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Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of
West Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
CONCESSIONAIRE
CLIENT
NATIONAL
HIGHWAYS AUTHORITY OF INDIA
:
INDEPENDENT ENGINEER :AARVEE ASSOCIATES ARCHITECTS ENGINEER & CONSULTANT PVT LTD
Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the
state of West Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-
Consultant :-
Concessionaire:-
Name of Test
Unit
Specified Limit
Test Result
by Graph
Remarks
Min
Max.
1. Stability
KN
17.10
12
2. Flow
mm
3.65
4.65
4. Gmm
gm/cc
2.688
5. VMA
15.80
11.50
6. VFB
70.00
65
75
gm/cc
2.565
In progress
90
3. Air Void
7. Unit Weight
8.ITS Ratio
9.Optimum Binder
VG 40 Grade
Polymer Modified
Bitumen
By Weight of Mix
5.10
%
5
5.37
For- Conceessionaire
For -I.E.
Name
Name
Designation
Designation
Sign
Sign
By Weight of
Aggregate
Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of
West Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-
Consultant :-
Concessionaire:-
Material Characteristic
Materials
Sr.No
Source
% Used
15
Pass.19 mm-Ret.12 mm
Pass.12 mm-Ret.4 mm
Pass.4mm
Hydrated Lime
Binder - VG 40 (VG 30
Modified to VG 40 by
Honeywell Titan Polymer)
Panchami
29
55
1
Chaibasa
Test Result
Sp. Limit
1.023
Sp. Gravity
o
498.53
Penetration
40.67
40 - 60 1/10mm
Softening Point
55.50
> 50
53.00
> 25 cm
Test Result
Sp. Limit
2. Aggregate.
Sr.No
Type of Test
11.01%
Max. 24 %
25.43%
Max. 30 %
Retained Coating
100%
>95 %
For- Conceessionaire
For -I.E.
Name
Name
Designation
Designation
Sign
Sign
Independent Engineer
Concessionaire
QAP/QCF/HW/018
Date of testing
09.11.013
15000
gms
Cum.
Wt.Rtd.
Cum.
% Rtd.
% Passing
Permissible
variation sa per
MORTH
Sieve Size
(mm)
Wt. Rtd.
19
100
100
13.2
966
966
6.44
93.56
90.98
9.5
1895
2861
19.07
80.93
80.84
4.75
2171
5031
33.54
66.46
66.50
2.36
2250
7281
48.54
51.46
1.18
2006
9287
61.91
0.600
1571
10858
0.300
1046
0.150
JMF
Specification Limit
JMF Limit
Lower
Middle
Upper
100
100
100
87.56 99.56
79
89.5
100
74.93 86.93
70
79
88
61.50 71.00
53
62
71
52.26
48.26 56.26
42
50
58
38.09
38.08
34.08 38.08
34
41
48
72.38
27.62
28.99
26.00 33.00
26
32
38
11903
79.35
20.65
20.81
18.00 23.81
18
23
28
1095
12998
86.65
13.35
14.21
12.00 17.21
12
16
20
0.075
1200
14198
94.65
5.35
5.00
1.5
4.00
10
Pan
802
15000
100.00
0.00
100
100
6.50
120
Upper
100
% Passing
Lower
80
60
40
20
0
0.01
0.1
10
100
1000
Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West
Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-
Consultant :-
Concessionaire:-
HB-4 Pag
19 - Ret
12
HB-2 Pag
12 - Ret 4
HB-1
4 Down
Filler
(Lime)
15%
29%
55%
1%
Date:-09.11.2013
Trial 1
(15:29:55:01)
Limits As per
MORTH
Table - 500 18
Grading II
Mid
19
100.00
100.00
100.00
100.00
100.00
100
100
13.2
39.87
100.00
100.00
100.00
90.98
79-100
89.5
9.5
0.94
85.16
100.00
100.00
80.84
70-88
79
4.75
0.00
36.21
100.00
100.00
66.50
53-71
62
2.36
0.00
10.59
87.62
100.00
52.26
42-58
50
1.18
0.00
6.89
63.79
100.00
38.08
34-48
41
0.600
0.00
4.64
48.45
100.00
28.99
26-38
32
0.300
0.00
2.23
34.84
100.00
20.81
18-28
23
0.150
0.00
1.39
23.29
100.00
14.21
12-20
16
10
0.075
0.00
0.78
6.87
99.19
5.00
4-10
For- Concessionaire
For- I.E
Name
Name
Designation
Designation
Sign.
Sign.
Hot Bin Aggregate Blending Chart BC Grade 2 (15:29:55:01 ) - For Mix Design
100
90
80
% Passing
70
60
50
40
30
20
10
0
0.075
0.150
0.300
0.600
1.18
2.36
IS Sieves(mm)
4.75
9.5
13.2
19
100.00
80.00
60.00
40.00
20.00
0.00
0.000
0.500
1.000
1.500
2.000
2.500
3.000
3.500
4.000
Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West Bengal
to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-
Consultant :-
Concessionaire:-
IS SIEVE SIZE
(mm)
Fraction
(%)
4.0
4.5
5.0
5.5
6.0
9.02
112.75
112.75
112.75
112.75
112.75
10.14
126.75
126.75
126.75
126.75
126.75
14.34
179.25
179.25
179.25
179.25
179.25
14.24
178.00
178.00
178.00
178.00
178.00
14.18
177.25
177.25
177.25
177.25
177.25
9.09
113.63
113.63
113.63
113.63
113.63
8.18
102.25
102.25
102.25
102.25
102.25
6.60
82.50
82.50
82.50
82.50
82.50
9.21
115.13
115.13
115.13
115.13
115.13
4.00
50.00
50.00
50.00
50.00
50.00
1.00
12.50
12.50
12.50
12.50
12.50
52.08
58.90
65.79
72.75
79.79
1250.00
1250.00
1250.00
1250.00
1250.00
1302.08
1308.90
1315.79
1322.75
1329.79
Passing 19 &
Retained on 13.2
(P1)
Passing 13.2 &
Retained on 9.5
(P2)
Passing 9.5 &
Retained on 4.75
(P3)
Passing 4.75 &
Retained on 2.36
(P4)
Passing 2.36 &
Retained on 1.18
(P5)
Passing 1.18 &
Retained on 0.600
(P6)
Passing 0.600 &
Retained on 0.300
(P7)
Passing 0.300 &
Retained on 0.150
(P8)
Passing 0.150 &
Retained on 0.075
(P9)
Passing 0.075 &
Retained on pan
(P10)
Filler
(Hydrated Lime)
For- Conceessionaire
For -I.E.
Name
Name
Designation
Sign.
Designation
Sign.
Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West Bengal
to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-
Consultant :-
Concessionaire:-
Fraction
(%)
5.0
5.5
9.02
225.50
225.50
10.14
253.50
253.50
14.34
358.50
358.50
14.24
356.00
356.00
14.18
354.50
354.50
9.09
227.25
227.25
8.18
204.50
204.50
6.60
165.00
165.00
9.21
230.25
230.25
4.00
100.00
100.00
1.00
25.00
#REF!
131.58
145.50
2500.00
2500.00
2631.58
2645.50
Passing 19 &
Retained on 13.2
(P1)
Passing 13.2 &
Retained on 9.5
(P2)
Passing 9.5 &
Retained on 4.75
(P3)
Passing 4.75 &
Retained on 2.36
(P4)
Passing 2.36 &
Retained on 1.18
(P5)
Passing 1.18 &
Retained on 0.600
(P6)
Passing 0.600 &
Retained on 0.300
(P7)
Passing 0.300 &
Retained on 0.150
(P8)
Passing 0.150 &
Retained on 0.075
(P9)
Passing 0.075 &
Retained on pan
(P10)
Filler
(Hydrated Lime)
For- Conceessionaire
For -I.E.
Name
Name
Designation
Designation
Sign.
Sign.
Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West
Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-
Consultant :-
Concessionaire:-
100/34.57
2.893
34.57
(15/2.966+29/3.001+55/3.053+1/2.277)
100/33.18
3.014
33.18
Gse =
Pmm - Pb
Pmm - Pb
Gmm - Gb
At 5.0% Bitumen Content
Gse =
100 - 5.0/((100/2.689-(5.0/1.023)) =
Gse =
Avergae Gse
Gmm = 2.695
2.949
Gmm =2.665
100 - 5.5/((100/2.665)-(5.5/1.023)) =
(2.941+2.940)/2 =
2.944
For- Conceessionaire
For -I.E.
Name
Name
Designation
Designation
Sign.
Sign.
2.940
100
(15/2.923+29/2.906+55/2.892+1/2.277)
100
(15/2.966+29/3.001+55/3.053+1/2.277)
Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the
state of West Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-
Consultant :-
Concessionaire:-
0.62
Pb-(Pba/100) x Ps
5.10-(0.50/100) X 94.90
4.63
P mm
(P s / G se + P b / G b )
Maximum Specific Gravity of
Paving Mix (G mm )
Sl.No
Bitumen Content
(%)
4.0
2.738
4.5
2.715
5.0
2.691
5.5
2.669
6.0
2.646
For- Conceessionaire
For -I.E.
Name
Name
Designation
Designation
Sign.
Sign.
Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West Bengal to be executed as BOT (Toll)project on DBFO
pattern under NHDP Phase V
Client :Independent Engineer :Concessionaire:-
Bitumen
Height of
Diameter of
Content (%) Sample (Cm) Sample (Cm)
Theoretical
Weight of
Volume of specimen in air
Sample (CC)
(gm)
Test
Specimen No.
Pb
1
2
4.00
3
1
2
4.50
3
1
2
5.00
1
2
5.50
1
2
6.00
Descreption of Layer
Source of aggregate
Date of Testing
Weight of
specimen in
water
(gm)
Bulk
SSD Weight
Bulk Volume Density by
of specimen
(CC)
wt in water
(gm)
(g/cc)
W1
W2
W3
Gmb =
(W1 / V)
6.306
10.103
505
1285.60
776.00
1286.90
511
2.516
6.414
10.118
515
1287.00
775.80
1289.10
513
2.507
6.359
10.140
513
1287.40
779.60
1289.50
510
2.525
6.300
10.128
507
1294.20
785.20
1295.50
510
2.536
6.334
10.158
513
1292.00
783.00
1293.50
511
2.531
6.325
10.157
512
1295.80
784.70
1297.00
512
2.529
6.356
10.150
514
1298.50
793.30
1299.10
506
2.567
6.327
10.124
509
1302.90
796.10
1303.80
508
2.566
6.298
10.135
508
1298.20
793.30
1299.40
506
2.565
6.317
10.137
510
1310.70
801.90
1311.60
510
2.572
6.318
10.142
510
1308.70
801.40
1309.80
508
2.574
6.295
10.121
506
1307.30
799.80
1307.90
508
2.573
6.367
10.128
513
1313.40
802.10
1314.30
512
2.564
6.353
10.116
510
1309.40
801.10
1311.80
511
2.564
6.379
10.145
515
1316.00
802.60
1316.50
514
2.561
Average
bulk density
(g/cc)
Gmb(avg.)
2.516
2.532
2.566
2.573
2.563
Max.Sp.
gravity
(Gmm)
Air void's
(Va) (%)
Void's in
Mineral
Aggregate
(VMA) (%)
Void's filled
by Biumen
(VFB)(%)
2.715
2.691
2.669
2.646
8.12
6.73
4.65
3.58
3.14
16.50
16.40
15.72
15.95
16.71
2.893
2.944
3.014
Marshall Stability
Flow
(mm)
Va =
Gmm
VMA=100- VFB=100X
100X(Gm
=ADTM-D
(Gmb/Gsb) (VMA -Va)
m- Gmb) /
2041
XPs
/ VMA
Gmm
2.738
0.06472 KN
50.80
59.00
70.41
77.53
81.23
For - Concessionaire
Checked By - I.E.
Name
Name
Designation
Designation
Sign
Sign
Proven
ring
reading
Load
(KN)
205
13.27
1.00
13.27
180
11.65
1.00
11.65
215
13.91
1.00
13.91
250
16.18
1.00
16.18
205
13.27
1.00
13.27
230
14.89
1.00
14.89
270
17.47
1.04
18.17
260
16.83
1.04
17.50
255
16.50
1.04
17.16
240
15.53
1.00
15.53
230
14.89
1.04
15.48
235
15.21
1.04
15.82
190
12.30
1.00
12.30
190
12.30
1.00
12.30
170
11.00
1.00
11.00
Average Flow
(mm)
Mashall
Quotient
(Stability /
Flow)
3.07
422.09
3.27
452.38
3.50
503.21
3.83
407.23
3.97
299.13
Correction Crrected
Average
factor
Load (KN) Load (KN)
3.2
12.94
3.0
3.0
3.1
14.78
3.4
3.3
3.4
17.61
3.5
3.6
3.8
15.61
3.9
3.8
4.0
11.87
3.9
4.0
Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West Bengal to be
executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :Consultant :Concessionaire:-
2.620
20.00
10.00
9.00
18.00
2.580
2.560
2.540
2.520
8.00
Stability (kN)
2.600
16.00
14.00
2.480
3.5
4.0
4.5
5.0
5.5
6.0
5.00
3.00
10.00
3.50
6.5
6.00
4.00
12.00
2.500
7.00
2.00
3.50
4.00
4.50
5.00
5.50
6.00
4.00
4.50
5.00
5.50
6.00
6.50
6.00
6.50
6.50
Bitumen Content (%)
18.00
5.0
17.00
4.0
16.00
95
85
3.0
2.0
1.0
3.50
4.00
4.50
5.00
5.50
For- Concessionaire
Name:
Designation
Sign
6.00
6.50
VFB (%)
VMA(%)
Flow (mm)
75
15.00
65
55
14.00
45
13.00
35
3.50
3.50
4.00
4.50
5.00
5.50
6.00
6.50
4.00
4.50
5.00
5.50
Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-
Consultant :-
Concessionaire:-
VA
VFB
DENSITY
STABILITY
FLOW
4.00 4.05 4.10 4.15 4.20 4.25 4.30 4.35 4.40 4.45 4.50 4.55 4.60 4.65 4.70 4.75 4.80 4.85 4.90 4.95 5.00 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.40 5.45 5.50 5.55 5.60 5.65 5.70 5.75 5.80 5.85 5.90 5.95 6.00
BITUMEN %
Final Optimum Binder Content Selected from the Narrow Range graph = 5.10 %
Criteria Passing
Criteria High
Criteria Low
For- Conceessionaire
For -I.E.
Name
Name
Designation
Designation
Sign.
Sign.