM A217 04 Seat Ring Gr. WCB+HF* Gr. WC6+HF* Gr. WC9+HF* 05 Hinge Pin 13% Cr. Steel 06 Gasket Graphite 07 Stud ASTM A193 Gr. B7 08 Stud Nut ASTM A194 Gr. 2H Nameplate SS 304 * HF - Seat Hard-Faced with Stellite #6 or equivalent

Valve A - - - Class 900 B Approx.Wt. - - - - - - A Class 1500 B Approx.Wt. 35 45 62 A Class 2500 B Approx.Wt. 40 55 80 Size 50 (2)
216 240 305 275 406 275
279 240 368 240 457 300
80 (3) 100 (4)
- - 150 (6) - - 200 (8) - - 250 (10) 300 (12) - - 991 630 350 (14)
- 559 310 110 610 360 180 - 711 415 250 762 485 320 - 864 500 435 914 615 945 - 991 605 600 1041 665 1135 875 * * * * *
780 1067 630
- - 400 (16) - - 500 (20) * Refer to L&T
- 1194 750 - * *
* * * - - -
21
L&T Cryogenic Valves

22
L&T Cryogenic Gate & Globe Valves

Services that handle fluids at sub-zero temperatures present several technical challenges. L&Ts specially-adopted, extended-bonnet gate and globe valves provide the right solution for such low-temperature and cryogenic services. L&T offers a range of gate and globe valves (as well as check valves) for low temperature and cryogenic services, used in processing, storage and transportation of liquefied gases such as Ethylene, LPG, LNG, Hydrogen, Helium, Oxygen, Nitrogen and Argon. Low temperature services of up to -460C are covered by low-temperature carbon steels like LCB and LCC materials. Cryogenic services at -1960C are covered by stainless steel grades like CF8M and CF8. L&T Cryogenic Gate and Globe Valves are available in ASME Class 150, Class 300 and Class 600 ratings. Refer page 3 for detailed manufacturing programme.
Extended Bonnet Optional extended bonnet with vapour column length according to BS 6364 and / or customer specifications is furnished. The vapour column allows the stem packing to be functional by keeping it away from the cryogenic fluid. Testing and Standards L&T Cryogenic Valves are type-tested as per valve standards and specifications of leading oil companies as part of the design verification process.
Test facilities
L&T has Cryogenic test facilities for testing valves of temperatures as low as -1960 in sizes from 50mm (2) to 1500mm (60). This ranks one among the largest facilities worldwide.
Cryogenic Gate Valves - ASME Classes 150, 300 & 600

Parts List
Sl. No. Description 01 Body 02 Body Seat Ring 03 Wedge 04 Stem 05 Gasket 06 Bonnet 07 Stud 08 Stud Nut 09 Back Seat 10 Packing 11 Gland 12 Yoke Sleeve 13 Grease Fitting 14 Retainer Nut 15 Handwheel 16 Handwheel Nut Nameplate Materials of construction are selected, based on the service fluid, temperature and customer specifications.
L&T Cryogenic Valves
For dimensions of A and C, refer page 10 for corresponding tables under API 600 range of valves. Dimension B will be as per customer requirement.
Cryogenic Globe Valves - ASME Classes 150, 300 & 600

Parts List
Sl. No. Description 01 Body 02 Body Seat Ring 03 Disc 04 Disc washer 05 Stem 06 Disc Stem Nut 07 Gasket 08 Bonnet 09 Stud 10 Stud Nut 11 Back Seat 12 Packing 13 Gland 14 Handwheel 15 Handwheel 16 Yoke Bush Nameplate Materials of construction are selected, based on the service fluid, temperature and customer specifications.
For dimensions of A and C, refer page 12 for corresponding tables under API 600 range of valves. Dimension B will be as per customer requirement.
23
L&T Angle Globe Valves to BS 1873
Angle Globe Valves - ASME Class 150 & 300

L&T Cast Steel Angle Globe Valves are tight sealing, easy-to-operate regulation valves for liquid and gaseous fluids over a wide range of line pressures and temperatures. Angle Globe Valves operate in a manner similar to that of a globe valve. However, the 900 angle between the inlet and outlet pipes greatly reduces the pressure drop across the valve as compared to a conventional globe valve. These valves are used for flow control especially in systems where valve geometry or pressure drop is a concern.
Body and Bonnet The flow to the body outlet is streamlined by the smooth curvature of the inner surface which minimises the pressure drop across the flow path. The bonnet is fitted with a bonnet bush to guide the stem and provide for back seating when the valve is open and under pressure. Disc and Stem The disc provides a fine bearing on a taper seal for tight sealing over a wide range of differential pressures. As the seating between disc and body seat ring is a narrow line contact, tight sealing can be achieved even if any foreign particle gets stuck to the seating area. The disc and stem are held together by a disc nut with allowance for the disc to swivel. The disc has internal threads to receive the disc nut which retains the stem with the disc. A stem thrust plate is provided between the stem and the disc. Body Seat Ring A forged shoulder type body seat ring has threaded engagement with the body and a widetapered seating area. The body seat ring is tack welded to the body to prevent loosening. The seating surfaces are ground and lapped.
Test Pressures
Hydrostatic
Body Back Seat
Class 150 Class 300 bar psig bar psig

31 450 78 1125 315 315 56 56 815 815 22
Seat (Closure) 22
Materials of Construction
Sl. No.
Description
Material
ASTM A216 Gr. WCB ASTM A216 Gr. WCB ASTM A182 Gr. F6A/SS316/ AISI 410 AISI 410 / ASTM A 217 Gr. CA15 / ASTM A216 Gr. WCB with Stellite AISI 410 / ASTM A 217 Gr. CA15 / ASTM A182 Gr.F6a / ASTM A182 Gr. F6a + Stellite / ASTM A105 + Stellite ASTM A439 Type D2
C tacK weld A
01. Body 02. Bonnet
03. Stem 04. Disc 05. Seat Ring 06. Yoke Bush 08. 09. Handwheel Gasket
07. Stem Packing Graphite SG Iron or Malleable Iron or Steel SWG with Graphite filler only AISI 410 / 420 ASTM A193 Gr. B7 ASTM A194 Gr. 2H
B
10. Back Seat Bush 11. Studs 12. Stud Nuts
Dimensional Details (in mm, unless specified)

Valve Size
mm 50 80 100 150 200 250 300 inches 2 3 4 6 8 10 12
Class 150
A
Class 300
B C A B C
End Connection Offered with flanged and butt weld ends to the following standards : Flanged : ASME / ANSI B16.5 Raised Face (RF) Serrated spiral to 125 to 250 Ra (AARH) Butt Weld : ASME / ANSI B16.25 to suit the corresponding pipe schedule Standards Valve Design : BS 1873 Shell Wall thickness : BS 1873 Face to Face : ASME/ANSI B16.10 Pressure temperature Ratings : ASME/ANSI B16.34 Pressure testing : API 598
102 339.0 203.0 133 346.6 203.0 121 423.9 254.0 159 465.5 254.0 146 493.7 254.0 178 568.5 254.0 203 560.5 356.0 222 680.5 457.0 248 663.8 457.0 279 821.6 610.0 311 790.7 610.0 311 917.5 762.0 349 934.5 610.0 356 1200.2 762.0
Valves can also be offered with IBR Certification. * Gear-operated
24
L&T Special Valves

Live-loaded Valves
The stem packing system in a valve prevents leakage of line fluid to the atmosphere. The effectiveness of the sealing performance of the stem / gland packing depends on several factors such as dimensional tolerance and surface finish of the stem and packing chamber, packing material and its resilience, and packing pressure. In a conventional valve, packing consolidation takes place and the packing pressure gets reduced in service, resulting in the possibility of leakage. Tightening of the gland nut restores the packing pressure and arrests possible leakage. This adjustment restores the effectiveness of the packing sealing. In a live-loaded arrangement, the packing pressure or the load is maintained at a relatively constant level as the packing consolidates during service. Achieved by means of a set of Disc Springs or Belleville Springs that is installed between the gland flange and the gland stud, this creates additional elasticity in the gland loading system. The precompression load applied on the Disc Springs ensures that the load required for leak-tight sealing is exerted on the packing, even after relaxation or consolidation of packing. This continuous in-service self-adjustment results in superior stem sealing performance, particularly in services where pressure / temperature fluctuation or cycling is frequent.
L&T Special Valves
Soft-seated Valves
In applications that require positive shut-off such as in chemical and petrochemical services, the L&T Soft-seated Gate Valve is a suitable solution. PTFE seat inserts provide the necessary soft-seating to ensure positive shut-off. Salient features of these valves are :
PTFE seat inserts for positive shut-off Block-and-Bleed capability Dual seating (metallic and soft seats) Intrinsically fire-safe Bubble-tight performance
All API 600 L&T gate valves can be offered with the option of soft-seating for sizes up to 10 (250mm).
Low-emission Service Valves

To comply with the requirements for Clean Air Act, L&T Cast Steel Valves have undergone extensive in-house testing, using Compressed Natural Gas (CNG) at the full-rated pressure as a test medium, as well as Helium in accordance with ISA standards. Based on proven experience over the years, L&T has established appropriate design parameters and manufacturing methods to offer valves that meet stringent fugitive emission norms as per industry practices. Salient features of these valves are :
Gland Packing of high-purity, flexible graphite, sandwiched
between braided graphite end-rings with Inconel wire mesh reinforcement. On request, gland packing with conical / wedgeshaped configuration can also be offered. SS 316 insert. Valves of ASME Class 300 feature gaskets of spirally-wound stainless steel with graphite filler. In valves of ASME Class 600 and higher, metallic ring gaskets are offered.
Bonnet gasket in valves of ASME Class 150 is made of graphite-
The stem finish is 16-32 RMS, with a straightness of 0.001
- 0.005 over the length of the plain shank. Cylindricity is controlled as per L&T standards. straightness is controlled as per L&T standards.
The Stuffing Box surface finish is 180 RMS max., and its The diametrical clearances between the stem, gland and
the stuffing box are controlled to close tolerances to ensure compliance with emission norms.
Valves for special services

L&T offers a wide variety of valves for special applications that call for additional design features and special testing. Valves for Hydrogen service which are pressure tested with Helium
Valves for Dowtherm service Valves for sour gas services, conforming to NACE specifications of different Indian and overseas customers
and consultants
Valves for Chlorine service, having special trims like Monel or HastelloyC Valves for nuclear applications requiring designs to withstand seismic disturbances, quick operation and
special features to avoid external leakage to atmosphere
Bellow Seal Gate and Globe valves Y-type Stop Check Valves
25
Technical Information
Pressure-Temperature Ratings - ASME B16.34, 1996

Temp Temp. in 0F in 0C -20 to 100 -28.9 to 37.7 200 93.3 300 148.9 400 204.4 500 260.0 600 315.5 650 343.3 700 371.7 750 398.9 800 426.6 850 454.4 900 482.2 950 510.0 1000 537.8 1050 565.5 1100 593.3 1150 621.1 1200 648.9 ASTM A216 Gr. WCB** (Standard Class) #150 #300 #600 #900 #1500 #2500 #150 ASTM A217 Gr. WC6 (Standard Class) #300 #600 #900 #1500 #2500 * For weld-end valves only. Flanged-end ratings terminate at 10000F. ** Not recommended for prolonged use above 8000F (4250C). * For weld-end valves only. Flanged-end ratings terminate at 10000F. Not to be used over 6500F. * For weld-end valves only. Flanged-end ratings terminate at 10000F. Working Pressure in psig
285 740 1480 2220 3705 6170 290 750 1500 2250 3750 6250 260 675 1350 2025 3375 5625 260 750 1500 2250 3750 6250 230 655 1315 1970 3280 5470 230 720 1445 2165 3610 6015 200 635 1270 1900 3170 5280 200 695 1385 2080 3465 5775 170 600 1200 1795 2995 4990 170 665 1330 1995 3325 5540 140 550 1095 1640 2735 4560 140 605 1210 1815 3025 5040 125 535 1075 1610 2685 4475 125 590 1175 1765 2940 4905 110 535 1065 1600 2665 4440 110 570 1135 1705 2840 4730 95 505 1010 1510 2520 4200 95 530 1065 1595 2660 4430 80 410 825 1235 2060 3430 80 510 1015 1525 2540 4230 65 270 535 805 1340 2230 65 485 975 1460 2435 4060 50 170 345 515 880 1430 50 450 900 1350 2245 3745 35 105 205 310 515 860 35 320 640 955 1595 2655 20 50 105 155 260 430 20 215 430 650 1080 1800 - - - - - - *20 145 290 430 720 1200 - - - - - - *20 95 190 290 480 800 - - - - - - *20 60 125 185 310 515 - - - - - - *15 40 75 115 190 315 Working Pressure in psig
Temp Temp. in 0F in 0C -28.9 to 37.7 -20 to 100 93.3 200 148.9 300 204.4 400 260.0 500 315.5 600 343.3 650 371.7 700 398.9 750 426.6 800 454.4 850 482.2 900 510.0 950 537.8 1000 565.5 1050 593.3 1100 621.1 1150 648.9 1200
ASTM A216 Gr. WC9 (Standard Class) #150 #300 #600 #900 #1500 #2500 #150
ASTM A216 Gr. C5 (Standard Class) #300 #600 #900 #1500 #2500
290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250 260 750 1500 2250 3750 6250 260 745 1490 2235 3725 6205 230 730 1455 2185 3640 6070 230 715 1430 2150 3580 5965 200 705 1410 2115 3530 5880 200 705 1410 2115 3530 5880 170 665 1330 1995 3325 5540 170 665 1330 1995 3325 5540 140 605 1210 1815 3025 5040 140 605 1210 1815 3025 5040 125 590 1175 1765 2940 4905 125 590 1175 1765 2940 4905 110 570 1135 1705 2840 4730 110 570 1135 1705 2840 4730 95 530 1065 1595 2660 4430 95 530 1055 1585 2640 4400 80 510 1015 1525 2540 4230 80 510 1015 1525 2540 4230 65 485 975 1460 2435 4060 65 485 965 1450 2415 4030 50 450 900 1350 2245 3745 50 370 740 1110 1850 3085 35 375 755 1130 1885 3145 35 275 550 825 1370 2285 20 260 520 780 1305 2170 20 200 400 595 995 1665 *20 175 350 525 875 1455 *20 145 290 430 720 1200 *20 110 220 330 550 915 *20 100 200 300 495 830 *20 70 135 205 345 570 *20 60 125 185 310 515 *20 40 80 125 205 345 *20 35 70 105 170 285 Working Pressure in psig
Temp Temp. in 0F in 0C -28.9 to 37.7 -20 to 100 93.3 200 148.9 300 204.4 400 260.0 500 315.5 600 343.3 650 371.7 700 398.9 750 426.6 800 454.4 850 482.2 900 510.0 950 537.8 1000
ASTM A352 Gr. LCB (Standard Class) #150 #300 #600 #900 #1500 #2500 #150
ASTM A352 Gr. LCC (Standard Class) #300 #600 #900 #1500 #2500
265 695 1390 2085 3470 5785 290 750 1500 2250 3750 6250 250 655 1315 1970 3280 5470 260 750 1500 2250 3750 6250 230 640 1275 1915 3190 5315 230 730 1455 2185 3640 6070 200 620 1235 1850 3085 5145 200 705 1410 2115 3530 5880 170 585 1165 1745 2910 4850 170 665 1330 1995 3325 5540 140 535 1065 1600 2665 4440 140 605 1210 1815 3025 5040 125 525 1045 1570 2615 4355 125 590 1175 1765 2940 4905 110 520 1035 1555 2590 4320 110 570 1135 1705 2840 4730 95 475 945 1420 2365 3945 95 505 1010 1510 2520 4200 80 390 780 1175 1955 3260 80 410 825 1235 2060 3430 65 270 535 805 1340 2230 65 270 535 805 1340 2230 50 170 345 515 860 1430 50 170 345 515 860 1430 35 105 205 310 515 860 35 105 205 310 515 860 20 50 105 155 260 430 20 50 105 155 260 430 Working Pressure in psig
Temp Temp. in 0F in 0C -28.9 to 37.7 -20 to 100 93.3 200 148.9 300 204.4 400 260.0 500 315.5 600 343.3 650 371.7 700 398.9 750 426.6 800 454.4 850 482.2 900 510.0 950 537.8 1000 565.5 1050 593.3 1100 621.1 1150 648.9 1200 676.7 1250 704.4 1300 732.2 1350 780.0 1400 787.8 1450 815.6 1500
ASTM A351 Gr. CF8 (Standard Class) #150 #300 #600 #900 #1500 #2500 #150
ASTM A351 Gr. CF8M (Standard Class) #300 #600 #900 #1500 #2500
275 720 1440 2160 3600 6000 275 720 1440 2160 3600 6000 230 600 1200 1800 3000 5000 235 620 1240 1860 3095 5160 205 540 1080 1620 2700 4500 215 560 1120 1680 2795 4660 180 495 995 1490 2485 4140 195 515 1025 1540 2570 4280 170 465 930 1395 2330 3880 170 480 955 1435 2390 3980 140 435 875 1310 2185 3640 140 450 900 1355 2255 3760 125 430 860 1290 2150 3580 125 445 890 1330 2220 3700 110 425 850 1275 2125 3540 110 430 870 1305 2170 3620 95 415 830 1245 2075 3460 95 425 855 1280 2135 3560 80 405 805 1210 2015 3360 80 420 845 1265 2110 3520 65 395 790 1190 1980 3300 65 420 835 1255 2090 3480 50 390 780 1165 1945 3240 50 415 830 1245 2075 3460 35 380 765 1145 1910 3180 35 385 775 1160 1930 3220 20 320 640 965 1605 2675 20 350 700 1050 1750 2915 *20 - 615 925 1545 2570 *20 345 685 1030 1720 2865 *20 255 515 770 1285 2145 *20 305 610 915 1525 2545 *20 200 400 595 995 1655 *20 235 475 710 1185 1970 *20 155 310 465 770 1285 *20 185 370 555 925 1545 *20 115 225 340 565 945 *20 145 295 440 735 1230 *20 85 170 255 430 715 *20 115 235 350 585 970 *20 60 125 185 310 515 *20 95 190 290 480 800 *20 50 95 145 240 400 *20 75 150 225 380 630 *15 35 70 105 170 285 *20 60 115 175 290 485 *10 25 55 80 135 230 *20 40 85 125 205 345
26
Pressure-Temperature Ratings - ASME B16.34, 1996

Working Pressure in psig Temp in 0F Temp. in 0C ASTM A217 Gr. C12 (Standard Class) #150 #300 #600 #900 #1500 #2500
Temp Temp. in 0F in 0C -28.9 to 37.7 -20 to 100 93.3 200 148.9 300 204.4 400 260.0 500 315.5 600 343.3 650 371.7 700 398.9 750 426.6 800 454.4 850 482.2 900 510.0 950 537.8 1000 565.5 1050 593.3 1100 621.1 1150 648.9 1200
ASTM A216 Gr. WCB** (Special Class) #150 #300 #600 #900 #1500 #2500 #150
ASTM A217 Gr. WC6 (Special Class) #300 #600 #900 #1500 #2500
290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250 275 715 1425 2140 3565 5940 290 750 1500 2250 3750 6250 270 700 1400 2100 3495 5825 290 750 1500 2250 3750 6250 265 695 1390 2080 3470 5780 280 735 1465 2200 3665 6110 240 630 1260 1890 3150 5250 280 730 1460 2185 3645 6070 200 515 1030 1545 2570 4285 275 720 1440 2160 3600 6000 130 335 670 1005 1670 2785 260 680 1355 2030 3385 5645 85 215 430 645 1070 1785 225 585 1175 1760 2935 4895 50 130 260 385 645 1070 155 400 795 1195 1995 3320 25 65 130 195 320 535 105 270 540 810 1350 2250 - - - - - - 70 180 360 540 900 1500 - - - - - - 45 120 240 360 600 1000 - - - - - - 30 75 155 230 385 645 - - - - - - 20 45 95 140 235 395
Working Pressure in psig Temp Temp. in 0F in 0C -28.9 to 37.7 -20 to 100 93.3 200 148.9 300 204.4 400 260.0 500 315.5 600 343.3 650 371.7 700 398.9 750 426.6 800 454.4 850 482.2 900 510.0 950 537.8 1000 565.5 1050 593.3 1100 621.1 1150 648.9 1200 ASTM A217 Gr. WC9 (Special Class) #150 #300 #600 #900 #1500 #2500 #150 ASTM A352 Gr. LCB@ (Special Class) #300 #600 #900 #1500 #2500
* For weld-end valves only. Flanged-end ratings terminate at 10000F. @ Not to be used over 6500F.
290 750 1500 2250 3750 6250 265 695 1390 2085 3470 5785 290 750 1500 2250 3750 6250 265 695 1390 2085 3470 5785 285 740 1485 2225 3705 6180 265 695 1390 2085 3470 5785 280 725 1450 2175 3620 6035 265 695 1390 2085 3470 5785 275 720 1440 2160 3600 6000 265 695 1390 2085 3470 5785 275 720 1440 2160 3600 6000 265 695 1390 2085 3470 5780 275 715 1430 2145 3580 5965 260 680 1360 2040 3400 5670 275 710 1425 2135 3555 5930 255 665 1185 1775 2960 4930 265 690 1380 2070 3450 5750 190 490 980 1465 2445 4070 260 675 1345 2020 3365 5605 130 335 670 1005 1670 2785 245 645 1285 1930 3215 5355 85 215 430 645 1070 1785 230 600 1200 1800 3000 5000 50 130 260 385 645 1070 180 470 945 1415 2355 3930 25 65 130 195 320 535 125 325 650 975 1630 2715 - - - - - 85 220 435 655 1095 1820 - - - - - 55 135 275 410 685 1145 - - - - - 35 85 170 255 430 715 - - - - - 25 50 105 155 255 430 - - - - - -
* For weld-end valves only. Flanged-end ratings terminate at 10000F. ** Not recommended for prolonged use above 8000F (4250C).
Working Pressure in psig
* For weld-end valves only. Flanged-end ratings terminate at 10000F.
-28.9 to 37.7 -20 to 100 93.3 200 148.9 300 204.4 400 260.0 500 315.5 600 343.3 650 371.7 700 398.9 750 426.6 800 454.4 850 482.2 900 510.0 950 537.8 1000 565.5 1050 593.3 1100 621.1 1150 648.9 1200
290 750 1500 2250 3750 6250 260 750 1500 2250 3750 6250 230 730 1455 2185 3640 6070 200 705 1410 2115 3530 5880 170 665 1330 1995 3325 5540 140 605 1210 1815 3025 5040 125 590 1175 1765 2940 4905 110 570 1135 1705 2840 4730 95 530 1065 1595 2660 4430 80 510 1015 1525 2540 4230 65 485 975 1460 2435 4060 50 450 900 1350 2245 3745 35 375 755 1130 1885 3145 20 255 505 760 1270 2115 *20 170 345 515 855 1430 *20 115 225 340 565 945 *20 75 150 225 375 630 *20 50 105 155 255 430
27
End Flange Dimensions - ASME 16.5, 1996

ASME Class 150 Raised Face (in mm) Valve Size A B C 152 178 190 229 254 279 343 406 483 533 597 635 698 813 120 139 152 190 216 241 298 362 432 476 539 578 635 749 92 105 127 157 186 216 270 324 381 413 470 533 584 692 D* 19.1 (15.9) 22.3 (17.5) 23.9 (19.1) 23.9 23.9 25.4 28.6 30.2 31.8 35.0 36.6 39.7 42.9 47.7 E 19 19 19 19 22 22 22 25 25 29 29 32 32 35 Bolt No. 4 4 4 8 8 8 8 12 12 12 16 16 20 20 ASME Class 300 Raised Face (in mm) A B C Dia
5 5
E D C B A
D*
Bolt No. Dia
Flange - Raised Face

c p
50 (2) 65 (21/2) 80 (3) 100 (4) 125 (5) 150 (6) 200 (8) 250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24)
5 /8 165 127 92 22.3 19 8 /8 3 /8 190 149 105 25.4 22 8 /4 5 3 /8 210 168 127 28.6 22 8 /4 5 3 /8 254 200 157 31.8 22 8 /4 3 3 /4 279 235 186 35.0 22 8 /4 3 3 /4 318 270 216 36.6 22 12 /4 3 7 /4 381 330 270 41.3 25 12 /8 7 /8 444 387 324 47.7 29 16 1 7 /8 521 451 381 50.8 32 16 11/8 1 584 514 413 54.0 32 20 11/8 1 648 571 470 57.2 35 20 11/4 11/8 711 628 533 60.4 35 24 11/4 11/8 775 686 584 63.5 35 24 11/4 11/4 914 813 692 69.9 41 24 11/2
E D
See Detail X
230 E
* Inclusive of raised face 1.6mm (0.06) each. Dimensions within brackets are for integral flanges Flange - Ring Type
Large-sized End Flange Dimensions as per ASME 16.47, 1996 Series A (MSS SP 44) t
Valve Size Size ASME Class A B C D* E 35 35 41 41 41 41 48 Bolt No. Dia 28 28 32 32 36 44 28 13/8 13/8 11/2 11/2 11/2 11/2 13/4
Large-sized End Flange Dimensions as per ASME 16.47, 1996 Series B (API 605) olt
Valve Size Size ASME Class A B C D* E 22 22 25 25 28 28 41 Bolt No. Dia 40 44 40 44 48 44 36
3 /4 3/4 7/8 7 /8 1 11/8 13/8
700 (28) 927 864 800 71 984 914 857 75 Cl. 150 750 (30) 850 (34) 1111 1029 965 83 900 (36) 1168 1086 1022 90 1050 (42) 1346 1257 1194 97 1200 (48) 1511 1422 1359 108 Cl. 300 750 (30) 1092 997 857 95 * Inclusive of raised face 1.6mm (0.06) each.
700 (28) 837 795 762 48 887 846 813 51 Cl. 150 750 (30) 850 (34) 1005 957 921 57 900 (36) 1057 1010 972 59 1050 (42) 1226 1171 1130 68 1200 (48) 1392 1335 1289 75 Cl. 300 750 (30) 991 921 845 94 * Inclusive of raised face 1.6mm (0.06) each.
Valve Size
ASME Class 600 Raised Face (in mm) A B C D E 19 22 22 25 29 29 32 35 35 38 41 45 45 51
Bolt No. Dia
ASME Class 600 Ring Type (in mm) A B C D Grv. No. Pitch Depth Size - P E Valve 50 (2) 165 127 108 25.4 R23 190 149 127 28.6 R26 65 (21/2) 80 (3) 210 168 146 31.8 R31 100 (4) 273 216 171 38.1 R37 125 (5) 330 266 209 44.5 R41 150 (6) 356 292 241 47.7 R45 200 (8) 419 349 302 55.6 R49 250 (10) 508 432 356 63.5 R53 300 (12) 559 489 413 66.7 R57 350 (14) 603 527 457 69.9 R61 400(16) 686 603 508 76.2 R65 450 (18) 743 654 575 82.6 R69 500 (20) 813 724 635 88.9 R73 600 (24) 940 838 749 101.6 R77 Height of raised face is 6.4 mm (0.25) each. Grv. - Groove 83 100 124 150 181 211 270 324 381 419 470 533 584 692 8.0 8.0 8.0 8.4 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 9.5 11.1
Width Bottom F Rad. R 12.0 12.0 12.0 8.7 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 13.5 16.6 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 1.52 1.52
50 (2) 165 127 92 25.4 65 (21/2) 190 149 105 28.6 80 (3) 210 168 127 31.8 100 (4) 273 216 157 38.1 125 (5) 330 266 186 44.5 150 (6) 356 292 216 47.7 200 (8) 419 349 270 55.6 250 (10) 508 432 324 63.5 300 (12) 559 489 381 66.7 350 (14) 603 527 413 69.9 400 (16) 686 603 470 76.2 450 (18) 743 654 533 82.6 500 (20) 813 724 584 88.9 600 (24) 940 838 692 102.0 Height of raised face is 6.4 mm (0.25) each.
5 /8 8 3 /4 8 3 /4 8 7 /8 8 1 8 1 12 1 1 /8 12 1 1 /4 16 11/4 20 3 /8 1 20 11/2 20 15/8 20 15/8 24 17/8 24
ASME Class 900 Raised Face (in mm) Valve Size A B C 216 244 241 292 349 381 470 546 610 165 191 191 235 279 318 394 470 533 92 105 127 157 186 216 270 324 381 D 38.1 41.1 38.1 44.5 50.8 55.6 63.5 69.9 79.2 E 25.4 28.4 25.4 31.8 35.1 31.8 38.1 38.1 38.1 Bolt No. 8 8 8 8 8 12 12 16 20 Dia /8 1 7 /8 1 1 /8 11/4 11/8 13/8 13/8 13/8
7
ASME Class 900 Ring Type (in mm) Pitch Depth A B C D Grv. No. Size - P E Valve 50 (2) 65 (21/2) 80 (3) 100 (4) 125 (5) 150 (6) 200 (8) 250 (10) 300 (12) 216 244 241 292 349 381 470 546 610 185 191 191 235 279 318 394 470 533 124 137 146 171 209 241 308 362 419 38.1 41.1 38.1 44.5 50.8 55.8 63.5 69.9 79.2 R24 R27 R31 R37 R41 R45 R49 R53 R57 95 108 124 149 181 211 270 324 381 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0
Width Bottom F Rad. R 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76
50 (2) 65 (21/2) 80 (3) 100 (4) 125 (5) 150 (6) 200 (8) 250 (10) 300 (12)
Height of raised face is 6.4 mm (0.25) each. ASME Class 1500 Raised Face (in mm) A B C 216 244 267 311 375 394 483 584 673 165 191 203 241 292 318 394 483 572 92 105 127 157 186 216 270 324 381 D 38.1 41.1 47.8 53.8 73.2 82.6 91.9 108.0 124.0 E 25.4 28.4 31.8 35.1 41.1 38.1 44.5 50.8 53.8
Height of raised face is 6.4 mm (0.25) each. Grv. - Groove ASME Class 1500 Ring Type (in mm) Pitch Depth A B C D Grv. No. Size - P E Valve 50 (2) 65 (21/2) 80 (3) 100 (4) 125 (5) 150 (6) 200 (8) 250 (10) 300 (12) 216 244 241 292 349 381 470 546 610 185 191 191 235 279 318 394 470 533 124 137 146 171 209 241 308 362 419 38.1 41.1 38.1 44.5 50.8 55.8 63.5 69.9 79.2 R24 R27 R31 R37 R41 R45 R49 R53 R57 95 108 124 149 181 211 270 324 381 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0
Valve Size
Bolt No. 8 8 8 8 8 12 12 12 16 Dia /8 1 1 /8 1 1 /4 11/2 13/8 15/8 17/8 2

7 1
Width Bottom F Rad. R 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76 0.76
50 (2) 65 (21/2) 80 (3) 100 (4) 125 (5) 150 (6) 200 (8) 250 (10) 300 (12)
Height of raised face is 6.4 mm (0.25) each.
Height of raised face is 6.4 mm (0.25) each. Grv. - Groove
28
Butt-weld End Details & Dimensions - ASME B16.25, 1997

Welding end detail for joint without backing ring Intended for use on 22mm (0.88) and thinner nominal wall thickness. Intended for use on wall thickness greater than 22mm (0.88).
Note : Internal surface may be reformed or machined for dimensions B at root face. Contour within the envelope is manufacturers option, unless otherwise specifically ordered for.
Nominal Pipe Size 65 (21/2) 80 (3) 100 (4) 125 (5) 150 (6) 200 (8) 250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24) A 75 91 117 144 172 223 278 329 362 413 464 516 619 B STD - - - - - - - 305 337 387 438 489 591 XS - - - - - - - 298 330 - 432 483 584 30 - - - - - - - - - - - - 581 40 63 78 102 128 154 203 255 303 333 381 429 478 575 60 - - - - - 198 247 295 325 373 419 467 560 80 59 74 97 122 148 194 242 289 318 364 410 456 548 100 - - - - - 189 237 281 308 354 398 443 532 120 - - 92 116 140 183 230 273 300 344 387 432 518 140 - - - - - 178 222 267 292 333 378 419 505 160 54 67 87 110 132 173 216 257 284 325 367 408 491 XXS 45 58 80 103 124 175 - - -
Cast Steel - Material Characteristics

ASTM Designation Element

Carbon Steel
A216 Gr. WCB A352 Gr. LCC A217 Gr. WC6
Alloy Steel
A217 Gr. WC9 A217 Gr. C5
Stainless Steel
A351 Gr. CF8 A351 Gr. CF8M
Carbon
$0.30 1.00
0.25 1.20
0.05 - 0.20 0.50 - 0.80
0.05 - 0.18 0.50 - 0.70
0.20 0.40 - 0.70
0.08 1.50
0.08 1.50
Manganese Sulphur Silicon Copper Nickel Chromium Molybdenum Tungsten
Phosphorus 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.045 0.045 0.045 0.045 0.05 0.04 0.04 0.60 0.60 0.60 0.60 0.75 2.00 2.00 *0.30 *0.50 *0.50 *0.20 - 0.30 *0.50 *0.50 *0.20 - *0.30 *0.50 1.00 - 1.50 0.45 - 0.65 *0.10 *0.50 *0.50 2.00 - 2.75 0.90 - 1.20 *0.30
$
*0.50 *0.50 0.45 - 0.65 *0.10
6.00 - 11.00 9.00 - 12.00 0.50 - 2.00 - 3.00 -
4.00 - 6.50 18.00 - 21.00 18.00 - 21.00
Vanadium *0.30 *0.30 *0.30 - - - * Total content of thee residual materials shall not exceed1%. L&T material standard is 0.25 max. Values indicated are all maximum, except when a range is specified.
Common Items - Material Characteristics

Material

Element Carbon
Manganese Phosphorus Sulphur Silicon Chromium Molybdenum Nickel
ASTM A194 Gr. B7
ASTM A320 Gr. L7
ASTM A194 Gr. 2H
ASTM A194 Gr. 7
Hardfacing Stellite #6
ASTM A182 Gr. F6a
ASTM A276 Type 316
0.37 - 0.49 0.65 - 1.10 0.35 0.04 0.15 - 0.35 0.75 - 1.20 0.15 - 0.25 - -
0.38 - 0.48 0.75 - 1.00 0.035 0.04 0.15 - 0.35 0.80 - 1.10 0.15 - 0.25 - -
0.40 min 1.00 0.04 0.05 0.40 - - - -
0.37 - 0.49 0.65 - 1.10 0.04 0.04 0.15 - 0.35 0.75 - 1.20 0.15 - 0.25 - -
0.90 - 1.40 1.00 - - 2.00 26.0 - 32.0 1.00 3.00 3.0 - 6.0
0.150 1.000 0.040 0.030 1.000 11.5 - 13.5 - 0.500 -
0.150 2.000 0.045 0.030 1.000 16.0 - 18.0 2.0 - 3.0 10.0 - 14.0 -
Cobalt Tungsten Iron
- - - - balance - - - - - 3.00 - -
Nitrogen - - - - - - -
29
L&T Valve Accessories
L&T Valve Accessories

Gear operators
L&T gate and globe valves are supplied with fully-enclosed bevel gear operators as a standard for sizes and class ratings as shown in the table below. Gear operators are available as an option in other sizes too.
chain wheels
Chain wheels are used for the valves located too far above the floor for convenient handwheel operation. Chain wheels are available for all types of L&T Cast Steel Valves and can be substituted in place of or used along with the existing handwheel. L&T chain wheels are equipped with guards or guides, not only to keep the chain from slipping off the wheel but also to hold the chain in close contact with a large portion of the circumference of the handwheel or the gear wheel.
Valve ASME
API 600
Optional
ASME B16.34
Standard Optional
Type Class Standard
150 24 & above 14 - 20 - 300 20 & above 14 - 18 - 600 16 & above 8 -14 - 900 8 & above - 10 & above 6 & 8 1500 6 & above - 10 & above 6 & 8 2500 - - 8 & above 6 150 10 & above - - 300 10 & above - - 600 6 & above - - 900 - - - 1500 - - - -
Globe
Gate
lantern ring
As mentioned earlier in page 7, a lantern ring is used to provide further integrity to the gland packing area in gate and globe valves, to prevent escape of service fluid to the atmosphere. This finds application in stringent environmental conditions or in the case of potentially harmful service fluids. The lantern ring is provided between two sets of packing rings, with a leakoff plug that gives the option of removal of leakage, if any, from the lower packing rings. Alternatively, a sealing fluid can be introduced through the plug to prevent incidental leakage through the lower packing rings. Lantern rings serve a useful purpose. But, since they are a possible source of shaft scoring, it is advisable to restrict their usage to essential applications.
Electrical Actuators
Electrical Actuators may be used with L&T valves in all sizes and class ratings. The actuators can be operated in practically any position or location, and have a provision for manual operation. The actuators come in weatherproof enclosure as a standard, and in explosion-proof and such other special enclosures too. For correct selection of actuator, please specify details of line pressure, differential pressure when closed, power supply requirements and actuator accessories.
bypass arrangement
A bypass arrangement serves two purposes - first, in steam services, to warm up the line before opening the main valve, and secondly, in steam and other lines, to balance the pressure on both sides of the main valve wedge or disc to bring down the valve opening torque. As an option, almost all L&T valves can be furnished with bypass arrangement. The bypass consists of a single Outside Screw & Yoke globe valve with a pressure/ temperature rating and corrosion resistance equal to or exceeding that of the main valve. Size Chart Main valve Bypass valve 2to 4
1
position indicators
Valves can be provided with position indicators as a visible means to indicate the open and closed positions. Typically, for gate valves, the indicator is in the form of a pointer travelling along a fixed scale.
5to 8
3
10 or higher 1
/2
/4
locking devices
The bypass valve is attached to the side of the main valve with the stems of both the valves in parallel and pointing upward. Where service conditions warrant larger-than-standard bypasses, it is recommended that the installation of the bypasses be around the main valve. Locking devices are used to secure a handwheel in a fixed position, to prevent accidental or unauthorized operation of a valve. The locking arrangement typically allows the use of chain and padlock to secure the valve.
30
Larsen & Toubro Limited, Valves Mount - Poonamallee Road, Manapakkam, Chennai 600 089, INDIA. Tel. : + 91 44 22498201. Fax: +91 44 22492794. valves@Larsentoubro.com; www.Lntvalves.com
Publication Number: C2024-1/09.07 As we continuously endeavour to improve our products, the data given herein is subject to change. Please refer www.lntvalves.com for the latest catalogue.

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End ASME 2 21/2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 34 36 42 48 60 Conn. Class

L&T Manufacturing Programme

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desig N api aSMe B16.34 603

Common Test / Inspection methods

Test Pressures for standard Carbon Steel Valves

Pneumatic low pressure closure test pressure in kg/cm2 (psig)

2500 652 (9275) 477 (6790) 477 (6790)

Body / Bonnet Materials

Low-temperature Steel Austenitic Stainless Steel

L&T Valves to API 600 / BS 1873 / BS 1868