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NATIONAL HIGHWAYS AUTHORITY OF INDIA

Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of
West Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V

Bituminous Concrete Grade II


With VG-40 Bitumen
Using Honeywell Titan Polymer
(As per MORTH Clause 507 and IRC: 111 - 2009)
JMF ID - BC/DHK-KGP/Km56/GR 02/04

CONCESSIONAIRE

:ASHOKA DHANKUNI-KHARAGPUR TOLLWAY LTD

CLIENT

NATIONAL
HIGHWAYS AUTHORITY OF INDIA
:

INDEPENDENT ENGINEER :AARVEE ASSOCIATES ARCHITECTS ENGINEER & CONSULTANT PVT LTD

Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the
state of West Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-

National Highways Authority of India

Consultant :-

Aarvee Associates Architects Engineer & Consultant Pvt Ltd

Concessionaire:-

Ashoka Dhankuni-Kharagpur Tollway Ltd


Bituminous Concrete (BC-Grade II )

JMF ID - BC/DHK-KGP/Km56/GR 02 /04

Summary of Test Results at OBC by Graph


BITUMINOUS CONCRETE (MORTH / IRC 111 - 2009, Grading - 2)

Name of Test

Unit

Specified Limit

Test Result
by Graph

Remarks
Min

Max.

1. Stability

KN

17.10

12

2. Flow

mm

3.65

4.65

4. Gmm

gm/cc

2.688

5. VMA

15.80

11.50

6. VFB

70.00

65

75

gm/cc

2.565

In progress

90

3. Air Void

7. Unit Weight
8.ITS Ratio
9.Optimum Binder
VG 40 Grade
Polymer Modified
Bitumen

By Weight of Mix

5.10
%

5
5.37

For- Conceessionaire

For -I.E.

Name

Name

Designation

Designation

Sign

Sign

By Weight of
Aggregate

Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of
West Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-

National Highways Authority of India

Consultant :-

Aarvee Associates Architects Engineer & Consultant Pvt Ltd

Concessionaire:-

Ashoka Dhankuni-Kharagpur Tollway Ltd


Bituminous Concrete (BC-Grade II)

JMF ID - BC/DHK-KGP/Km56/GR 02 /04

Material Characteristic
Materials

Sr.No

Source

% Used
15

Pass.19 mm-Ret.12 mm

Pass.12 mm-Ret.4 mm

Pass.4mm

Hydrated Lime

Binder - VG 40 (VG 30
Modified to VG 40 by
Honeywell Titan Polymer)

Panchami

29
55
1

Chaibasa

5.10 (by weight of Mix)


VG 30 Shell India
5.37 (by weight of Aggregate)

Material Test Result


1. Binder VG 40 - Modified by Honeywell Titan
Type of Test
Sr.No
1

Test Result

Sp. Limit

1.023

Sp. Gravity
o

Kinematic Viscosity @135 C

498.53

> 400 cst

Penetration

40.67

40 - 60 1/10mm

Softening Point

55.50

> 50

53.00

> 25 cm

Test Result

Sp. Limit

Ductility after TFOT 2 25 C

2. Aggregate.
Sr.No

Type of Test

Aggregate Impact Value

11.01%

Max. 24 %

Flakiness & Elongation index

25.43%

Max. 30 %

Retained Coating

100%

>95 %

For- Conceessionaire

For -I.E.

Name

Name

Designation

Designation

Sign

Sign

NATIONAL HIGHWAYS AUTHORITY OF INDIA


(Ministry of Shipping, Road Transport and Highways, Government of India)
Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West Bengal to
be executed as BOT (Toll) project on DBFO Pattern under NHDP Phase V
Client

: National Highways Authority of India

Independent Engineer
Concessionaire

QAP/QCF/HW/018

: Aarvee Associates Architects Engineer &Consultant Pvt Ltd;


: Ashoka Dhankuni-Kharagpur Tollway Ltd.

HOT BIN PROPORTION

Date of testing

09.11.013

COMBIND AGGREGATE GRADATION TEST FOR BC-II


(AS PER MOST CLAUSE 500 TABLE-18)
Gradation for BC-II Hot bin.3 (15%), Hot Bin.2 (29%), Hot Bin.1 (55%), Filler Lime.( 1% ),
Total Wt =

15000

gms

Cum.
Wt.Rtd.

Cum.
% Rtd.

% Passing

Permissible
variation sa per
MORTH

Sieve Size
(mm)

Wt. Rtd.

19

100

100

13.2

966

966

6.44

93.56

90.98

9.5

1895

2861

19.07

80.93

80.84

4.75

2171

5031

33.54

66.46

66.50

2.36

2250

7281

48.54

51.46

1.18

2006

9287

61.91

0.600

1571

10858

0.300

1046

0.150

JMF

Specification Limit

JMF Limit
Lower

Middle

Upper

100

100

100

87.56 99.56

79

89.5

100

74.93 86.93

70

79

88

61.50 71.00

53

62

71

52.26

48.26 56.26

42

50

58

38.09

38.08

34.08 38.08

34

41

48

72.38

27.62

28.99

26.00 33.00

26

32

38

11903

79.35

20.65

20.81

18.00 23.81

18

23

28

1095

12998

86.65

13.35

14.21

12.00 17.21

12

16

20

0.075

1200

14198

94.65

5.35

5.00

1.5

4.00

10

Pan

802

15000

100.00

0.00

100

100

6.50

120

Upper

100

% Passing
Lower

80

60

40

20

0
0.01

0.1

10

100

1000

Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West
Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-

National Highways Authority of India

Consultant :-

Aarvee Associates Architects Engineer & Consultant Pvt Ltd

Concessionaire:-

Ashoka Dhankuni-Kharagpur Tollway Ltd

JMF ID - BC/DHK-KGP/Km56/GR 02 /04 (Hot Bin Agg. Laboratory Tests)


IS Sieve
Size
Sl.No
(mm)

HB-4 Pag
19 - Ret
12

HB-2 Pag
12 - Ret 4

HB-1
4 Down

Filler
(Lime)

15%

29%

55%

1%

Date:-09.11.2013

Trial 1
(15:29:55:01)

Limits As per
MORTH
Table - 500 18
Grading II

Mid

19

100.00

100.00

100.00

100.00

100.00

100

100

13.2

39.87

100.00

100.00

100.00

90.98

79-100

89.5

9.5

0.94

85.16

100.00

100.00

80.84

70-88

79

4.75

0.00

36.21

100.00

100.00

66.50

53-71

62

2.36

0.00

10.59

87.62

100.00

52.26

42-58

50

1.18

0.00

6.89

63.79

100.00

38.08

34-48

41

0.600

0.00

4.64

48.45

100.00

28.99

26-38

32

0.300

0.00

2.23

34.84

100.00

20.81

18-28

23

0.150

0.00

1.39

23.29

100.00

14.21

12-20

16

10

0.075

0.00

0.78

6.87

99.19

5.00

4-10

For- Concessionaire

For- I.E

Name

Name

Designation

Designation

Sign.

Sign.

Hot Bin Aggregate Blending Chart BC Grade 2 (15:29:55:01 ) - For Mix Design

100
90
80

% Passing

70

60
50
40
30
20

10
0
0.075

0.150

0.300

0.600

1.18

2.36

IS Sieves(mm)

4.75

9.5

13.2

19

0.45 Power Gradation Chart


120.00

100.00

80.00

60.00

40.00

20.00

0.00
0.000

0.500

1.000

1.500

2.000

Sieve size ^ 0.45

2.500

3.000

3.500

4.000

Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West Bengal
to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-

National Highways Authority of India

Consultant :-

Aarvee Associates Architects Engineer & Consultant Pvt Ltd

Concessionaire:-

Ashoka Dhankuni-Kharagpur Tollway Ltd


Bituminous Concrete (BC)-Grade II - Mix Design
(As per MORTH Clause 507)
Trial 1 (15:29:55:01)
Date:-09/11/2013

JMF ID - BC/DHK-KGP/Km56/GR 02 /04


1.Batch Weight of Mix keeping percentage by weight of total mixture (for Mould Casting) .

IS SIEVE SIZE
(mm)

Binder Content- VG 40 (%)

Fraction

(%)

4.0

4.5

5.0

5.5

6.0

9.02

112.75

112.75

112.75

112.75

112.75

10.14

126.75

126.75

126.75

126.75

126.75

14.34

179.25

179.25

179.25

179.25

179.25

14.24

178.00

178.00

178.00

178.00

178.00

14.18

177.25

177.25

177.25

177.25

177.25

9.09

113.63

113.63

113.63

113.63

113.63

8.18

102.25

102.25

102.25

102.25

102.25

6.60

82.50

82.50

82.50

82.50

82.50

9.21

115.13

115.13

115.13

115.13

115.13

4.00

50.00

50.00

50.00

50.00

50.00

1.00

12.50

12.50

12.50

12.50

12.50

Binder Content (VG 40)

52.08

58.90

65.79

72.75

79.79

Total Weight of Aggregate

1250.00

1250.00

1250.00

1250.00

1250.00

Total Weight of Mix

1302.08

1308.90

1315.79

1322.75

1329.79

Passing 19 &
Retained on 13.2
(P1)
Passing 13.2 &
Retained on 9.5
(P2)
Passing 9.5 &
Retained on 4.75
(P3)
Passing 4.75 &
Retained on 2.36
(P4)
Passing 2.36 &
Retained on 1.18
(P5)
Passing 1.18 &
Retained on 0.600
(P6)
Passing 0.600 &
Retained on 0.300
(P7)
Passing 0.300 &
Retained on 0.150
(P8)
Passing 0.150 &
Retained on 0.075
(P9)
Passing 0.075 &
Retained on pan
(P10)
Filler
(Hydrated Lime)

For- Conceessionaire

For -I.E.

Name

Name

Designation
Sign.

Designation
Sign.

Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West Bengal
to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-

National Highways Authority of India

Consultant :-

Aarvee Associates Architects Engineer & Consultant Pvt Ltd

Concessionaire:-

Ashoka Dhankuni-Kharagpur Tollway Ltd


Bituminous Concrete (BC)-Grade II - Mix Design
(As per MORTH Clause 507)
Trial 1 (15:29:55:01)
Date:-12/11/2013

JMF ID - BC/DHK-KGP/Km56/GR 02 /04


1.Batch Weight of Mix keeping percentage by weight of total mixture (for GMM).
IS SIEVE SIZE
(mm)

Binder Content -VG 40 (%)

Fraction

(%)

5.0

5.5

9.02

225.50

225.50

10.14

253.50

253.50

14.34

358.50

358.50

14.24

356.00

356.00

14.18

354.50

354.50

9.09

227.25

227.25

8.18

204.50

204.50

6.60

165.00

165.00

9.21

230.25

230.25

4.00

100.00

100.00

1.00

25.00

#REF!

Binder Content (VG- 40)

131.58

145.50

Total Weight of Aggregate

2500.00

2500.00

Total Weight of Mix

2631.58

2645.50

Passing 19 &
Retained on 13.2
(P1)
Passing 13.2 &
Retained on 9.5
(P2)
Passing 9.5 &
Retained on 4.75
(P3)
Passing 4.75 &
Retained on 2.36
(P4)
Passing 2.36 &
Retained on 1.18
(P5)
Passing 1.18 &
Retained on 0.600
(P6)
Passing 0.600 &
Retained on 0.300
(P7)
Passing 0.300 &
Retained on 0.150
(P8)
Passing 0.150 &
Retained on 0.075
(P9)
Passing 0.075 &
Retained on pan
(P10)
Filler
(Hydrated Lime)

For- Conceessionaire

For -I.E.

Name

Name

Designation

Designation

Sign.

Sign.

Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West
Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-

National Highways Authority of India

Consultant :-

Aarvee Associates Architects Engineer & Consultant Pvt Ltd

Concessionaire:-

Ashoka Dhankuni-Kharagpur Tollway Ltd

JMF ID - BC/DHK-KGP/Km56/GR 02 /04


Bituminous Concrete (BC Grade -II) - Mix Design

(a) Combined Specific Gravity Gsb (bulk)


100
=
(15/2.923+29/2.906+55/2.892+1/2.277)

100/34.57

2.893

34.57

(b) Combined Specific Gravity Gsa (Apparant)


100
=

(15/2.966+29/3.001+55/3.053+1/2.277)

100/33.18

3.014

33.18

Gse =

(c) Effective Specific Gravity (G se )

Pmm - Pb
Pmm - Pb

Gmm - Gb
At 5.0% Bitumen Content

Gse =

100 - 5.0/((100/2.689-(5.0/1.023)) =

At 5.5% Bitumen Content

Gse =

Avergae Gse

Gmm = 2.695
2.949

Gmm =2.665

100 - 5.5/((100/2.665)-(5.5/1.023)) =

(2.941+2.940)/2 =

2.944

For- Conceessionaire

For -I.E.

Name

Name

Designation

Designation

Sign.

Sign.

2.940

-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West


ed as BOT (Toll)project on DBFO pattern under NHDP Phase V

National Highways Authority of India

Aarvee Associates Architects Engineer & Consultant Pvt Ltd

Ashoka Dhankuni-Kharagpur Tollway Ltd

II) - Mix Design

100
(15/2.923+29/2.906+55/2.892+1/2.277)

100
(15/2.966+29/3.001+55/3.053+1/2.277)

Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the
state of West Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-

National Highways Authority of India

Consultant :-

Aarvee Associates Architects Engineer & Consultant Pvt Ltd

Concessionaire:-

Ashoka Dhankuni-Kharagpur Tollway Ltd

JMF ID - BC/DHK-KGP/Km56/GR 02 /04


Bituminous Concrete (BC Grade II) - Mix Design

1.0 Absorbed Bitumen in Percent by weight of Aggregates (P ba %)


=

100 X ((G se - G sb )/(G se X G sb )) X G b

100 X ((2.935-2.894)/(2.935X2.894)) X 1.023

0.62

2.0 Effective Bitumen Content (Pbe %)


=

Pb-(Pba/100) x Ps

5.10-(0.50/100) X 94.90

4.63

3.0 Maximum Specific Gravity of Paving Mix (G mm )

P mm
(P s / G se + P b / G b )
Maximum Specific Gravity of
Paving Mix (G mm )

Sl.No

Bitumen Content
(%)

4.0

2.738

4.5

2.715

5.0

2.691

5.5

2.669

6.0

2.646

For- Conceessionaire

For -I.E.

Name

Name

Designation

Designation

Sign.

Sign.

Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West Bengal to be executed as BOT (Toll)project on DBFO
pattern under NHDP Phase V
Client :Independent Engineer :Concessionaire:-

National Highways Authority of India


Aarvee Associates Architects Engineer & Consultant Pvt Ltd
Ashoka Dhankuni-Kharagpur Tollway Ltd
Bituminous Concrete (BC Grade -II) - Mix Design

JMF ID - BC/DHK-KGP/Km56/GR 02 /04

Bitumen
Height of
Diameter of
Content (%) Sample (Cm) Sample (Cm)

Theoretical
Weight of
Volume of specimen in air
Sample (CC)
(gm)

Test
Specimen No.

Pb

1
2

4.00

3
1
2

4.50

3
1
2

5.00

1
2

5.50

1
2

6.00

Proving ring constant


Bulk Sp.gravityof aggregate (Gsb)
Effective Sp.gravity of aggregate (Gse)
Apparent sp.gravity of aggregate (Gsa)

:- Bituminous Concrete (with VG 40-Modified by Honey Well Titan)


:- Panchami Quarry -Km 56 Camp
:-11 & 12/11/2013

Descreption of Layer
Source of aggregate
Date of Testing

Volume Calculated by Dimnesions

Weight of
specimen in
water
(gm)

Bulk
SSD Weight
Bulk Volume Density by
of specimen
(CC)
wt in water
(gm)
(g/cc)

W1

W2

W3

Gmb =
(W1 / V)

6.306

10.103

505

1285.60

776.00

1286.90

511

2.516

6.414

10.118

515

1287.00

775.80

1289.10

513

2.507

6.359

10.140

513

1287.40

779.60

1289.50

510

2.525

6.300

10.128

507

1294.20

785.20

1295.50

510

2.536

6.334

10.158

513

1292.00

783.00

1293.50

511

2.531

6.325

10.157

512

1295.80

784.70

1297.00

512

2.529

6.356

10.150

514

1298.50

793.30

1299.10

506

2.567

6.327

10.124

509

1302.90

796.10

1303.80

508

2.566

6.298

10.135

508

1298.20

793.30

1299.40

506

2.565

6.317

10.137

510

1310.70

801.90

1311.60

510

2.572

6.318

10.142

510

1308.70

801.40

1309.80

508

2.574

6.295

10.121

506

1307.30

799.80

1307.90

508

2.573

6.367

10.128

513

1313.40

802.10

1314.30

512

2.564

6.353

10.116

510

1309.40

801.10

1311.80

511

2.564

6.379

10.145

515

1316.00

802.60

1316.50

514

2.561

Average
bulk density
(g/cc)

Gmb(avg.)

2.516

2.532

2.566

2.573

2.563

Max.Sp.
gravity
(Gmm)

Air void's
(Va) (%)

Void's in
Mineral
Aggregate
(VMA) (%)

Void's filled
by Biumen
(VFB)(%)

2.715

2.691

2.669

2.646

8.12

6.73

4.65

3.58

3.14

16.50

16.40

15.72

15.95

16.71

2.893
2.944
3.014

Marshall Stability
Flow
(mm)

Va =
Gmm
VMA=100- VFB=100X
100X(Gm
=ADTM-D
(Gmb/Gsb) (VMA -Va)
m- Gmb) /
2041
XPs
/ VMA
Gmm

2.738

0.06472 KN

50.80

59.00

70.41

77.53

81.23

For - Concessionaire

Checked By - I.E.

Name

Name

Designation

Designation

Sign

Sign

Proven
ring
reading

Load
(KN)

205

13.27

1.00

13.27

180

11.65

1.00

11.65

215

13.91

1.00

13.91

250

16.18

1.00

16.18

205

13.27

1.00

13.27

230

14.89

1.00

14.89

270

17.47

1.04

18.17

260

16.83

1.04

17.50

255

16.50

1.04

17.16

240

15.53

1.00

15.53

230

14.89

1.04

15.48

235

15.21

1.04

15.82

190

12.30

1.00

12.30

190

12.30

1.00

12.30

170

11.00

1.00

11.00

Average Flow
(mm)

Mashall
Quotient
(Stability /
Flow)

3.07

422.09

3.27

452.38

3.50

503.21

3.83

407.23

3.97

299.13

Correction Crrected
Average
factor
Load (KN) Load (KN)

3.2
12.94

3.0
3.0
3.1

14.78

3.4
3.3
3.4

17.61

3.5
3.6

3.8
15.61

3.9
3.8

4.0
11.87

3.9
4.0

Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West Bengal to be
executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :Consultant :Concessionaire:-

National Highways Authority of India


Aarvee Associates Architects Engineer & Consultant Pvt Ltd
Ashoka Dhankuni-Kharagpur Tollway Ltd

JMF ID - BC/DHK-KGP/Km56/GR 02 /04

Bituminous Concrete (BC Gr-II) Mix Design (VG-40)


Bulk Density Vs Bitumen Content

Air Voids Vs Bitumen Content

Stability Vs Bitumen Content

2.620

20.00

10.00
9.00

18.00

2.580
2.560
2.540
2.520

Air Voids (%)

8.00
Stability (kN)

Bulk Density (gm/cc)

2.600

16.00
14.00

2.480

3.5

4.0

4.5

5.0

5.5

6.0

5.00

3.00

10.00
3.50

6.5

6.00

4.00
12.00

2.500

7.00

2.00
3.50
4.00

4.50

5.00

5.50

6.00

4.00

4.50

5.00

5.50

6.00

6.50

6.00

6.50

6.50
Bitumen Content (%)

Bitumen Content (%)

Bitumen Content (%)

Flow Vs Bitumen Content


6.0

18.00

5.0

17.00

4.0

16.00

VFB Vs Bitumen Content

VMA Vs Bitumen Content

95
85

3.0
2.0
1.0
3.50

4.00

4.50

5.00

5.50

Bitumen Content (%)

For- Concessionaire
Name:
Designation
Sign

6.00

6.50

VFB (%)

VMA(%)

Flow (mm)

75

15.00

65

55

14.00

45

13.00

35
3.50

3.50

4.00

4.50

5.00

5.50

6.00

6.50

Bitumen Content (%)

Checked By (Independent Engineer)


Name
Designation
Sign

4.00

4.50

5.00

5.50

Bitumen Content (%)

Name of Work :- Six laning of Dhankuni-Kharagpur Section of NH-6 from Km 17.600 to Km 129.000 in the state of West Bengal to be executed as BOT (Toll)project on DBFO pattern under NHDP Phase V
Client :-

National Highways Authority of India

Consultant :-

Aarvee Associates Architects Engineer & Consultant Pvt Ltd

Concessionaire:-

Ashoka Dhankuni-Kharagpur Tollway Ltd

NARROW RANGE OF ACCEPTABLE BITUMEN CONTENT


JMF ID - BC/DHK-KGP/Km56/GR 02 /04
All Criteria Passed
VMA

VA

VFB

DENSITY

STABILITY

FLOW
4.00 4.05 4.10 4.15 4.20 4.25 4.30 4.35 4.40 4.45 4.50 4.55 4.60 4.65 4.70 4.75 4.80 4.85 4.90 4.95 5.00 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.40 5.45 5.50 5.55 5.60 5.65 5.70 5.75 5.80 5.85 5.90 5.95 6.00
BITUMEN %

Final Optimum Binder Content Selected from the Narrow Range graph = 5.10 %
Criteria Passing

Criteria High

Criteria Low

For- Conceessionaire

For -I.E.

Name

Name

Designation

Designation

Sign.

Sign.

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