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Testing/Commissioning Plan
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TESTING/COMMISSIONING PLAN
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TESTING/COMMISSIONING PLAN
CONTENTS
Page No.
1.0 INTRODUCTION................................................................................................................................................................3
1.1 Preface......................................................................................................................................................................3
1.2 Definitions.................................................................................................................................................................3
1.2.1 Construction Completion Testing (Testing)...............................................................................................3
1.2.2 Take-over Tests (Commissioning).............................................................................................................3
1.2.3 Performance Tests (if required).................................................................................................................4
2.0 PLANT AND EQUIPMENT INDEX....................................................................................................................................5
3.0 COMMISSIONING PLAN..................................................................................................................................................6
3.1 Procedures and Documentation................................................................................................................................6
3.2 Sequences................................................................................................................................................................6
3.2.1 Programme Requirements.........................................................................................................................6
3.2.2 Documentation Requirements...................................................................................................................6
3.2.3 FATs .........................................................................................................................................................7
3.2.4 Special Requirements................................................................................................................................7
3.2.5 Construction Completion Report (Testing)................................................................................................7
3.2.6 Completion Certificate...............................................................................................................................7
3.2.7 Take-over Tests (Commissioning).............................................................................................................7
3.2.8 Take-over Certificate.................................................................................................................................7
3.2.9 Performance Tests (If applicable)..............................................................................................................7
3.2.10 Acceptance Certificate.............................................................................................................................8
3.2.11 Final Acceptance Certificate....................................................................................................................8
APPENDIX A............................................................................................................................................................................9
Detailed Programme to Completion................................................................................................................................9
APPENDIX B..........................................................................................................................................................................10
Method Statements.......................................................................................................................................................10
FAT Test Results..........................................................................................................................................................10
As-built Plant and Equipment Schedules......................................................................................................................10
APPENDIX C..........................................................................................................................................................................11
Construction Completion Test Record Sheets..............................................................................................................11
TESTING/COMMISSIONING PLAN
TESTING/COMMISSIONING PLAN
1.0
INTRODUCTION
1.1
Preface
The principles are the basis for an orderly and efficient completion of the installation.
The inception to successful commissioning starts at the commencement of each contract.
Complete and accurate documentation, scheduling, programming, monitoring and control
of documentation throughout all phases of the work is essential.
1.2
Definitions
1.2.1
1.2.2
Plant functionality
Plant operability
Plant safety
Plant maintainability
The introduction of raw water (effluent) to the main flow process requires that training and
O&M manuals are completed before these tests are carried out and temporary discharge
permits in place, if required.
The start-up and shutdown procedures of the plant will include the following:
operating procedure
TESTING/COMMISSIONING PLAN
alarm procedure
control parameters
1.2.3
TESTING/COMMISSIONING PLAN
2.0
Pump Schedule
Valves Schedule
Tank Schedule
Instruments Schedule
Penstock Schedule
Pipe Schedule
The unique TAG identifies each item No. as shown on the P & I Diagram.
These are the minimal requirements of most projects.
Schedules will be prepared as early as possible in conjunction with the P&I Diagram as
they form the basis of the project scheduling, project engineering, requisitioning,
procurement, inspection, testing and commissioning control procedures later in the
project.
The schedules listed above for M&E equipment is contained in Appendix B.
TESTING/COMMISSIONING PLAN
3.0
COMMISSIONING PLAN
3.1
3.2
Sequences
The sequence for completion is given below:
3.2.1
Programme Requirements
The programme for completion, testing and commissioning will be prepared in outline at
the commencement of the project and detailed towards the completion of the detailed
design phase.
3.2.2
Documentation Requirements
Prior to the start of Construction Completion testing the following documents will be
prepared and/or completed and attached in their relevant Appendices.
Appendix A
Appendix B
Appendix C
Appendix D
Commissioning Record
Parameter Settings
TESTING/COMMISSIONING PLAN
3.2.3
FATs
The installations/plant will be inspected, tested and recorded on the suppliers/subcontractors standard test sheets The FDS will be used as the basis for the test document
for any control panels and/or software testing.
The testing may be completed in phases / plant areas as agreed beforehand with the
Engineer. All test records will be inserted in Appendix B with a copy sent to the Engineer
3.2.4
Special Requirements
Method statements will be prepared and record test data recorded. These documents will
be inserted in Appendix B
3.2.5
3.2.6
Completion Certificate
After satisfactory completion of testing and demonstration tests, the Engineer will issue a
Certificate of Completion, together with a list of minor items requiring completion before
the issue of a Taking-over Certificate.
3.2.7
Training
Take-over Certificate
On satisfactory completion of the take-over tests, the Engineer prepares the Taking-over
Certificate for signing by the Purchaser.
At this stage the responsibility for the plant is transferred to the Purchaser.
3.2.9
TESTING/COMMISSIONING PLAN
3.2.10
Acceptance Certificate
The Engineer issues an Acceptance Certificate on satisfactory completion of performance
tests.
quality tests are usually conducted over agreed periods of operation decided by the
Engineer
operating costs
Performance records will normally comprise the plant archived records from the SCADA
system, supplemented by sampling records, maintenance records and operating cost
records.
3.2.11
TESTING/COMMISSIONING PLAN
APPENDIX A
Detailed Programme to Completion
TESTING/COMMISSIONING PLAN
APPENDIX B
Method Statements
FAT Test Results
As-built Plant and Equipment Schedules
TESTING/COMMISSIONING PLAN
APPENDIX C
Construction Completion Test Record Sheets
Electrical Installation Completion Certificate
TESTING/COMMISSIONING PLAN
APPENDIX D
Start-up and Shutdown Procedures
Commissioning Record
Parameter Settings