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SONATRACH – Downstream Activities Refining Division Oil Refineries upgrading Program For the production of clean

SONATRACH Downstream Activities

Refining Division

Oil Refineries upgrading Program For the production of clean fuels In Algeria

OPAEP Symposium Bahrain Oct 25th to 27th - 2010

CONTENTS

CONTENTS 1. Crude refining activity in Algeria  Existing facilities for each refinery.  Present scheme
CONTENTS 1. Crude refining activity in Algeria  Existing facilities for each refinery.  Present scheme

1.

Crude refining activity in Algeria

Existing facilities for each refinery.

Present scheme for production of gasoline and Diesel

2.

Present status of motor fuels in Algeria

3.

Rehabilitation and adaptation program

Principles and objectives .

History of actions .

Program for each refinery.

Future Lay outs.

4.

Present status for each project

5.

Other projects to be implemented

1- Crude Refining Activity In Algeria OAPEC Symposium - Bahrain - Oct 25 TH to
1- Crude Refining Activity In Algeria OAPEC Symposium - Bahrain - Oct 25 TH to

1- Crude Refining Activity

In Algeria

Skikda Arzew 15 MMT 2,7 MMT 1980 1964 2,5 MMT 1973 et 1984 Hassi Messaoud
Skikda
Arzew
15 MMT
2,7 MMT
1980
1964
2,5 MMT
1973 et 1984
Hassi Messaoud
1,2 MMT
1979
In Aménas
0,3 MMT
1980
Hassi Messaoud 1,2 MMT 1979 In Aménas 0,3 MMT 1980 Motor Lub-oil Bitumen Aromatics fuels OAPEC

Motor

Motor Lub-oil Bitumen Aromatics

Lub-oil

Motor Lub-oil Bitumen Aromatics

Bitumen

Motor Lub-oil Bitumen Aromatics

Aromatics

fuels

Existing Refineries

Existing Refineries Algiers Refinery Location : 10 Km South of Algiers (on 200 Ha) Final Products
Existing Refineries Algiers Refinery Location : 10 Km South of Algiers (on 200 Ha) Final Products

Algiers Refinery

Location: 10 Km South of Algiers (on 200 Ha)

Final Products:

Shipment:

Motor Fuels and LPG (For Local Market) Naphtha et fuel oil (For Export)

trucks (LPG)

pipelines

sea vessels

Naphtha et fuel oil (For Export) trucks (LPG) pipelines sea vessels OAPEC Symposium - Bahrain -

Crude. 2700.000

BLOCK FLOW DIAGRAM - ALGIERS REFINERY

LPG LPG LPG Light Naphtha Heavy Naphtha e Gasoline Premium REFORMATE Blending Gasoline STABILISATION REFORMING
LPG
LPG
LPG
Light Naphtha
Heavy Naphtha
e
Gasoline
Premium
REFORMATE
Blending
Gasoline
STABILISATION
REFORMING
Gas - Plant

Topping Unit

Gasoline STABILISATION REFORMING Gas - Plant Topping Unit KEROSENE LGO HGO Gas - oil Blending RESIDU
KEROSENE LGO HGO Gas - oil Blending
KEROSENE
LGO
HGO
Gas - oil
Blending

RESIDU

FUEL-GAZ

PROPANE

BUTANE

RegularGasolin

oil Blending RESIDU FUEL-GAZ PROPANE BUTANE RegularGasolin DIESEL JET NAPHTHA Fuel - oil (LS) OAPEC Symposium

DIESEL

JET

NAPHTHA

FUEL-GAZ PROPANE BUTANE RegularGasolin DIESEL JET NAPHTHA Fuel - oil (LS) OAPEC Symposium - Bahrain -

Fuel - oil (LS)

OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010

view of Algiers Refinery

view of Algiers Refinery OAPEC Symposium - Bahrain - Oct 25 TH to 27 th -

OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010

Existing Refineries

Existing Refineries Arzew Refinery Location: Industrial Area in Arzew (150 Ha) Final Products : Motor Fuels
Existing Refineries Arzew Refinery Location: Industrial Area in Arzew (150 Ha) Final Products : Motor Fuels

Arzew Refinery

Location: Industrial Area in Arzew (150 Ha)

Final Products: Motor Fuels + LPG + Bitumen

(For Local Market) Lubricants (For Local Market and Export )

Naphtha and Fuel-oil (For Export)

Shipment:

by trucks

pipelines

sea vessels

rail way

Export) Shipment : by trucks pipelines sea vessels rail way OAPEC Symposium - Bahrain - Oct

BLOCK FLOW DIAGRAM - ARZEW REFINERY

FUEL GAZ LPG PROPANE Light Naphta BUTAN LPG E NAPHTH A Regular Gasoline KEROSENE Gasoline
FUEL
GAZ
LPG
PROPANE
Light Naphta
BUTAN
LPG
E
NAPHTH
A
Regular Gasoline
KEROSENE
Gasoline
LGO
Heavy Naphtha
Blending
Premium gasoline
JET
HGO
Gas - oil
DIESEL
Blending
Fuel - oil (LS)
Base Oils
EXPORT
Lub 1
Lubes
Lube
Blending
Lub 2
Grease
Wax
Fuel - oil (HS)
Oxydised Bitumen
Road Bitumen
OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010
Imported Reduced Crude
278.800 T
Crude
2,5 M
TOPPING UNIT
Vacuum
Distillation
STABILISATION
ESSENCES
Blowins
Unit
REFORMING
CATALYTIQUE
Gas Plant

view of Arzew Refinery

view of Arzew Refinery OAPEC Symposium - Bahrain - Oct 25 TH to 27 th -

Existing Refineries

Existing Refineries Skikda Refinery Location : Industrial Area in Skikda, Land Area 190 Ha Final Products
Existing Refineries Skikda Refinery Location : Industrial Area in Skikda, Land Area 190 Ha Final Products

Skikda Refinery

Location : Industrial Area in Skikda, Land Area 190 Ha

Final Products :

LPG + bitumen (For Local Market)

Motor Fuels (For Local Market

and Export)

Fuel-oil (For Local Market

and Export) and

Naphtha (For Export) Aromatics(For Local market

and Export)

Shipment:

by trucks (for Bitumen & Toluene))

pipelines (Motor Fuels, LPG)

sea vessels

Bitumen & Toluene) ) pipelines (Motor Fuels, LPG) sea vessels OAPEC Symposium - Bahrain - Oct

BLOCK FLOW DIAGRAM - SKIKDA REFINERY

FUEL-GAZ GAS-PLANT PROPANE (3units) BUTANE NAPHTHA BENZENE TOLUENE Regular Gasoline Gasoline blending Premium
FUEL-GAZ
GAS-PLANT
PROPANE
(3units)
BUTANE
NAPHTHA
BENZENE
TOLUENE
Regular Gasoline
Gasoline
blending
Premium Gasoline
Unleaded Gasoline
Kerosene
MELANGE-XYLENES
Sweetening
PARA-XYLENE
JET A1
Gas - oil
DIESEL
Blending
Fuel - oil (LS)
Fuel - oil (HS)
Oxydised Bitumen
Road Bitumen
Crude
Imported Reduced Crude
277.100
15.000.000
Vacuuum
Topping unts (2)
Distillation
Blowing
Unit
REFORMING
CATALYTIQUE
(2 units)
BT Extraction
PX
Cristallisatio
n

OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010

view of Skikda Refinery

view of Skikda Refinery OAPEC Symposium - Bahrain - Oct 25 TH to 27 th -

Existing Refineries

Existing Refineries Hassi-Messaoud Nr 1 & 2 Refineries Location: South Industrial Center (SH-DP) Final Products: Motor
Existing Refineries Hassi-Messaoud Nr 1 & 2 Refineries Location: South Industrial Center (SH-DP) Final Products: Motor

Hassi-Messaoud Nr 1 & 2 Refineries

Location:
Location:
South Industrial Center (SH-DP)
South Industrial Center (SH-DP)
Final Products: Motor fuels (For Local Market) Shipment: trucks
Final Products: Motor fuels (For Local Market)
Shipment:
trucks

BLOCK FLOW DIAGRAM - HASSI-MESSAOUD REFINERIES

RHM2

1. HASSI-MESSAOUD 1 LPG FUEL.GAS. LPG T Unit BUTANE O NAPHTHA P Crude P JET
1. HASSI-MESSAOUD 1
LPG
FUEL.GAS.
LPG
T
Unit
BUTANE
O
NAPHTHA
P
Crude
P
JET
I
N
DIESEL
G
RESIDU
2. HASSI-MESSAOUD 2
G P L
UNIT LPG/RHM1
NAPHTHA
SLOPS
T
R
O
Regular gasoline
E
F
P
Gasoline
O
P
R
Premium Gasoline
Crude
Blending
M
I
I
N
N
JET
G
G
REFORMATE
DIESEL
RESIDU TO SLOPS
STABILIS.
100.000

Existing Refineries

Existing Refineries In-Amenas Refinery Location : Industrial Area of In- Amenas (SH-DP) ) Final Products :
Existing Refineries In-Amenas Refinery Location : Industrial Area of In- Amenas (SH-DP) ) Final Products :

In-Amenas Refinery

Location:

Industrial Area of In- Amenas (SH-DP))

Final Products: Motor Fuels (For Local market)

Shipment:

by Trucks

BLOCK FLOW DIAGRAM - IN AMENAS REFINERY

BLOCK FLOW DIAGRAM - IN AMENAS REFINERY Crude 300.00 0 MTA Fuel- Gaz T Naphtha Vers
BLOCK FLOW DIAGRAM - IN AMENAS REFINERY Crude 300.00 0 MTA Fuel- Gaz T Naphtha Vers

Crude

300.00

0

MTA

BLOCK FLOW DIAGRAM - IN AMENAS REFINERY Crude 300.00 0 MTA Fuel- Gaz T Naphtha Vers
Fuel- Gaz T Naphtha Vers Slo O P Regular Gasoline Blending Gasoline P Premium I
Fuel-
Gaz
T
Naphtha
Vers Slo
O
P
Regular
Gasoline Blending
Gasoline
P
Premium
I
Gasoline
Kerosen
N
sweetening
JET
e
G
Diesel
Diesel
Fuel-Oil
Slops
2- Present status of Motor fuels in Algeria OAPEC Symposium - Bahrain - Oct 25
2- Present status of Motor fuels in Algeria OAPEC Symposium - Bahrain - Oct 25

2- Present status of Motor fuels in Algeria

Present status of motor fuels in Algeria

Present status of motor fuels in Algeria Gasoline At the present time the local market consumption
Present status of motor fuels in Algeria Gasoline At the present time the local market consumption

Gasoline

At the present time the local market consumption is about 2,3

million Tons/Year of gasoline including 3 types:

Regular leaded gasoline RON 89 (20 % of the market),

Premium leaded gasoline RON 96 (70 % of the market),

Unleaded gasoline RON 95/MON 85 (10 % of the market),

Leaded Gasoline Specifications for the local market

Leaded Gasoline Specifications for the local market   Regular Premium   Specification Unit Gasoline
Leaded Gasoline Specifications for the local market   Regular Premium   Specification Unit Gasoline
 

Regular

Premium

 

Specification

Unit

Gasoline

Gasoline

Gasoline

Specific gravity

Kg/m 3

710 765

730 770

RON

89

96

RVP up to 37.7 °C

Max Bar

0.65 / 0.80

0.65 / 0.80

(

summer/winter )

 

10

% vol

70°C max

70°C max

50

% vol

140°C max

140°C max

Distillation ASTM D86

95

% vol

195°C max

195°C max

 

PF

205°C max

205°C max

205°C max

 

Sulphur content

ppm

 

100 max

100 max

Lead content

g/l

0.40

0.40

205°C max 205°C max   Sulphur content ppm   100 max 100 max Lead content g
205°C max 205°C max   Sulphur content ppm   100 max 100 max Lead content g

Unleaded Gasoline Spécifications for the local market

Unleaded Gasoline Spécifications for the local market Limits Premium 95 Specs Unit s   Min Max
Unleaded Gasoline Spécifications for the local market Limits Premium 95 Specs Unit s   Min Max
Limits
Limits

Limits

Premium 95 Specs

Unit s

 

Min

  Min Max

Max

RON

95

MON

85

Benz en e

% Vol

5

Specific gravity

Kg/m 3

725

780

Sulphur

ppm

100

Distillation ASTM 86

70°C

15

47

100°C

40

70

180°C

85

210°C

% Vol

90

Final Poi nt

215

Reid Vapor Pressure

Winter / Summer

Kpa

80 / 65

40 70 180°C 85 210°C % Vol 90 Final Poi nt 215 Reid Vapor Pressure Winter
40 70 180°C 85 210°C % Vol 90 Final Poi nt 215 Reid Vapor Pressure Winter
40 70 180°C 85 210°C % Vol 90 Final Poi nt 215 Reid Vapor Pressure Winter

Gasoline Status in Algeria (cntd)

Unleaded gasoline specifications (cntd)

in Algeria (cntd) Unleaded gasoline specifications (cntd) Comments:  The specification of unleaded gasoline in
in Algeria (cntd) Unleaded gasoline specifications (cntd) Comments:  The specification of unleaded gasoline in

Comments:

The specification of unleaded gasoline in Algeria doesn’t

mention any limit for aromatics, olefins and oxygen ( the

unleaded gasoline RON 95, is similar to leaded premium

gasoline RON 96, with a quite wide gravity gap).

The benzene content is limited to 5 % vol. (means in

the limit of the skikda refinery production quality)

Gasoline Status in Algeria (cntd) Gasoline Average Qualities for the Local Market

(cntd) Gasoline Average Qualities for the Local Market  lead content was reduced by the Regulation
(cntd) Gasoline Average Qualities for the Local Market  lead content was reduced by the Regulation

lead content was reduced by the Regulation from 0.65 to

0.40 g/l. max, from the year 2000

According to the regional demand of gasoline and the

available basestocks in each refinery for gasoline

blending, lead content at the present time is as follows:

0.10 to 0.15 g/l at Skikda refinery,

0.20 to 0.30 g/l at Arzew,

0.40 g/l at both Algiers and Hassi-Messaoud

refineries.

Gasoline status in Algeria (cntd.)

Gasoline Average Qualities / Local Market (cntd.)

(cntd.) Gasoline Average Qualities / Local Market (cntd.)  Sulphur average content : less than 30
(cntd.) Gasoline Average Qualities / Local Market (cntd.)  Sulphur average content : less than 30

Sulphur average content : less than 30 ppm (due to good crude quality and good quality of basestocks),

Aromatics content : 50 to 60 % vol. (due to use of

reformate or aromatic byproducts as basestocks),

Benzene content : 2 to 3 % vol.

Typical scheme for gasoline blending in Algeria

Typical scheme for gasoline blending in Algeria Butane Isopentane Light Naphta Reformate Raw Toluene Heavy aromatics
Typical scheme for gasoline blending in Algeria Butane Isopentane Light Naphta Reformate Raw Toluene Heavy aromatics

Butane

Isopentane

Light Naphta

Reformate

Raw Toluene

Heavy aromatics

rafinate

Gasoline blending
Gasoline blending
Raw Toluene Heavy aromatics rafinate Gasoline blending Leaded Regular RON 89 leaded Premium RON 96 Unleaded

Leaded Regular RON 89

leaded Premium RON 96

Unleaded

Gasoline

RON 95

Basestocks for gasoline blending for local market

Basestocks for gasoline blending for local market   RA1K RA1G RA1Z RHM2 Butane X X X
Basestocks for gasoline blending for local market   RA1K RA1G RA1Z RHM2 Butane X X X
 

RA1K

RA1G

RA1Z

RHM2

Butane

X

X

X

 

Light Naphta

X

X

X

X

Naphta ex-deIsoC5

X

     

Reformate

X

X

X

X

Iso-pentane

X

     

Pentane ex-

       

Reformate

X

Raffinate

X

     

Raw Toluene

X

     

Heavy aromatics.

X

     

OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010

Diesel fuel :
Diesel fuel :
Diesel fuel : The Algerian market consumes currently up to 7 millions Tons / year of
Diesel fuel : The Algerian market consumes currently up to 7 millions Tons / year of

The Algerian market consumes currently up to 7 millions Tons

/ year of Diesel

consumes currently up to 7 millions Tons / year of Diesel Specification Unit Gasoil Specific density
consumes currently up to 7 millions Tons / year of Diesel Specification Unit Gasoil Specific density

Specification

Unit

Gasoil

Specific density

Kg/m 3

810 860

Cetane number

48 min

Flash point

°C

55 min

Pour point /winter.

°C

-12 max

Pour point /summer.

°C

-7 max

 

65

% vol

250°C min

Distillation ASTM D86

90

% vol

350°C max

 

PF

390°C max

Sulphur content

ppm

1 500 max

350°C max   PF 390°C max Sulphur content ppm 1 500 max OAPEC Symposium - Bahrain
350°C max   PF 390°C max Sulphur content ppm 1 500 max OAPEC Symposium - Bahrain
350°C max   PF 390°C max Sulphur content ppm 1 500 max OAPEC Symposium - Bahrain
350°C max   PF 390°C max Sulphur content ppm 1 500 max OAPEC Symposium - Bahrain

OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010

Diesel status as fuel in Algeria .(cntd.)

Average quality of diesel / Local market

in Algeria .(cntd.) Average quality of diesel / Local market  Real sulphur contents : 
in Algeria .(cntd.) Average quality of diesel / Local market  Real sulphur contents : 

Real sulphur contents :

Less than 800 ppm at Skikda,

Between 900 to 1200 ppm at the other refineries.

Nota:

Before Year 2005, Skikda refinery has produced Diesel for

export (in the limit of 350 ppm max sulphur content ) from SR

Gas-oil mixed with kerosene.

This was achieved with an adequate selection of crude fields to feed the refinery (less than 500 ppm of sulphur).

Typical scheme for Diesel blending in Algeria

Typical scheme for Diesel blending in Algeria Gas-oil blending SR Kerosene SR Light Gas-oil SR Heavy
Typical scheme for Diesel blending in Algeria Gas-oil blending SR Kerosene SR Light Gas-oil SR Heavy
Gas-oil blending
Gas-oil blending

SR Kerosene

for Diesel blending in Algeria Gas-oil blending SR Kerosene SR Light Gas-oil SR Heavy Gas-oil Vacuum

SR Light Gas-oil

in Algeria Gas-oil blending SR Kerosene SR Light Gas-oil SR Heavy Gas-oil Vacuum Gas-oil Diesel OAPEC

SR Heavy Gas-oil

Vacuum Gas-oil

SR Kerosene SR Light Gas-oil SR Heavy Gas-oil Vacuum Gas-oil Diesel OAPEC Symposium - Bahrain -

Diesel

Basestocks for Diesel production for Local Market

Basestocks for Diesel production for Local Market   RA1K RA1G RA1Z RHM2 SR Kerosene X X
Basestocks for Diesel production for Local Market   RA1K RA1G RA1Z RHM2 SR Kerosene X X
 

RA1K

RA1G

RA1Z

RHM2

SR Kerosene

X

X

X

X

SR Light Gas-oil

X

X

X

 

SR Heavy Gas-oil

X

 

X

X

Vacuum Gas-oil

   

X

 
3- Rehabilitation And Adaptation Program of the existing Facilities OAPEC Symposium - Bahrain - Oct
3- Rehabilitation And Adaptation Program of the existing Facilities OAPEC Symposium - Bahrain - Oct

3- Rehabilitation And Adaptation Program of the existing Facilities

Main objectives of the Rehabilitation and Adaptation Program

Main objectives of the Rehabilitation and Adaptation Program  Proceed with a large refurbishment program in
Main objectives of the Rehabilitation and Adaptation Program  Proceed with a large refurbishment program in

Proceed with a large refurbishment program in

order to sustain the production level of the refineries

for the medium and long term,

Modernize the instrumentation for a better optimization of the various Units,

Produce clean fuels for the local market and for

export, for a better environment

History of the activities

History of the activities This program deals with the achievement through the company own means and
History of the activities This program deals with the achievement through the company own means and

This program deals with the achievement through the company own means

and other specialized companies in the sector of tehnical diagnosis studies,

debottlenecking of process Units and definition of the master plan of the

instrumentation modernization.

From October 2001 to March 2003, we worked after an open tender for

each subject:

For Skikda Refinery: with Foster Wheeler France (for the process and

technical study and instrumentation study)

For Arzew Refinery: with KBR (USA) and Honeywell-Belgium,

For Algiers Refinery: with Sofresid (France) and Foxboro-France

For Hassi-Messaoud Refinery: with the same two companies

History of activities (ctnd)

History of activities (ctnd) 1. Evaluation of the various reports and options proposed by the consultancy
History of activities (ctnd) 1. Evaluation of the various reports and options proposed by the consultancy

1. Evaluation of the various reports and options proposed by the consultancy companies

Selection of the options to be implemented in each refinery

Identification of all the small projects which do not need deep

engineering work, in order to implement them immediately

Agglomerate all the other subjects in one, two, or three major

EPC projects, including capacity increase

Minimize the shutdown duration for construction and tie-ins

History of activities (ctnd)

History of activities (ctnd) 2. Issuance of call for tenders for selection of consultancy companies (one
History of activities (ctnd) 2. Issuance of call for tenders for selection of consultancy companies (one

2. Issuance of call for tenders for selection of consultancy companies (one for each refinery) which will be involved in three stages :

Preparation of FEED package,

Technical support for the evaluation of the bids to be received for

the EPC projects,

Follow up of projects by the consultancy companies

Rehabilitation Program for each Refinery

Rehabilitation Program for each Refinery  The rehabilitation program will be implemented simultaneously in the three
Rehabilitation Program for each Refinery  The rehabilitation program will be implemented simultaneously in the three

The rehabilitation program will be implemented simultaneously

in the three coastal refineries,

Shutdowns

of

existing

rehabilitation work,

units

will

be

minimized

for

the

The normal investment program for maintenance purposes will

be continued in parallel at each refinery,

Skikda Refinery OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010
Skikda Refinery OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010
Skikda Refinery
Skikda Refinery
Revamp and Expansion • Existing CDUs/ Gas Plants with 10% capacity increase •Add / Modify
Revamp and Expansion
• Existing CDUs/ Gas Plants with 10% capacity increase
•Add / Modify existing utilities / offsite facilities.

MODERNISATION

Of the Instrumentation with

DCS / APC/Optimisation type

.New Blast Resistant

Control Room.

Electrical network with ECS .

Rehabilitation Program
Rehabilitation
Program

RECONFIGURATION

Revamp of Reformer Nr 1

Reconfiguration of aromatics

chain (revamp of the Benzene

/Toluene recovery unit

Addition of a cristallization

unit and a mixed xylene

isomerisation unit

CLEAN FUELS

02 New NHT/ light naphta isom Units

02 New DHDS Units

OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010

Rehabilitation program of Skikda refinery

Rehabilitation program of Skikda refinery The rehabilitation and adaptation program includes three main EPC projects :
Rehabilitation program of Skikda refinery The rehabilitation and adaptation program includes three main EPC projects :

The rehabilitation and adaptation program includes three main EPC projects:

Project 1: Electrical network for common facilities,

Project 2: Rehabilitation and increase capacitiy for fire fighting network,

Project 3: includes the following operations,

Rehabilitation of existing facilities (Toppings and gas-plants) for the

(with upgrading and modernisation of

treatment of the future crude obsolete equipments),

Rehabilitation and upgrading of Magnaforming Unit,

Upgrading of aromatics production units, with production maximisation (supply by the two reformings, and setting up of xylene isomérisation unit) with upholding a significant production of gasoline

Rehabilitation of Utilities production and distribution,

Rehabilitation and modernization of electrical equipments, upgrading

Rehabilitation program of Skikda refinery (cntd)

Rehabilitation program of Skikda refinery (cntd)  Achievement of two Units for light naphta isomerisation, 
Rehabilitation program of Skikda refinery (cntd)  Achievement of two Units for light naphta isomerisation, 

Achievement of two Units for light naphta isomerisation,

Rehabilitation of electrical equipments, upgrading of electrical

network ,

Achievement of two Hot Oil systems,

Achievement of new unit for hydrogen purification,

Achievement of new unit for demineralizing Boiler Water,

Achievement of a unit for condensat recovery and treatment,

Instrumentation modernization (implementation of

DCS with a

centralized control room),

Upgrading of the Quality control laboratory,

Rehabilitation program of Skikda refinery (cntd)

Rehabilitation program of Skikda refinery (cntd)  Achievement of a new unit for acid water treatment
Rehabilitation program of Skikda refinery (cntd)  Achievement of a new unit for acid water treatment

Achievement of a new unit for acid water treatment

Achievement of a new unit for effluent treatment

Achievement of new unit for nitrogen production,

Laying out and extension of various reception, storage,

shipping facilities of oil products,

Arzew Refinery OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010
Arzew Refinery OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010
Arzew Refinery
Arzew Refinery
Revamping • Existing CDU/ Gas Plants for 50% higher crude oil processing capacity •Add /
Revamping
• Existing CDU/ Gas Plants for 50% higher crude oil processing capacity
•Add / Modify existing utilities /
offsite facilities.

MODERNISATION

Of the Instrumentation with

DCS / APC/Optimisation type

.Main opérating

Central Room.

Of the Electrical network with ECS type.

Rehabilitation Programme
Rehabilitation
Programme

ADAPTATION FUELS

01 New Unit for Isomerization Gasoline to improve the

LSRN characteristics

01 New Unit for Diesel

Hydrodesulphurized

Rehabilitation program of Arzew refinery

Rehabilitation program of Arzew refinery The rehabilitation and adaptation program includes three projects  Project 1
Rehabilitation program of Arzew refinery The rehabilitation and adaptation program includes three projects  Project 1

The rehabilitation and adaptation program includes three projects

Project 1: Instrumentation modernisation (implementation of DCS + APC

+ optimisation with a centralized control room),

Project 2: Rehabilitation of electrical equipments, upgrading of electrical network

Project 3: Main EPCC

major EPC

Capacity increase for Topping and Gas plant,

Adaptation for utilities and storage units,

Adaptation and modernization of effluent treatment unit,

Setting up of Hot Oil unit,

Setting up of light naphta isomerisation unit,

Setting up of gas turbine for electricity production,

Algiers Refinery OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010
Algiers Refinery OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010
Algiers Refinery
Algiers Refinery
Revamping • Existing CDU/ Gas Plants for 35% higher crude oil processing capacity •Add /
Revamping
• Existing CDU/ Gas Plants for 35% higher crude oil processing capacity
•Add / Modify existing utilities / offsite facilities.
MODERNISATION • Of the Instrumentation with Rehabilitation DCS / APC/Optimisation type Programm .Main opérating
MODERNISATION
Of the Instrumentation with
Rehabilitation
DCS / APC/Optimisation type
Programm
.Main opérating Central Room.
Of the Electrical network with
ECS type.
ADAPTATION FUELS
•01 New Unit for Isomerization Gasoline to improve the
LSRN characteristics
•01 New Unit for clean Diesel

RECONFIGURATION

New Reforming Unit (CCR mode).

New RFCC Unit for the gasoline

and Diesel production.

OAPEC Symposium - Bahrain - Oct 25 TH to 27 th - 2010

Rehabilitation program of Algiers refinery

Rehabilitation program of Algiers refinery The project:  Topping and gas plant capacity increase.  New
Rehabilitation program of Algiers refinery The project:  Topping and gas plant capacity increase.  New

The

project:

Topping and gas plant capacity increase.

New MS Block (NHT + Isom + CCR Reforming)

RFCC and Merox Units

Rehabilitation of Utility production and distribution facilities

MOderniztion of the Instrumentation (implementation of DCS with a centralized control room),

Rehabilitation of electrical equipments , upgrading of electrical network, and setting up of a gas turbine,

rehabilitation

and

adaptation

program

includes

one

large

EPC

New Waste Water Treatment Unit (biological type)

Rehabilitation program of Hassi Messaoud refinery

Rehabilitation program of Hassi Messaoud refinery Opérations included in one large EPC project:  Rehabilitation of
Rehabilitation program of Hassi Messaoud refinery Opérations included in one large EPC project:  Rehabilitation of

Opérations included in one large EPC project:

Rehabilitation of existing facilities (Topping Unit and Reforming Unit with a new catalyst).

Rehabilitation of the Utility production facilities and distribution network,

Rehabilitation of electrical equipments, upgrade of electrical network.

Instrumentation modernization ( DCS with a blast resistant control room),

Rehabilitation of underground piping

future configuration of the refineries OAPEC Symposium - Bahrain - Oct 25 TH to 27
future configuration of the refineries OAPEC Symposium - Bahrain - Oct 25 TH to 27

future configuration of the refineries

Future configuration of Skikda Refinery

PROPANE LPG GP – I BUTANE FG GP – II H2 RICH GAS PSA ISO
PROPANE
LPG
GP – I
BUTANE
FG
GP –
II
H2 RICH GAS
PSA
ISO PENTANE
H2 TO CONSUMERS
TO GASOLINE POOL
C6 CUT
NAP A
TO NAPHTHA POOL
NAP B
LNHT-I/
NAP C
LPG
LNISOM-I
KERO
TOLU. CUT
NHDS/
REFORM-I/
C5
LNHT-II/
PLAT SPL
C6 CUT
CUT
LNISOM-II
BENZENE
KTU-I
C8+ CUT
CRUDE
TOLUENE
ARU
TO ATF POOL
EXCESS
KERO
H2 RICH
GAS TO PSA
TO NAPHTHA POOL
DHDS-I
C6 CUT
TO DIESEL POOL
NAP A
PX
NAP B
NHDS/
DHDS-II
REC.
NAP C
REFORM-II
HY. AROM.
UNIT
PARAXYLENE
KERO
KTU-II
HY ARO. TO GASOLINE
LGO
CR KERO TO DIESEL POOL
HGO
PROPANE
EXCESS C8+ TO GASOLINE
GP – III
BUTANE
CR LGO TO DHDS
XYL-ISOM
UNIT
CR HGO TO DHDS
RCO
RCO
CDU - II
CDU - I
LPG
LGO+HGO
C6 CUT
HY. AROM.
LOW SULPHUR FO GAS OIL IMPORTED BBU OXIDISED BITUMEN VAC. RESIDUE ROAD BITUMEN LEGENDE DES
LOW SULPHUR FO
GAS OIL
IMPORTED
BBU
OXIDISED BITUMEN
VAC. RESIDUE
ROAD BITUMEN
LEGENDE DES COULEURS
EXISTING
REVAMP
NEW
PAGE 50

Arzew Refinery

Arzew Refinery Gas Plant Propane REHABILITATION 6 289 BPSD Butane ET ADAPTATION FUTUR STAB.1 LSRN 1
Arzew Refinery Gas Plant Propane REHABILITATION 6 289 BPSD Butane ET ADAPTATION FUTUR STAB.1 LSRN 1
Gas Plant Propane REHABILITATION 6 289 BPSD Butane ET ADAPTATION FUTUR STAB.1 LSRN 1 Naphta
Gas Plant
Propane
REHABILITATION
6 289 BPSD
Butane
ET ADAPTATION FUTUR
STAB.1
LSRN 1
Naphta
18 982
HSRN 1
BPSD
Isomerisation
LSRN 2
STAB.2
7500 BPSD
Ess.Super
14 346
HSRN 2
Ess.Normale
Unibon Platformer
BPSD
8500 BPSD
KERO
Kérosène
CDU
DIESEL
Gasoil
VGO LUB
HDS
LGO
BHM
90 000
36500 BPSD
BPSD
HGO
Fuel BTS
Brut Résidu Atmosphérique
Brut Résidu Atmosphérique

Future configuration of Algiers Refinery

Future configuration of Algiers Refinery OAPEC Symposium - Bahrain - Oct 25 TH to 27 th
Future configuration of Algiers Refinery OAPEC Symposium - Bahrain - Oct 25 TH to 27 th
4- Present status of the rehabilitation Program at each refinery OAPEC Symposium - Bahrain -
4- Present status of the rehabilitation Program at each refinery OAPEC Symposium - Bahrain -

4- Present status

of the rehabilitation

Program at each refinery

Present status of the rehabilitation program at Skikda refinery

.

of the rehabilitation program at Skikda refinery .  For RA1K:  Project 1: Modernization of

For RA1K:

Project 1: Modernization of electricity

Contractor: AREVA (France) started on March 30 th 2008

Physical progress : 85%

Project 2: Rehabilitation and capacity increase of fire fighting network.

Contractor: ETTERKIB (Algeria) started on February 23 rd 2008

Physical progress: 77%

Project3: Rehabilitation and adaptation of production facilities.

Contractor: SAMSUNG Engineering (South Korea) started on August 13 th 2009

Physical progress: 28%

Present status of the rehabilitation program at Arzew refinery

status of the rehabilitation program at Arzew refinery  For RA1Z :  Project 1: Instrumentation
status of the rehabilitation program at Arzew refinery  For RA1Z :  Project 1: Instrumentation

For RA1Z:

Project 1: Instrumentation modernization,

Contractor: Honeywell (Belgium), started on February 9th,2004

Physical progress : 98%.

Project 2:Electricity modernization.

Contractor: CEGELEC SAS (France), started on March 1 st 2008

Physical progress: 92% .

Project 3: Rehabilitation and adaptation of production facilities.

Contractor: Groupement HYUNDAI Eng & Co Ltd / HANWHA / DAEWOO started on February 23rd, 2009.

Physical progress: 39%.

Present status of the rehabilitation program at both Algiers & Hassi-Messaoud refineries .

program at both Algiers & Hassi-Messaoud refineries .  For RA1G :  Contractor : TECHNIP
program at both Algiers & Hassi-Messaoud refineries .  For RA1G :  Contractor : TECHNIP

For RA1G:

Contractor : TECHNIP France.

Physical Progress: to be launched soon.

For RHM2:

The adaptation and rehabilitation program will be conducted according to the following planning:

Consultation for PMC: 6 months: April 2011.

FEED studies:

Consultation for EPC: 12 months : July 2013.

Realisation EPC: 48 months :August 2017.

15 months : June 2012.

Present status of the rehabilitation program at each refinery

.

status of the rehabilitation program at each refinery .  Work completion :  End of
status of the rehabilitation program at each refinery .  Work completion :  End of

Work completion:

End of 2011 for Arzew

End of 2012 for Skikda

End of 2013 for Algiers

August 2017 for Hassi-Messaoud

5- Other projets to be implemented OAPEC Symposium - Bahrain - Oct 25 TH to
5- Other projets to be implemented OAPEC Symposium - Bahrain - Oct 25 TH to

5- Other projets to be implemented

Other projects to be implemented :

Other projects to be implemented :  new Refining at Hassi-Messaoud Area and rehabilitation of RHM
Other projects to be implemented :  new Refining at Hassi-Messaoud Area and rehabilitation of RHM

new Refining at Hassi-Messaoud Area and

rehabilitation of RHM 2 (Call for tender for FEED

package)

Hydrocracking Unit at Skikda Area (Call for tender for FEED package)

Naphta Aromizer for Aromatics production at

Skikda Area (Feasibility stage)