Calculation of heat transfer coefficients in agitated vessels:

Cooling with water:

Data:
Vessel data: Material of construction: Inner diameter of the vessel, Dv : Wall thickness of vessel,t : Thermal conductivity of SS316 = Dirt resistance :Inside vessel, Rdi : Jacket side [water], Rdj : SS316 2450 2.45 10 0.01 9.4 13.9872 0.0006 0.000123 0.0013 0.000266 mm m mm m Btu/ft.h.F Kcal/h m K h ft2 F/Btu 2 h m K/Kcal 2 h ft F/Btu h m2 K/Kcal [STD. GCL 15.7 KL Reactor]

Jacket data: Type: Coil Diameter, Dc : Inner pipe diameter, di : Equi. Diameter, De= pdi/2 : Medium: Temparature: Flow rate: Flow area: Velocity, v: Density, r : Viscosity, m : Thermal conductivity, k :

Limpet (Half-pipe coil type) 2650 2.65 82 0.082 0.128857 mm m mm m m

Specific heat, C :

Water 35 C 3 18 m /Hr 2 0.002642 m 1.89 m/s 3 1 g/cm 3 1000 Kg/m 1.000 cp 0.001 Pa.s 0.363 Btu/ft.h.F 0.540 Kcal/h m K 0.00015 Kcal/s m K 1 Kcal/Kg K

Vessel fluid data: Name of the fluid : Temparature: Density, r : Viscosity, m : Thermal conductivity, k :

Specific heat, C :

75 1.08 1080 0.445 0.000445 0.0476 0.0709 1.97E-05 0.35

MCB C g/cm3 3 Kg/m cp Pa.s Btu/ft.h.F Kcal/h m K Kcal/s m K Kcal/Kg K

A B Temp C 10 75

[Perry]

Agitator data: Type : Sweep Diameter, Da : Speed, N Tip speed :

Pitch-blade turbine 40 % 980 mm 0.98 m 70 rpm 1.17 rps 3.59 m/s

Heat transfer coefficients:

Vessel side heat transfer coefficient: For Agitated vessels without internal coils: Nu = 0.62 Re(2/3) Pr(1/3) (m/mw)0.14 Ref: Chopey, pg.7-28) N u = h Dv / k Re = Da2 N r /m Pr = C m / k 24071 2719404 7.9

Heat transfer co-efficient inside the reactor =

2 696 Kcal/h m K

Heat transfer coefficient inside limpets (Half-pipe coil jacket): For half-pipe coil jacket: Nu = 0.027Re0.8 Pr0.33 (m/mw)0.14(1+3.5De/Dc) (Ref:Chem.engg.,90,vol.106,1,1999) N u = h De / k Re = Dev r /m Pr = C m / k Heat transfer co-efficient, hj = Wall Resistance, Rw : l/k 1206 243902 6.7
2 5054.117 Kcal/h m K 2 0.000715 h m K/Kcal 2 1398.72 Kcal/h m K

Heat transfer co-efficient inside the reactor(hi) : Jacket side heat transfer co-efficient (hj) : Wall resistance (Rw) : Total dirt factor (Rd) : -1 (Overall heat transfer coefficient) : Overall heat transfer coefficient (Ud) :

696 5054 0.000714939 0.000389235 0.002738547 365

Kcal/h m2 K Kcal/(Hr*m*C) (Hr*m*K)/ Kcal (Hr*m*K)/ Kcal (Hr*m*K)/ Kcal Kcal/(Hr*m*C)

Power Requirement: Agitator details Pitch-blade turbine(45) Anchor Np 1.5 0.6 No. 2 1 Total 3 0.6 3.6

FHP : BHP :

5581 W 7.48 HP 8.80 HP

[STD. GCL 15.7 KL Reactor]

-1.70701 471.8691

m cp Temp C 75 0.444988619

m cp C Kcal/Kg K k Btu/ft.h.F 0.911 0.298 0.083 0.445 0.35 0.047616821